Fabric sizing device
By using agitating components and hot air flow circulation components in the slurry device, the problems of slurry precipitation and residual liquid curing are solved, and better sizing and recycling effects are achieved.
Patent Information
- Application Number
- CN202420927578.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The lack of an effective agitation mechanism in the existing sizing equipment causes the slurry to precipitate, affecting the sizing effect, and the long recycling channel leads to solidification of the residual liquid and poor recycling effect.
A fabric slurry device is designed, using agitating components and a hot air flow circulation components. The agitating components drive the agitating shaft and spiral agitating blades to rotate to realize the stirring of the slurry, and the slurry and residual liquid are heated and kept in heat and heated to avoid solidification.
The slurry precipitation is effectively avoided, the sizing effect is ensured, and the recycling of residual liquid is ensured through heating and insulation measures, and the efficiency of the sizing process is improved.
Smart Images

Figure CN222730109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sizing, in particular to a fabric sizing device. Background Art
[0002] When weaving fabrics, they need to go through a process called sizing. Sizing is the process of applying sizing to the warp yarn to improve its weavability. The common method of sizing is warp beam sizing, which means that the warp yarns on several warp beams are simultaneously drawn out, immersed in sizing liquid, the remaining liquid is pressed off, dried, separated, and finally rolled into a weaving beam according to the specified length. The existing sizing equipment does not have a good stirring mechanism, so the sizing liquid may precipitate, resulting in poor sizing effect.
[0003] After searching, the patent publication number CN210066220U is a fabric sizing device, including a device body, an infrared heater and a tension sensor, the two sides of the device body are respectively provided with a yarn inlet and a yarn outlet, a sizing trough is provided on one side of the bottom end of the device body, a sizing roller is movably provided inside the sizing trough, a partition is provided on one side of the sizing trough, infrared heaters are installed at both ends of the device body on one side of the partition, and a second guide roller is provided between the infrared heaters, a third guide roller is provided on one side of the second guide roller, and a support plate is installed on one side of the third guide roller, a second metal heat sink and a first metal heat sink are provided on the top of the support plate, a water tank and a water pump are provided on the bottom end of the support plate, and a controller is installed on one side of the top of the device body. The utility model can stir the slurry, which is convenient for controlling the slurry temperature and avoiding yarn breakage, and can quickly dry and cool after the sizing is completed.
[0004] In the process of implementing the above scheme, it was found that the following problems in the prior art have not been well solved: the prior art adopts a stirring method to stir the slurry to avoid its sedimentation problem, but after the warp yarn is drawn out from the slurry, it goes through a process of pressing out the residual liquid, and the residual liquid will be recycled through a recovery method. However, the recovery channel is too long, and the residual liquid is prone to solidification, which makes the recycling effect poor. Therefore, it is urgent to design a fabric sizing device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a fabric sizing device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A fabric sizing device comprises a sizing box, a recovery groove is provided on the top of one side of the sizing box, and an inclined residual liquid recovery frame is fixedly installed on one side of the recovery groove, a filter component is provided at one end of the inner wall of the residual liquid recovery frame, a bottom groove is provided at the bottom of the residual liquid recovery frame, and an insulation frame is fixedly installed at the bottom of the bottom groove, and a heat conducting plate is fixed on the top of the inner wall around the bottom groove, a hot air flow circulation component is provided inside the sizing box and the insulation frame, and the hot air flow circulation component is fixedly installed on a heating coil in the insulation frame, one end of the heating coil is fixed with a connecting pipe extending from the bottom of the insulation frame, one end of the connecting pipe is fixed with a hot air flow bypass pipe passing through the sizing box, and the other end of the heating coil is fixed with a reflux pipe passing through the sizing box.
[0008] Furthermore, a warp beam is rotatably connected inside the sizing box, and a plurality of warp yarn bodies are arranged on the warp beam, and a stirring assembly is arranged inside the sizing box.
[0009] Furthermore, the stirring assembly includes two mounting plates fixed to the inner walls on both sides of the sizing box, and one end of the mounting plates is rotatably connected to a stirring shaft through a bearing, a spiral stirring blade is fixed to the bottom of the stirring shaft, a worm gear is fixed to the top of the stirring shaft, and a bidirectional worm is rotatably connected to both sides of the inner wall of the sizing box, the bidirectional worm is meshed with the worm gear, a driver for driving the bidirectional worm to rotate is fixedly installed on the outer wall of the sizing box, and a transmission assembly is provided at one end of the two bidirectional worms and one end of the warp shaft.
[0010] Furthermore, the transmission assembly includes a connecting shaft fixed to one end of two bidirectional worm gears and one end of the warp shaft, and the outer walls of the three connecting shafts are fixed with pulleys. One side of the sizing box is rotatably connected to two transmission wheels, and the transmission wheel and the pulley are connected to the same transmission belt.
[0011] Furthermore, a mounting opening is provided on one side of the sizing box, and a temperature sensor is fixedly installed on the inner wall of the mounting opening; the hot air flow circulation component is connected to a heating device, and the heating device and the temperature sensor wire are connected to a PLC device.
[0012] Furthermore, a heat-insulating sleeve is fixedly installed between the side wall of the sizing box and the bottom of the heat-insulating frame, and the heat-insulating sleeve is arranged on the outer wall of the connecting pipe.
[0013] Furthermore, the filter assembly includes a slot opened at one end of the inner wall of the residual liquid recovery frame, and a filter frame is inserted into the slot, a filter net is fixedly installed on the inner wall of the filter frame, and handles are fixed on both sides of the top of the filter frame.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] In the utility model, the bidirectional worm and the warp shaft are driven to rotate synchronously by the action of the driver and the transmission assembly in the stirring assembly, so as to drive the stirring shaft and the spiral stirring blade to rotate in the sizing box, thereby stirring the slurry while guiding the yarn, so that the whole sizing device is provided with a better stirring mechanism, avoiding the problem of slurry sedimentation and ensuring the sizing effect;
[0016] In the utility model, by utilizing the cooperation of the set hot air flow circulation component, the residual liquid recovery frame, the heat conduction plate and the insulation frame, the hot air flow can be circulated along the hot air flow circulation component at the bottom of the sizing box and the residual liquid recovery frame. On the one hand, the slurry inside the sizing box is effectively heated and insulated to avoid solidification. On the other hand, the residual liquid can be heated and insulated while the residual liquid is recovered through the residual liquid recovery frame, avoiding the phenomenon of residual liquid solidification caused by the excessively long recovery channel, thereby facilitating the recycling of the slurry. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure is a schematic diagram of the overall structure of a fabric sizing device.
[0018] Figure 2 The present invention is a front cross-sectional view of a fabric sizing device.
[0019] Figure 3 The present invention is a top view of a sizing box of a fabric sizing device.
[0020] Figure 4 The present invention is a schematic diagram of the structure of a stirring component of a fabric sizing device.
[0021] Figure 5 The present invention is a schematic diagram of the structure of a hot air flow circulation component of a fabric sizing device.
[0022] In the figure: 1. sizing box; 2. temperature sensor; 3. hot air flow circulation component; 301. hot air flow bypass tube; 302. heating coil; 303. return pipe; 304. connecting pipe; 4. stirring component; 401. mounting plate; 402. bidirectional worm; 403. worm gear; 404. stirring shaft; 405. spiral stirring blade; 406. driver; 407. transmission belt; 408. pulley; 409. transmission wheel; 5. warp shaft; 6. warp yarn body; 7. residual liquid recovery frame; 8. heat conduction plate; 9. insulation frame; 10. filter component; 1001. filter frame; 1002. filter screen; 1003. slot; 11. insulation sleeve; 12. recovery tank; 13. bottom tank. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 5 In an embodiment of the utility model, a fabric sizing device comprises a sizing box 1, wherein a warp beam 5 is rotatably connected to the inside of the sizing box 1, and a plurality of warp yarn bodies 6 are arranged on the warp beam 5, a stirring assembly 4 is arranged inside the sizing box 1, a recovery groove 12 is arranged on the top of one side of the sizing box 1, and an inclined residual liquid recovery frame 7 is fixedly installed on one side of the recovery groove 12, a filtering assembly 10 is arranged on one end of the inner wall of the residual liquid recovery frame 7, a bottom groove 13 is arranged on the bottom of the residual liquid recovery frame 7, and a heat preservation frame 9 is fixedly installed on the bottom of the bottom groove 13, and a heat conducting plate 8 is fixed on the top of the inner wall around the bottom groove 13, a hot air flow circulation assembly 3 is arranged inside the sizing box 1 and inside the heat preservation frame 9, and the hot air flow circulation assembly 3 is fixedly installed on a heating coil 302 in the heat preservation frame 9, and the heating coil 3 One end of 02 is fixed with a connecting pipe 304 extending out of the bottom of the insulation frame 9, one end of the connecting pipe 304 is fixed with a hot air flow bypass pipe 301 passing through the sizing box 1, and the other end of the heating coil 302 is fixed with a reflux pipe 303 passing through the sizing box 1, one side of the sizing box 1 is opened with an installation port, and the inner wall of the installation port is fixedly installed with a temperature sensor 2, the hot air flow circulation component 3 is connected with a heating device, and the heating device and the temperature sensor 2 wires are connected with a PLC device, so that the hot air flow is circulated along the hot air flow circulation component 3 in the bottom of the sizing box 1 and the residual liquid recovery frame 7, so as to effectively heat and insulate the slurry inside the sizing box 1, and can heat and insulate the residual liquid while recovering the residual liquid through the residual liquid recovery frame 7, so as to avoid the solidification of the residual liquid and facilitate the recycling of the slurry.
[0025] Specifically, the stirring assembly 4 includes two mounting plates 401 fixed to the inner walls on both sides of the sizing box 1, and one end of the mounting plate 401 is rotatably connected to a stirring shaft 404 through a bearing, a spiral stirring blade 405 is fixed to the bottom of the stirring shaft 404, a worm gear 403 is fixed to the top of the stirring shaft 404, and a bidirectional worm 402 is rotatably connected to both sides of the inner wall of the sizing box 1, the bidirectional worm 402 is meshed with the worm gear 403, a driver 406 for driving the bidirectional worm 402 to rotate is fixedly installed on the outer wall of the sizing box 1, and a transmission assembly is provided at one end of the two bidirectional worms 402 and one end of the warp shaft 5 The transmission assembly includes a connecting shaft fixed to one end of two bidirectional worm gears 402 and one end of the warp shaft 5, and the outer walls of the three connecting shafts are fixed with pulleys 408. One side of the sizing box 1 is rotatably connected to two transmission wheels 409, and the transmission wheel 409 and the pulley 408 are connected with the same transmission belt 407. The bidirectional worm gear 402 and the warp shaft 5 are driven to rotate synchronously by utilizing the action of the stirring assembly 4 and the transmission assembly, so as to drive the stirring shaft 404 and the spiral stirring blade 405 to rotate in the sizing box 1, thereby stirring the slurry while achieving yarn guiding, avoiding the problem of slurry sedimentation, and ensuring the sizing effect.
[0026] Specifically, an insulation sleeve 11 is fixedly installed between the side wall of the yarn box 1 and the bottom of the insulation frame 9, and the insulation sleeve 11 is sleeved on the outer wall of the connecting pipe 304. The connecting pipe 304 is insulated by the insulation sleeve 11, and the interior of the residual liquid recovery frame 7 is effectively insulated.
[0027] Specifically, the filter assembly 10 includes a slot 1003 opened at one end of the inner wall of the residual liquid recovery frame 7, and a filter frame 1001 is inserted into the slot 1003, a filter net 1002 is fixedly installed on the inner wall of the filter frame 1001, and handles are fixed on both sides of the top of the filter frame 1001. The residual liquid is recovered into the sizing box 1 through the residual liquid recovery frame 7 for recycling, and the residual liquid is filtered by the filter net 1002 in the filter assembly 10 to prevent impurities in the residual liquid from mixing into the sizing box 1.
[0028] The working principle of the utility model is as follows: when in use, the whole device is installed in the sizing process, and the warp yarn body 6 is led out from the warp beam 5. At this time, the driver 406 in the stirring assembly 4 drives the bidirectional worm 402, the transmission belt 407 and the warp beam 5 to rotate, and the meshing action of the bidirectional worm 402 and the worm wheel 403 drives the stirring shaft 404 and the spiral stirring blade 405 to rotate in the sizing box 1, so that the slurry is stirred while the yarn is led out to avoid the slurry precipitation, and the residual liquid is recovered to the residual liquid recovery frame 7. The liquid is circulated in the sizing box 1, and the residual liquid is filtered by the filter net 1002 in the filter component 10 to prevent impurities in the residual liquid from mixing into the sizing box 1. Moreover, during the sizing process, the two ends of the hot air flow circulation component 3 can be connected to the heating equipment, and the hot air flow can flow along the hot air flow circulation component 3 in the sizing box 1 and the bottom of the residual liquid recovery frame 7. The sizing liquid inside the sizing box 1 is heated and kept warm by the hot air flow bypass pipe 301, and the residual liquid is also heated and kept warm by the heating coil 302 to prevent the residual liquid from solidifying.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.
Claims
1. A fabric sizing device, comprising a sizing box (1), characterized in that: A recovery groove (12) is provided on the top of one side of the sizing box (1), and a residual liquid recovery frame (7) in an inclined shape is fixedly installed on one side of the recovery groove (12), a filter assembly (10) is provided at one end of the inner wall of the residual liquid recovery frame (7), a bottom groove (13) is provided on the bottom of the residual liquid recovery frame (7), and a heat preservation frame (9) is fixedly installed on the bottom of the bottom groove (13), and a heat conduction plate (8) is fixed on the top of the inner wall around the bottom groove (13), and the interior of the sizing box (1) is connected to the heat preservation frame A hot air flow circulation component (3) is arranged inside (9), and the hot air flow circulation component (3) is fixedly installed on a heating coil (302) in the insulation frame (9), one end of the heating coil (302) is fixed with a connecting pipe (304) extending from the bottom of the insulation frame (9), one end of the connecting pipe (304) is fixed with a hot air flow bypass pipe (301) passing through the sizing box (1), and the other end of the heating coil (302) is fixed with a return pipe (303) passing through the sizing box (1).
2. A fabric sizing device according to claim 1, characterized in that: The sizing box (1) is rotatably connected to a warp beam (5), and a plurality of warp yarn bodies (6) are arranged on the warp beam (5). A stirring assembly (4) is arranged inside the sizing box (1).
3. A fabric sizing device according to claim 2, characterized in that: The stirring assembly (4) comprises two mounting plates (401) fixed to the inner walls on both sides of the sizing box (1), and one end of the mounting plates (401) is rotatably connected to a stirring shaft (404) via a bearing, a spiral stirring blade (405) is fixed to the bottom of the stirring shaft (404), a worm wheel (403) is fixed to the top of the stirring shaft (404), and two sides of the inner wall of the sizing box (1) are rotatably connected to a bidirectional worm (402), the bidirectional worm (402) is meshed with the worm wheel (403), a driver (406) for driving the bidirectional worm (402) to rotate is fixedly mounted on the outer wall of the sizing box (1), and a transmission assembly is provided at one end of the two bidirectional worms (402) and one end of the warp shaft (5).
4. A fabric sizing device according to claim 3, characterized in that: The transmission assembly includes a connecting shaft fixed to one end of two bidirectional worm gears (402) and one end of a warp shaft (5), and pulleys (408) are fixed to the outer walls of the three connecting shafts. One side of the sizing box (1) is rotatably connected to two transmission wheels (409), and the transmission wheel (409) and the pulley (408) are connected to the same transmission belt (407).
5. A fabric sizing device according to claim 4, characterized in that: A mounting opening is provided on one side of the sizing box (1), and a temperature sensor (2) is fixedly mounted on the inner wall of the mounting opening; a hot air flow circulation component (3) is connected to a heating device; and a PLC device is connected to the heating device and the temperature sensor (2) via a wire.
6. A fabric sizing device according to claim 1, characterized in that: A heat-insulating sleeve (11) is fixedly installed between the side wall of the sizing box (1) and the bottom of the heat-insulating frame (9), and the heat-insulating sleeve (11) is sleeved on the outer wall of the connecting pipe (304).
7. A fabric sizing device according to claim 1, characterized in that: The filter assembly (10) comprises a slot (1003) provided at one end of the inner wall of the residual liquid recovery frame (7), a filter frame (1001) being inserted into the slot (1003), a filter screen (1002) being fixedly mounted on the inner wall of the filter frame (1001), and handles being fixed on both sides of the top of the filter frame (1001).
Citation Information
Patent Citations
Fabric sizing equipment
CN210066220U