An air jet loom for processing corduroy
By installing an adjustment mechanism outside the feed roller of the air jet loom, dynamically adjusting the feed roller width using the motor and a bidirectional screw system, the offset problem caused by the fixed width is solved, and the practicality and feed efficiency of the air jet loom are improved.
Patent Information
- Application Number
- CN202421530933.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The width of the existing air jet loom feed roller is fixed, resulting in a shift when the corduroy fabric of different widths is easily covered, affecting the rapid feeding.
An air jet loom including a frame and an adjustment mechanism is designed. By installing an adjustment mechanism outside the feed roller, using a No. 1 motor to drive the bidirectional screw and slide engagement, the limiting plate can shorten or extend the width of the feed roller, and the balls prevent the limiting plate from hindering rotation and offset.
The width of the collecting roller is adjusted according to the corduroy fabric width to avoid deviation, and the practicality and collection efficiency of the air jet loom are improved.
Smart Images

Figure CN222730031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air jet looms, in particular to an air jet loom used for processing corduroy. Background Art
[0002] Corduroy is a fabric with a special texture and feel, usually used to make clothing, household items and decorations. Corduroy has a soft and smooth feel, and also has a certain degree of warmth retention, making it suitable for winter or autumn clothing. It also has strong wear resistance and washability, and can withstand long-term wearing and washing. In the production process of corduroy, a jet loom for corduroy processing is used for textile work. It uses jet technology to drive the weft and warp yarns through high-speed jets, thereby achieving an efficient and fast weaving process.
[0003] However, the existing air-jet looms have the following disadvantages: the width of the receiving roller on most air-jet looms is fixed, but the width of corduroy fabrics is different. When corduroy fabrics of different widths are put on the receiving roller of fixed size, they are prone to deviation, which is inconvenient for fast material collection. Therefore, the existing air-jet looms need to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide an air jet loom for processing corduroy, so as to solve the problem raised in the above background technology that the width of the receiving roller on the air jet loom currently on the market is fixed, and corduroy fabrics of different widths are easily offset when they are put on the receiving roller of fixed size.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a jet loom for corduroy processing, comprising a frame and an adjusting mechanism, a receiving roller is installed on one side of the frame through a bearing, a No. 2 motor connected to the receiving roller through a coupling is installed on one side of the frame, a textile component is installed above the frame, a jet component is installed on the frame above the textile component, a driving component is installed on the side of the frame close to the textile component, a pressure roller is installed on the side of the frame close to the bottom of the textile component through a bearing, the adjusting mechanism is installed on the outside of the receiving roller, one side of the adjusting mechanism is connected to the frame, a ball is provided on the inner side of the adjusting mechanism, the adjusting mechanism comprises a No. 1 motor, a bidirectional screw rod, a limit plate, a slider and a support rod, and a support rod is connected on the side of the frame close to the bottom of the receiving roller.
[0006] Preferably, a bidirectional screw rod is installed in the built-in groove of the support rod via a bearing, and a No. 1 motor connected to the bidirectional screw rod via a coupling is installed in the built-in groove of the support rod.
[0007] Preferably, the outer side of the bidirectional screw rod is threadedly sleeved with a slider, the upper side of the slider is connected with a limit plate, the limit plate is sleeved on the outer side of the receiving roller, and the balls are evenly spaced and distributed on the inner side of the limit plate close to the receiving roller.
[0008] Preferably, a cleaning brush is fixed to one side of the frame close to the pressure roller, a baffle is connected to one side of the cleaning brush close to the pressure roller, and one end of the baffle is connected to a collecting mechanism.
[0009] Preferably, one side of the collecting mechanism is connected to the frame, a soot blowing mechanism is installed on the side of the frame close to the baffle, and a pulse solenoid valve is installed on the outer side of the soot blowing mechanism.
[0010] Preferably, the collecting mechanism comprises a support plate, a collecting trough and a sticky pad, and one end of the baffle is fixedly connected to the support plate.
[0011] Preferably, an adhesive pad is attached to the inner side of the support plate close to the pressure roller, and a collecting trough is installed on one side of the frame close to the support plate through bolts.
[0012] Preferably, the sootblowing mechanism comprises a nozzle, a guide head and an air inlet pipe, and the guide head is fixed on one side of the frame close to the baffle.
[0013] Preferably, one end of the guide head is connected to an air inlet pipe, the other end of the guide head is connected to nozzles distributed at equal intervals, and the air inlet pipe is connected to a pulse solenoid valve.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. An adjusting mechanism is provided. By starting the No. 1 motor, the No. 1 motor drives the bidirectional screw to rotate, and then the slider is threadedly engaged with the bidirectional screw. The slider drives the limit plates on the bidirectional screw to move closer to or away from each other. The limit plates can shorten or extend the width of the receiving roller that can receive the material. The setting of the ball can prevent the limit plates from hindering the rotation of the receiving roller and the deviation of the cloth, thereby improving the practicability of the air jet loom.
[0016] 2. A collecting mechanism and a dust blowing mechanism are provided. When the corduroy fabric passes through the pressure roller, the cleaning brush contacts the surface of the corduroy fabric to block the fluff and dust on the side of the cleaning brush close to the baffle, and then the pulse solenoid valve is started to drive the air intake pipe to inhale air and transmit it to the guide head, and finally the dust and fluff are blown to the other end of the corduroy fabric through the nozzle. The dust and fluff reach the sticky pad on one side of the support plate, and the sticky pad adheres to the dust and fluff. The rest of the dust falls into the collecting trough for collection, so that the corduroy fabric can be cleaned quickly, which improves the convenience of the jet loom. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a rear cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the main cross-sectional structure of the collection mechanism of the utility model;
[0021] Figure 5 This is a schematic diagram of the side cross-sectional structure of the limit plate of the utility model;
[0022] Figure 6 This is an enlarged structural diagram of the utility model at A;
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the baffle of the utility model.
[0024] In the figure: 1. frame; 2. jet assembly; 3. textile assembly; 4. drive assembly; 5. pressure roller; 6. receiving roller; 7. adjustment mechanism; 701. No. 1 motor; 702. bidirectional screw rod; 703. limit plate; 704. slider; 705. support rod; 8. cleaning brush; 9. No. 2 motor; 10. ball bearing; 11. collecting mechanism; 1101. support plate; 1102. collecting trough; 1103. sticky pad; 12. baffle; 13. soot blowing mechanism; 1301. nozzle; 1302. guide head; 1303. intake pipe; 14. pulse solenoid valve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 6 The utility model provides a technical solution: an air jet loom for corduroy processing, comprising a frame 1 and an adjusting mechanism 7, a receiving roller 6 is installed on one side of the frame 1 through a bearing, a No. 2 motor 9 connected to the receiving roller 6 through a coupling is installed on one side of the frame 1, a textile component 3 is installed above the frame 1, an air jet component 2 is installed above the frame 1 near the textile component 3, a driving component 4 is installed on the side of the frame 1 near the textile component 3, and a pressure roller 5 is installed on the side of the frame 1 near the bottom of the textile component 3 through a bearing.
[0027] See also Figure 1-Figure 3 and Figure 5 The adjusting mechanism 7 is installed on the outside of the receiving roller 6, one side of the adjusting mechanism 7 is connected to the frame 1, and a ball 10 is arranged on the inner side of the adjusting mechanism 7. The adjusting mechanism 7 includes a No. 1 motor 701, a bidirectional screw rod 702, a limit plate 703, a slider 704 and a support rod 705. The support rod 705 is connected to the side of the frame 1 close to the bottom of the receiving roller 6. The bidirectional screw rod 702 is installed in the built-in groove of the support rod 705 through a bearing. A No. 1 motor 701 connected to a bidirectional screw rod 702 via a coupling is installed in the built-in groove of the rod 705. A slider 704 is threadedly sleeved on the outer side of the bidirectional screw rod 702. A limiting plate 703 is connected above the slider 704. The limiting plate 703 is sleeved on the outer side of the receiving roller 6. The balls 10 are evenly spaced on the inner side of the limiting plate 703 near the receiving roller 6. The cross-sectional shape of the slider 704 is "T" shaped, and the shape of the limiting plate 703 is arc-shaped.
[0028] During specific implementation, since the corduroy fabrics have different widths, when corduroy fabrics of different widths are put on the fixed-size receiving roller 6, it is easy to be offset. The width of the receiving roller 6 that can be collected can be adjusted according to the width of the corduroy fabric. By starting the No. 1 motor 701, the No. 1 motor 701 drives the bidirectional screw rod 702 to rotate, and then the slider 704 is threadedly engaged with the bidirectional screw rod 702. The slider 704 drives the limit plate 703 on the bidirectional screw rod 702 to move closer to or away from each other. The limit plate 703 can shorten or extend the width of the receiving roller 6 that can be collected, and the setting of the ball 10 can prevent the limit plate 703 from hindering the rotation of the receiving roller 6 and the deviation of the fabric, thereby improving the practicability of the jet loom.
[0029] See also Figure 1-Figure 4 , Figure 6 and Figure 7A cleaning brush 8 is fixed on the side of the frame 1 close to the pressure roller 5, and a baffle 12 is connected to the side of the cleaning brush 8 close to the pressure roller 5. One end of the baffle 12 is connected to a collecting mechanism 11, and one side of the collecting mechanism 11 is connected to the frame 1. A soot blowing mechanism 13 is installed on the side of the frame 1 close to the baffle 12, and a pulse solenoid valve 14 is installed on the outer side of the soot blowing mechanism 13. The collecting mechanism 11 includes a support plate 1101, a collecting trough 1102 and a sticky pad 1103. One end of the baffle 12 is fixedly connected to a support plate 1101, and the support plate 1101 close to the pressure roller 5 is connected to the baffle 12. A sticky pad 1103 is adhered to the inner side of the roller 5, and a collecting trough 1102 is installed on the side of the frame 1 close to the support plate 1101 through bolts. The soot blowing mechanism 13 includes a nozzle 1301, a guide head 1302 and an air intake pipe 1303. A guide head 1302 is fixed to the side of the frame 1 close to the baffle 12, one end of the guide head 1302 is connected to the air intake pipe 1303, and the other end of the guide head 1302 is connected to nozzles 1301 distributed at equal intervals, the air intake pipe 1303 is connected to the pulse solenoid valve 14, and the cross-sectional structure of the baffle 12 is a "7" shape.
[0030] In specific implementation, during the corduroy weaving process of the jet loom, some lint or dust may adhere to the surface of the corduroy fabric. These lint adheres to the corduroy fabric for a long time, which is inconvenient for subsequent processing. The corduroy fabric can be collected by the collecting roller 6. When the corduroy fabric passes through the pressing roller 5, the cleaning brush 8 contacts the surface of the corduroy fabric to block the lint and dust on the side of the cleaning brush 8 close to the baffle 12, and then the pulse solenoid valve 14 is started to drive the air intake pipe 1303 to inhale air and transmit it to the guide head 1302, and finally spray it out through the nozzle 1301 to blow the dust and lint to the other end of the corduroy fabric. The dust and lint reach the sticky pad 1103 on one side of the support plate 1101, and the sticky pad 1103 adheres to the dust and lint. The remaining dust falls into the collecting tank 1102 and is collected by the collecting tank 1102. The corduroy fabric can be quickly cleaned, thereby improving the convenience of the jet loom.
[0031] Working principle: When using the air-jet loom for corduroy processing, first, the corduroy textile thread is woven through the textile component 3 and the air-jet component 2, and at the same time, the driving component 4 provides the textile power. According to the width of the corduroy fabric, the width of the material that can be collected by the collecting roller 6 is adjusted by the adjusting mechanism 7, and then the woven corduroy fabric passes through the middle of the pressure roller 5, and then the collecting roller 6 is driven by the second motor 9 to rotate and collect the material. At the same time, the cleaning brush 8, the collecting mechanism 11 and the dust blowing mechanism 13 clean the dust and lint on the surface of the corduroy fabric, which improves the practicality and convenience of the air-jet loom. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An air jet loom for processing corduroy, comprising a frame (1) and an adjustment mechanism (7), characterized in that: A receiving roller (6) is mounted on one side of the frame (1) via a bearing, a second motor (9) connected to the receiving roller (6) via a coupling is mounted on one side of the frame (1), a textile assembly (3) is mounted above the frame (1), an air jet assembly (2) is mounted above the frame (1) near the textile assembly (3), a drive assembly (4) is mounted on one side of the frame (1) near the textile assembly (3), and a second motor (9) connected to the receiving roller (6) via a coupling is mounted on one side of the frame (1), a textile assembly (3) is mounted above the frame (1) near the textile assembly (3), and a drive assembly (4) is mounted on one side of the frame (1) near the bottom of the textile assembly (3). A pressure roller (5) is installed on the bearing, the adjustment mechanism (7) is installed on the outer side of the receiving roller (6), one side of the adjustment mechanism (7) is connected to the frame (1), the inner side of the adjustment mechanism (7) is provided with a ball (10), the adjustment mechanism (7) comprises a No. 1 motor (701), a bidirectional screw rod (702), a limit plate (703), a slider (704) and a support rod (705), and the support rod (705) is connected to one side of the frame (1) close to the lower side of the receiving roller (6).
2. The air jet loom for processing corduroy according to claim 1, characterized in that: A bidirectional screw rod (702) is installed in the built-in groove of the support rod (705) via a bearing, and a No. 1 motor (701) connected to the bidirectional screw rod (702) via a coupling is installed in the built-in groove of the support rod (705).
3. The air jet loom for processing corduroy according to claim 2, characterized in that: The outer side of the bidirectional screw rod (702) is threadedly sleeved with a slider (704), the upper side of the slider (704) is connected with a limit plate (703), the limit plate (703) is sleeved on the outer side of the receiving roller (6), and the balls (10) are evenly spaced and distributed on the inner side of the limit plate (703) close to the receiving roller (6).
4. The air jet loom for processing corduroy according to claim 1, characterized in that: A cleaning brush (8) is fixed to the side of the frame (1) close to the pressure roller (5), a baffle (12) is connected to the side of the cleaning brush (8) close to the pressure roller (5), and one end of the baffle (12) is connected to a collecting mechanism (11).
5. The air jet loom for processing corduroy according to claim 4, characterized in that: One side of the collecting mechanism (11) is connected to the frame (1), a soot blowing mechanism (13) is installed on the side of the frame (1) close to the baffle (12), and a pulse solenoid valve (14) is installed on the outside of the soot blowing mechanism (13).
6. The air jet loom for processing corduroy according to claim 5, characterized in that: The collecting mechanism (11) comprises a supporting plate (1101), a collecting trough (1102) and a sticky pad (1103); one end of the baffle (12) is fixedly connected to the supporting plate (1101).
7. The air jet loom for processing corduroy according to claim 6, characterized in that: An adhesive pad (1103) is adhered to the inner side of the support plate (1101) close to the pressure roller (5), and a collecting trough (1102) is installed on one side of the frame (1) close to the support plate (1101) via bolts.
8. The air jet loom for processing corduroy according to claim 5, characterized in that: The soot blowing mechanism (13) comprises a nozzle (1301), a flow guide head (1302) and an air inlet pipe (1303); the flow guide head (1302) is fixed on a side of the frame (1) close to the baffle (12).
9. The air jet loom for processing corduroy according to claim 8, characterized in that: One end of the flow guide head (1302) is connected to an air intake pipe (1303), and the other end of the flow guide head (1302) is connected to nozzles (1301) distributed at equal intervals, and the air intake pipe (1303) is connected to a pulse solenoid valve (14).