A quick-release roller dyeing mechanism

Abstract

The utility model relates to the technical field of dyeing machines, and discloses a quick-release dyeing mechanism, including a dyeing shell and a snap-fit ​​component, wherein the snap-fit ​​component is arranged on the top of the dyeing shell; a positioning side plate is fixedly installed on the left side of the dyeing shell, a driving shell is fixedly installed on the right side of the dyeing shell, two dyeing rollers are arranged on the top of the dyeing shell, and the two dyeing rollers are movably installed between the driving shell and the positioning side plate; the snap-fit ​​component includes a telescopic rotating shaft, which is fixedly installed on the left and right ends of the dyeing roller, and the telescopic rotating shaft located on one side of the driving shell is connected with a snap-fit ​​shaft, and the snap-fit ​​shaft is arranged on the inner side of the driving shell. The quick-release dyeing mechanism, through the design of the telescopic rotating shaft and the snap-fit ​​shaft, the dyeing roller can be quickly and easily installed between the driving shell and the positioning side plate, or disassembled therefrom, which greatly shortens the time required for replacing the roller or performing maintenance, and improves work efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of dye jiggers, in particular to a quick-detachable dye jigger mechanism. Background Art

[0002] In the textile industry, dye jiggers are important equipment used to continuously dye textiles (such as cloth, silk, etc.). During the dyeing process of traditional dye jiggers, due to the complex connection between the drum and the drive system, dye supply system and other components, operations such as equipment disassembly, maintenance and dye replacement are cumbersome and time-consuming, affecting production efficiency.

[0003] The connection between the drum and the drive system, dye supply system and other components of a traditional dye jigger usually adopts fasteners such as bolts and nuts. They generate pre-tightening force on the bolts by rotating the nuts, thereby firmly connecting two or more components together. Although this connection method is firm, it also requires corresponding tools for operation. During the disassembly process, each bolt and nut needs to be loosened one by one, and usually multiple rotations and adjustments are required to ensure that all fasteners are correctly loosened, making the disassembly and assembly process cumbersome and inconvenient for changing dyes and performing equipment maintenance. Therefore, a quick-disassembly dye jigger mechanism is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a quick-detachable dyeing mechanism having the advantages of quick-detachable connection and stable fixation, thereby solving the problem of complicated disassembly and assembly and inconvenient stable fixation.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned quick-release connection and stable fixation purpose, the utility model provides the following technical solutions: a quick-release dyeing mechanism, comprising a dyeing shell and a clamping component, wherein the clamping component is arranged on the top of the dyeing shell;

[0008] A positioning side plate is fixedly installed on the left side of the dyeing shell, a driving shell is fixedly installed on the right side of the dyeing shell, and two dyeing rollers are arranged on the top of the dyeing shell, and the two dyeing rollers are movably installed between the driving shell and the positioning side plate;

[0009] The engaging component comprises a telescopic rotating shaft, which is fixedly mounted on the left and right ends of the dyeing roller. The telescopic rotating shaft located on one side of the driving housing is connected with a engaging shaft, which is arranged on the inner side of the driving housing.

[0010] As a preferred technical solution of the utility model, eight support blocks are provided on the top of the dyeing shell, and the eight support blocks are installed on the top of the dyeing shell with relative intervals in pairs, and a common support base is fixedly installed on the top of the eight support blocks, and the dyeing drum is rotatably installed in the top recess of the support base, and the support base is offset to the outside of the bottom of the dyeing drum.

[0011] The beneficial effect of the above preferred technical solution is that since the support base is offset to the outside of the bottom of the dyeing drum, this design allows operators to more easily approach the drum when replacing or maintaining the drum, while reducing the risk of personal injury due to improper operation.

[0012] As a preferred technical solution of the utility model, two driving motors are fixedly installed on the inner side of the driving shell, and the two driving motors are installed in transmission with the dye rolling drum. Two sliding grooves are provided on the side of the driving shell close to the dye rolling drum, and the two dye rolling drums are slidably installed on the inner side of the sliding grooves. The top of the sliding groove is provided with a limit baffle located on the top of the driving shell.

[0013] The beneficial effects of the above preferred technical solution are: due to the direct transmission installation of the driving motor and the dyeing drum, and the coordinated use of the sliding groove and the limit baffle, the disassembly, assembly, debugging and operation of the entire dyeing drum become simpler and more convenient, reducing the operating difficulty and improving work efficiency.

[0014] As a preferred technical solution of the utility model, two sliding grooves are also provided on one side of the positioning side plate close to the dyeing roller, and the two dyeing rollers are located on the inner sides of the four sliding grooves. A positioning baffle located at the top of the sliding groove is provided on the top of the positioning side plate, and the outer sides of the two positioning baffles are hinged with a positioning shaft located at the top of the positioning side plate, and a positioning bolt connected to the top surface of the positioning side plate is fixedly installed on the side of the positioning baffle.

[0015] The beneficial effects of the above-mentioned preferred technical solution are: the setting of the positioning bolt further enhances the stability and safety of the positioning baffle. When the positioning baffle is adjusted to a suitable position, it can be fixed to the top surface of the positioning side plate by the positioning bolt to prevent the baffle from accidentally moving or falling off due to vibration or external force, thereby ensuring the stable operation of the dyeing drum.

[0016] As a preferred technical solution of the utility model, two positioning clamping rings are arranged on the side of the positioning side plate away from the dyeing drum, and a clamping shaft is clamped on the inner side of the positioning clamping ring, and the clamping shaft is clamped with the telescopic rotating shaft.

[0017] As a preferred technical solution of the utility model, a threaded groove is provided on the inner side of the positioning side plate, a fixed thread is provided on the outer surface of the locking shaft, the locking shaft is threadedly connected to the inner side of the threaded groove, a locking rod is provided on the top of the locking shaft and is locked with the telescopic rotating shaft, and a positioning wheel is provided at one end of the locking shaft located on the outer side of the positioning side plate.

[0018] The beneficial effects of the above preferred technical solution are as follows: the design of the engaging components makes the installation and disassembly operations of the roller dyeing drum simple and easy to understand, reduces the difficulty of operation, and improves the usability of the equipment.

[0019] (III) Beneficial effects

[0020] Compared with the prior art, the utility model provides a quick-release dyeing mechanism, which has the following beneficial effects:

[0021] The quick-release dye rolling mechanism, through the design of telescopic rotating shaft and locking shaft, can quickly and easily install the dye rolling drum between the driving housing and the positioning side plate, or remove it from it, which greatly shortens the time required for replacing the drum or performing maintenance and improves work efficiency. At the same time, the sliding grooves on the positioning side plate and the driving housing provide a stable sliding track for the dye rolling drum, ensuring the stability of the drum during movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the positioning side plate structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of the positioning side plate of the utility model.

[0025] In the figure: 1. Dyeing roller housing; 2. Driving housing; 3. Positioning side plate; 4. Support block; 5. Support base; 6. Dyeing roller; 7. Telescopic shaft; 8. Sliding groove; 9. Positioning baffle; 10. Limit baffle; 11. Driving motor; 12. Positioning wheel; 13. Positioning bolt; 14. Positioning shaft; 15. Positioning clamp ring; 16. Clamping shaft; 17. Clamping rod; 18. Fixed thread; 19. Threaded groove. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] See also Figure 1-3 A quick-release dyeing mechanism comprises a dyeing shell 1 and a clamping component, wherein the clamping component is arranged on the top of the dyeing shell 1.

[0030] A positioning side plate 3 is fixedly installed on the left side of the dyeing shell 1, a driving shell 2 is fixedly installed on the right side of the dyeing shell 1, and two dyeing rollers 6 are arranged on the top of the dyeing shell 1. The two dyeing rollers 6 are movably installed between the driving shell 2 and the positioning side plate 3.

[0031] It should be noted that, through the specific snap-fit ​​component design, the dyeing roller 6 can be quickly removed or installed from between the drive housing 2 and the positioning side plate 3. This design improves the utilization efficiency of the equipment and reduces the time and labor cost required for replacing the roller or performing maintenance.

[0032] In this embodiment, eight support blocks 4 are provided on the top of the dyeing shell 1. The eight support blocks 4 are installed on the top of the dyeing shell 1 with a relative interval in pairs. A common support base 5 is fixedly installed on the top of the eight support blocks 4. The dyeing drum 6 is rotatably installed in the top recess of the support base 5, and the support base 5 is offset to the outside of the bottom of the dyeing drum 6.

[0033] It should be noted that the support base 5 is evenly installed on the top of the dyeing shell 1 through eight support blocks 4, providing stable support for the dyeing drum 6. This design ensures that the dyeing drum 6 can still maintain a stable operating state when rotating at high speed or subjected to large external forces, reducing production failures caused by vibration or instability.

[0034] In this embodiment, two drive motors 11 are fixedly installed on the inner side of the drive housing 2, and the two drive motors 11 are installed in transmission with the dye rolling drum 6. Two sliding grooves 8 are provided on the side of the drive housing 2 close to the dye rolling drum 6. The two dye rolling drums 6 are slidably installed on the inner side of the sliding grooves 8, and a limit baffle 10 located on the top of the drive housing 2 is provided on the top of the sliding groove 8.

[0035] The design of the sliding groove 8 allows the dyeing roller 6 to slide stably therein, which not only enhances the stability of the dyeing roller 6 during operation, but also facilitates the installation, disassembly and maintenance operations of the roller.

[0036] The limit baffle 10 is arranged on the top of the driving housing 2, which effectively limits the movement range of the dyeing roller 6 in the sliding groove 8, prevents the roller from leaving the groove when running at high speed or under the action of external force, and plays an important protective and limiting role.

[0037] In this embodiment, two sliding grooves 8 are also provided on the side of the positioning side plate 3 close to the dyeing roller 6. The two dyeing rollers 6 are located on the inner sides of the four sliding grooves 8. The top of the positioning side plate 3 is provided with a positioning baffle 9 located at the top of the sliding groove 8. The outer sides of the two positioning baffles 9 are hinged with a positioning shaft 14 located at the top of the positioning side plate 3. The side of the positioning baffle 9 is also fixedly installed with a positioning bolt 13 connected to the top surface of the positioning side plate 3.

[0038] It should be noted that the positioning baffle 9 is hinged to the top of the positioning side plate 3 through the positioning shaft 14, and its angle and position can be easily adjusted. When the dyeing drum 6 needs to be installed or removed, the positioning baffle 9 can be opened to facilitate the placement or removal of the drum. During operation, the angle of the positioning baffle 9 can be adjusted to make it fit tightly against the side of the dyeing drum 6, thereby playing a role in positioning and preventing the drum from shifting.

[0039] The engaging component includes a telescopic shaft 7 , which is fixedly mounted on the left and right ends of the dyeing drum 6 . The telescopic shaft 7 on one side of the driving housing 2 is connected to a engaging shaft 16 , which is arranged on the inner side of the driving housing 2 .

[0040] In this embodiment, two positioning collars 15 are provided on the side of the positioning side plate 3 away from the dyeing drum 6 , and a clamping shaft 16 is clamped inside the positioning collar 15 , and the clamping shaft 16 is clamped with the telescopic rotating shaft 7 .

[0041] It should be noted that, through the clamping design of the telescopic rotating shaft 7 and the locking shaft 16, the dyeing roller 6 can be quickly and easily installed between the drive housing 2 and the positioning side plate 3, or removed therefrom. This design greatly reduces the time and labor costs required for replacing the roller or performing maintenance, and improves work efficiency.

[0042] In this embodiment, a threaded groove 19 is provided on the inner side of the positioning side plate 3, and a fixing thread 18 is provided on the outer surface of the locking shaft 16. The locking shaft 16 is threadedly connected to the inner side of the threaded groove 19, and a locking rod 17 is provided on the top of the locking shaft 16 to be locked with the telescopic rotating shaft 7. A positioning wheel 12 is provided at one end of the locking shaft 16 located on the outer side of the positioning side plate 3.

[0043] The provision of the positioning collar 15 ensures the stable clamping of the clamping shaft 16 on the positioning side plate 3, thereby enhancing the stability of the dyeing drum 6 during operation.

[0044] The working principle of the above embodiment is:

[0045] When it is necessary to install the dyeing roller 6, first place the two dyeing rollers 6 in the sliding grooves 8 of the drive housing 2 and the positioning side plate 3 respectively, so that the two ends of the dyeing roller 6 are aligned with the grooves of the drive housing 2 and the positioning side plate 3 respectively, and then adjust the length of the telescopic shaft 7 to align it with the engaging shaft 16 or the output end of the drive motor 11, and then, engage the engaging shaft 16 with the telescopic shaft 7 to ensure that the two are tightly connected, and on one side of the positioning side plate 3, engage the engaging shaft 16 into the positioning clamping ring 15, so that the dyeing roller 6 can be quickly installed by engaging on one side.

[0046] When the dyeing roller 6 needs to be disassembled, it is only necessary to loosen the connection between the positioning collar 15 and the engaging shaft 16 , and then take the dyeing roller 6 out of the sliding groove 8 .

[0047] The threaded groove 19 on the inner side of the positioning side plate 3 cooperates with the fixed thread 18 on the engaging shaft 16. By rotating the positioning wheel 12, the engaging shaft 16 can be screwed in and out, thereby achieving a tight connection with the telescopic shaft 7, thereby enhancing the stability of the connection.

[0048] The beneficial effects of the above embodiments are:

[0049] Through the design of the telescopic rotating shaft 7 and the locking shaft 16, the dyeing roller 6 can be quickly and easily installed between the driving housing 2 and the positioning side plate 3, or removed therefrom, which greatly shortens the time required for replacing the roller or performing maintenance and improves work efficiency. At the same time, the sliding grooves 8 on the positioning side plate 3 and the driving housing 2 provide a stable sliding track for the dyeing roller 6, ensuring the stability of the roller during movement.

[0050] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quick-release dyeing mechanism, comprising a dyeing housing and a clamping component, wherein the clamping component is arranged on the top of the dyeing housing; Features: A positioning side plate is fixedly installed on the left side of the dyeing shell, a driving shell is fixedly installed on the right side of the dyeing shell, and two dyeing rollers are arranged on the top of the dyeing shell, and the two dyeing rollers are movably installed between the driving shell and the positioning side plate; The engaging component comprises a telescopic rotating shaft, which is fixedly mounted on the left and right ends of the dyeing roller. The telescopic rotating shaft located on one side of the driving housing is connected with a engaging shaft, which is arranged on the inner side of the driving housing.

2. A quick-release dyeing mechanism according to claim 1, characterized in that: Eight supporting blocks are arranged on the top of the dyeing shell, and the eight supporting blocks are installed on the top of the dyeing shell with a relative interval in pairs. A common supporting base is fixedly installed on the top of the eight supporting blocks, and the dyeing drum is rotatably installed in the top recess of the supporting base, and the supporting base is offset to the outside of the bottom of the dyeing drum.

3. The quick-release dyeing mechanism according to claim 1, characterized in that: Two driving motors are fixedly installed on the inner side of the driving shell, and the two driving motors are installed in transmission with the dyeing roller. Two sliding grooves are provided on the side of the driving shell close to the dyeing roller, and the two dyeing rollers are slidably installed on the inner side of the sliding grooves. A limiting baffle located on the top of the driving shell is provided on the top of the sliding groove.

4. The quick-release dyeing mechanism according to claim 3, characterized in that: Two sliding grooves are also provided on one side of the positioning side plate close to the dyeing roller, and the two dyeing rollers are located on the inner sides of the four sliding grooves. A positioning baffle located on the top of the sliding groove is provided on the top of the positioning side plate, and a positioning shaft located on the top of the positioning side plate is hinged on the outer sides of the two positioning baffles, and a positioning bolt connected to the top surface of the positioning side plate is fixedly installed on the side of the positioning baffle.

5. The quick-release dyeing mechanism according to claim 1, characterized in that: Two positioning clamping rings are arranged on one side of the positioning side plate away from the dyeing roller, and a clamping shaft is clamped on the inner side of the positioning clamping ring, and the clamping shaft is clamped with the telescopic rotating shaft.

6. A quick-release dyeing mechanism according to claim 5, characterized in that: A threaded groove is provided on the inner side of the positioning side plate, a fixed thread is provided on the outer surface of the locking shaft, the locking shaft is threadedly connected to the inner side of the threaded groove, a locking rod is provided on the top of the locking shaft and is engaged with the telescopic rotating shaft, and a positioning wheel is provided on one end of the locking shaft located on the outer side of the positioning side plate.

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