A pistachio turning drying device
By designing a convenient turning mechanism and finishing mechanism in the pistachio turn and drying device, the problem of inconvenient disassembly and assembly of the flip plate in the device is solved, maintenance efficiency and equipment life are improved, and downtime and quality risks are reduced.
Patent Information
- Application Number
- CN202421540061.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing pistachio turn-up drying device is inconvenient during disassembly and assembly, resulting in the need of more professional tools and technicians for repair and cleaning, increasing the maintenance cost, and due to maintenance difficulties, the equipment is prone to failure when it does not reach its expected life, and requires frequent repair and replacement of parts.
A pistachio turn and drying device is designed, and by setting up a turn mechanism and sorting mechanism, the turn plate is easily disassembled and organized. The flip mechanism includes disassembly and assembly components, fliply assembly and transmission components. Through components such as rotating shaft, motor, pulley and slide rod, the flip plate can be quickly disassembly and assembly and automated drying.
Through convenient disassembly and assembly design, the equipment downtime is shortened, maintenance efficiency is improved, maintenance costs are reduced, and the service life of the equipment is extended. At the same time, the design of the finishing mechanism ensures that the pistachios can be removed from the equipment in time after drying, reducing the risk of downtime and quality reduction.
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Figure CN222733226U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pistachio tumbling and drying, in particular to a pistachio tumbling and drying device. Background Art
[0002] Due to the shelled nature of pistachios, special attention must be paid to retaining their taste and nutritional value during processing. The processing technology of pistachios directly affects their taste, including crispness, aroma, and removal of beany smell.
[0003] However, during use, it is usually difficult to conveniently disassemble and assemble the flap for turning the pistachios in the existing pistachio turning drying device. The inconvenient disassembly and assembly will result in more professional tools or technicians being required to participate in the maintenance process when the flap needs to be cleaned or repaired, which increases the maintenance cost. At the same time, due to the difficulty in maintenance, the equipment may suffer serious failures before reaching its expected life span, requiring more frequent repairs and replacement of parts. Utility Model Content
[0004] The utility model aims to provide a pistachio turning and drying device, which solves the problem of difficulty in conveniently disassembling and assembling a flap for turning the pistachios by setting a turning mechanism. The inconvenient disassembly and assembly will result in more professional tools or technicians being required to participate in the maintenance process when the flap needs to be cleaned or repaired, which increases the maintenance cost. At the same time, due to the difficulty in maintenance, the equipment may suffer serious failures before its expected life span is reached, requiring more frequent maintenance and replacement of parts.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a pistachio turning and drying device, comprising a rectangular bottom plate, on which a turning mechanism and a finishing mechanism are arranged;
[0007] The top of the rectangular bottom plate is fixedly connected to a storage box, the top of the storage box is fixedly connected to a feed box, the top of the feed box is fixedly connected to a baffle 1, the top of the feed box is connected to a feed port, the flipping mechanism includes a disassembly assembly component, a flipping assembly and a transmission assembly 1, the disassembly assembly includes a rotating shaft 1 rotatably connected between the left inner wall and the right inner wall of the feed box, the right side of the rotating shaft 1 rotates and extends outside the feed box, a connecting plate is fixedly connected to the outer wall of the rotating shaft 1, the right side extension of the rotating shaft 1 is fixedly connected to a motor, and the top and bottom of the connecting plate are fixedly connected to a frame.
[0008] Furthermore, a fixed block 1 is fixedly connected to the front inner wall of the two frames, a sliding rod 1 is slidably penetrated through the left and right sides of the two frames, and a plurality of sliding rods 1 are fixedly connected to moving blocks on the sides close to each other.
[0009] Furthermore, the sides of several moving blocks that are close to each other are slidably connected with sliding rod 2, the outer walls of several sliding rod 2 are sleeved with springs, the sides of several springs that are away from each other are respectively fixedly connected to several moving blocks, and the sides of several springs that are close to each other are respectively fixedly connected to two fixed blocks 1.
[0010] Furthermore, the flip assembly includes two flip plates slidably connected to the inner walls of the two frames, and sliding grooves are provided on the left inner walls and the right inner walls of the two flip plates. Fixed blocks 2 are slidably connected to the inner walls of several of the sliding grooves, and the rear sides of several of the moving blocks are respectively fixedly connected to several fixed blocks 2.
[0011] Furthermore, a heating plate is fixedly connected to the top of the feed box, a rotating shaft 2 is rotatably passed through the top of the baffle 1, a fan is fixedly connected to the bottom of the rotating shaft 2, and a baffle 2 is fixedly connected to the top of the feed box, and a rotating shaft 3 is rotatably passed through the baffle 2.
[0012] Furthermore, the transmission assembly 1 includes two bevel gears fixedly connected to the outer walls of rotating shaft 3 and rotating shaft 2, the two bevel gears are meshed with each other, and a pulley 1 is fixedly connected to the outer walls of rotating shaft 1 and rotating shaft 3, a belt 1 is sleeved between the two pulleys 1, and a discharge port 1 is connected to the bottom of the feed box, and the discharge port 1 is connected to the storage box.
[0013] Furthermore, two trapezoidal slide grooves are provided on the front inner wall of the feed box, and a sealing plate is slidably connected to the side where the two trapezoidal slide grooves are close to each other. The sorting mechanism includes a sorting component and a transmission component 2. The sorting component includes a reciprocating screw rod rotatably connected between the left inner wall and the right inner wall of the storage box, and the right side of the reciprocating screw rod rotates and extends outside the storage box.
[0014] Furthermore, a push plate is rotatably connected to the outer wall of the reciprocating screw, a sliding rod three is fixedly connected between the left inner wall and the right inner wall of the storage box, and the sliding rod three slides through the push plate. The transmission component two includes a pulley two fixedly connected to the right side extension of the reciprocating screw and the right side of the rotating shaft three, a belt two is sleeved between the two pulleys two, and a discharge port two is opened on the left side of the feed box.
[0015] The utility model has the following beneficial effects:
[0016] 1. By setting a flipping mechanism, when the flipping plate of the flipping pistachio needs to be repaired or cleaned, press the slide bar 1, the slide bar 1 will drive the moving block to approach the slide bar 2, the slide bar 2 will extend into the moving block, at this time the spring is in a tight state, the fixed block 2 will leave the slide slot, and the flipping plate can be pulled out at this time, and when it is put back, when the fixed block 2 is aligned with the slide slot, release the slide bar 1, and under the action of the spring, the fixed block 2 will reset and snap into the slide slot, so that when the flipping plate needs to be cleaned, repaired or replaced, the quick disassembly and assembly design can greatly shorten the downtime, thereby improving the maintenance efficiency of the equipment, and at the same time, it will also enable maintenance personnel to more easily clean and inspect the inside of the equipment, effectively remove dust, dirt and residues, reduce equipment wear, and thus extend the service life of the equipment;
[0017] 2. By setting up a sorting mechanism, when the pistachios need to be sent out of the equipment, the discharge port 1 is started to discharge the pistachios in the feed box into the storage box. When the rotating shaft 3 rotates, under the action of the belt 2, the pulley 2 will drive the reciprocating screw to rotate, and under the action of the slide bar 3, the push plate will move back and forth to push the pistachios in the storage box out of the discharge port 2. At this time, the collection of the pistachios is completed, so that the pistachios can be immediately removed from the equipment after drying is completed, without manual waiting or manual operation, thereby reducing the downtime in the production process. At the same time, because the pistachios are removed from the equipment in time in the best drying state, the quality degradation and loss that may be caused by over-drying or long-term stay in the equipment are reduced.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the structure of the utility model in side section;
[0022] Figure 3 It is a schematic diagram of the structure of the utility model in front cross-section;
[0023] Figure 4 For this utility model Figure 3 A is a partial enlarged schematic diagram;
[0024] Figure 5 For this utility model Figure 2 A partial enlarged schematic diagram of B in the middle;
[0025] Figure 6 For this utility model Figure 2 A partial enlarged schematic diagram of C in the middle.
[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0027] 1. Rectangular bottom plate; 101. Storage box; 102. Feed box; 103. Baffle plate 1; 104. Feed port; 2. Flipping mechanism; 21. Disassembly and assembly assembly; 211. Rotating shaft 1; 212. Connecting plate; 213. Motor; 214. Frame; 215. Fixed block 1; 216. Slide bar 1; 217. Moving block; 218. Slide bar 2; 219. Spring; 22. Flipping assembly; 221. Flipping plate; 222. Slide chute; 223. Fixed block 2; 224. Heating plate; 225. Rotating shaft two; 226. Fan; 227. Baffle two; 228. Rotating shaft three; 23. Transmission assembly one; 231. Bevel gear; 232. Pulley one; 233. Belt one; 234. Discharging port one; 235. Trapezoidal slide; 236. Sealing plate; 3. Arrangement mechanism; 31. Arrangement assembly; 311. Reciprocating screw; 312. Push plate; 313. Slide bar three; 32. Transmission assembly two; 321. Pulley two; 322. Belt two; 323. Discharging port. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-6 As shown, the utility model is a pistachio turning and drying device, comprising a rectangular bottom plate 1, on which a turning mechanism 2 and a finishing mechanism 3 are arranged;
[0030] A storage box 101 is fixedly connected to the top of the rectangular bottom plate 1, a feed box 102 is fixedly connected to the top of the storage box 101, a baffle 103 is fixedly connected to the top of the feed box 102, a feed port 104 is connected to the top of the feed box 102, the flipping mechanism 2 includes a disassembly assembly component 21, a flipping assembly 22 and a transmission assembly 23, the disassembly assembly 21 includes a rotating shaft 211 rotatably connected between the left inner wall and the right inner wall of the feed box 102, the right side of the rotating shaft 211 rotates and extends to the outside of the feed box 102, a connecting plate 212 is fixedly connected to the outer wall of the rotating shaft 211, a motor 213 is fixedly connected to the right extension of the rotating shaft 211, and a frame 214 is fixedly connected to the top and bottom of the connecting plate 212.
[0031] Among them Figure 4 As shown, a fixed block 215 is fixedly connected to the front inner wall of the two frames 214, a slide bar 216 is slidably penetrated through the left and right sides of the two frames 214, and a moving block 217 is fixedly connected to the side of several slide bars 216 close to each other.
[0032] By setting the slide bar 216, when the flip plate 221 needs to be cleaned or replaced, the slide bar 216 is pressed, and the slide bar 216 will drive the moving block 217 to approach the slide bar 218, and the slide bar 218 will extend into the moving block 217, which can greatly reduce the operator's non-productive time, such as equipment downtime, installation and disassembly time.
[0033] Among them Figure 4 As shown, the sides of the several moving blocks 217 that are close to each other are slidably connected with the sliding rod 218, and the outer walls of the several sliding rods 218 are sleeved with springs 219. The sides of the several springs 219 that are away from each other are respectively fixedly connected to the several moving blocks 217, and the sides of the several springs 219 that are close to each other are respectively fixedly connected to the two fixed blocks 1 215.
[0034] By setting the spring 219, the sliding rod 218 will extend into the moving block 217. At this time, the spring 219 is in a taut state, and the fixed block 223 will leave the slide groove 222. At this time, the flip plate 221 can be pulled out and when it is put back, when the fixed block 223 is aligned with the slide groove 222, the sliding rod 1 216 is released. Under the action of the spring 219, the fixed block 223 will be reset, which speeds up the equipment preparation and board replacement, thereby improving the overall production efficiency.
[0035] Among them Figure 4As shown, the flip assembly 22 includes two flip plates 221 slidably connected to the inner walls of the two frames 214, and the left inner walls and the right inner walls of the two flip plates 221 are provided with sliding grooves 222, and the inner walls of several sliding grooves 222 are slidably connected with fixed blocks 223, and the rear sides of several movable blocks 217 are fixedly connected to several fixed blocks 223 respectively.
[0036] By providing the turning assembly 22, the pistachios can be turned evenly during the drying process, thereby ensuring that every part of the pistachios can fully contact the hot air and achieve even drying. This even drying can effectively avoid local overheating or overhumidification of the pistachios and improve drying efficiency.
[0037] Among them Figure 3 As shown, a heating plate 224 is fixedly connected to the top of the feed box 102, a rotating shaft 225 is rotatably passed through the top of the baffle 103, a fan 226 is fixedly connected to the bottom of the rotating shaft 225, a baffle 227 is fixedly connected to the top of the feed box 102, and a rotating shaft 3 228 is rotatably passed through the baffle 227.
[0038] By setting the fan 226, the rotating shaft 225 will drive the fan 226 to rotate, and the blown wind will become hot air after passing through the heating plate 224, so as to dry the pistachios in the feed box 102. The hot air generated by the heating plate can be quickly and evenly blown into the drying room, so that the pistachios are affected by the hot air, thereby achieving a quick drying effect.
[0039] Among them Figure 3 As shown, the transmission component 23 includes two bevel gears 231 fixedly connected to the outer wall of the rotating shaft 3 228 and the outer wall of the rotating shaft 2 25, the two bevel gears 231 are meshed with each other, and a pulley 232 is fixedly connected to the outer wall of the rotating shaft 1 211 and the rotating shaft 3 228, a belt 233 is sleeved between the two pulleys 232, and a discharge port 234 is provided at the bottom of the feed box 102, and the discharge port 234 is connected to the storage box 101.
[0040] By providing a transmission assembly 23, it is possible to ensure that the hot air in the drying chamber is evenly distributed, thereby ensuring that every part of the pistachios can fully contact the hot air and achieve uniform drying, thereby avoiding quality problems such as burning or discoloration caused by local overheating or overhumidity.
[0041] Among them Figure 6As shown, two trapezoidal slide grooves 235 are provided on the front inner wall of the feed box 102, and a sealing plate 236 is slidably connected on the side where the two trapezoidal slide grooves 235 are close to each other. The sorting mechanism 3 includes a sorting component 31 and a transmission component 2 32. The sorting component 31 includes a reciprocating screw rod 311 rotatably connected between the left inner wall and the right inner wall of the storage box 101, and the right side of the reciprocating screw rod 311 rotates and extends outside the storage box 101.
[0042] By providing the finishing assembly 31, the processed pistachios can be quickly pushed out of the device after the drying process is completed, reducing the time and labor cost of manual operation, which helps to realize automated production and improve overall production efficiency.
[0043] Among them Figure 3 As shown, a push plate 312 is rotatably connected to the outer wall of the reciprocating screw 311, a slide rod 313 is fixedly connected between the left inner wall and the right inner wall of the storage box 101, the slide rod 313 slides through the push plate 312, and the transmission component 2 32 includes a pulley 2 321 fixedly connected to the right side extension of the reciprocating screw 311 and the right side of the rotating shaft 3 228, a belt 2 322 is sleeved between the two pulleys 2 321, and a discharge port 2 323 is opened on the left side of the feed box 102.
[0044] By providing the transmission assembly 2 32, the pistachios can be prevented from staying in the device for too long, thereby reducing the risk of quality degradation due to long-term exposure to high temperature or high humidity environment, which helps to maintain the nutritional value and taste of the pistachios and improve product quality.
[0045] A specific application of this embodiment is as follows: when in use, first pour the pistachios to be processed into the feed box 102 from the feed port 104, start the motor 213, the motor 213 will drive the rotating shaft 1 211 to rotate, at this time the two flip plates 221 will be displaced to flip the pistachios in the feed box 102, when the rotating shaft 1 211 rotates, under the action of the belt 1 233, the pulley 1 232 will drive the rotating shaft 3 228 to rotate, under the rotation of the rotating shaft 3 228, the two meshing bevel gears 231 will rotate, the rotating shaft 225 will drive the fan 226 to rotate, and the blown wind will become hot wind after passing through the heating plate 224, so as to dry the pistachios in the feed box 102, after the pistachios in the feed box 102 are turned and dried, start the discharge port 1 234 to discharge the pistachios in the feed box 102 into the storage box 101, and when the rotating shaft 3 228 rotates When the turning plate 221 needs to be cleaned or replaced, the slide bar 216 is pressed, and the slide bar 216 drives the moving block 217 to move to the position of the slide bar 218. When the movable block 217 is moved closer, the slide bar 218 will extend into the movable block 217. At this time, the spring 219 is in a taut state, and the fixed block 223 will leave the slide groove 222. At this time, the flip plate 221 can be pulled out, and when it is time to put it back, when the fixed block 223 is aligned with the slide groove 222, the slide bar 1 216 is released. Under the action of the spring 219, the fixed block 223 will be reset and stuck in the slide groove 222. At this time, the position of the flip plate 221 is fixed.
[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A pistachio tumbling drying device, comprising a rectangular bottom plate (1), characterized in that: The rectangular bottom plate (1) is provided with a turning mechanism (2) and a tidying mechanism (3); The top of the rectangular bottom plate (1) is fixedly connected to a storage box (101), the top of the storage box (101) is fixedly connected to a feed box (102), the top of the feed box (102) is fixedly connected to a baffle plate (103), the top of the feed box (102) is connected to a feed port (104), the flipping mechanism (2) comprises a disassembly assembly component (21), a flipping assembly (22) and a transmission assembly (23), the disassembly assembly component ( 21) includes a rotating shaft (211) rotatably connected between the left inner wall and the right inner wall of the feed box (102), the right side of the rotating shaft (211) rotates and extends outside the feed box (102), a connecting plate (212) is fixedly connected to the outer wall of the rotating shaft (211), a right side extension of the rotating shaft (211) is fixedly connected to a motor (213), and the top and bottom of the connecting plate (212) are fixedly connected to a frame (214).
2. The pistachio tumbling drying device according to claim 1, characterized in that: A fixed block (215) is fixedly connected to the front inner wall of the two frames (214), a sliding rod (216) is slidably passed through the left and right sides of the two frames (214), and a plurality of sliding rods (216) are fixedly connected to the sides close to each other with moving blocks (217).
3. The pistachio tumbling drying device according to claim 2, characterized in that: The sides of the plurality of movable blocks (217) that are close to each other are slidably connected to the second sliding rod (218), the outer walls of the plurality of second sliding rods (218) are sleeved with springs (219), the sides of the plurality of springs (219) that are away from each other are fixedly connected to the plurality of movable blocks (217), and the sides of the plurality of springs (219) that are close to each other are fixedly connected to the two first fixed blocks (215).
4. The pistachio tumbling drying device according to claim 3, characterized in that: The flip assembly (22) comprises two flip plates (221) slidably connected to the inner walls of the two frames (214); a slide groove (222) is provided on the left inner wall and the right inner wall of the two flip plates (221); a plurality of fixed blocks (223) are slidably connected to the inner walls of the slide grooves (222); and the rear sides of the plurality of movable blocks (217) are fixedly connected to the plurality of fixed blocks (223) respectively.
5. The pistachio tumbling drying device according to claim 4, characterized in that: The top of the feed box (102) is fixedly connected to a heating plate (224), the top of the baffle plate 1 (103) is rotatably penetrated by a second shaft (225), the bottom of the second shaft (225) is fixedly connected to a fan (226), the top of the feed box (102) is fixedly connected to a second baffle plate (227), and the baffle plate 2 (227) is rotatably penetrated by a third shaft (228).
6. The pistachio tumbling drying device according to claim 5, characterized in that: The transmission assembly 1 (23) includes two bevel gears (231) fixedly connected to the outer wall of the rotating shaft 3 (228) and the outer wall of the rotating shaft 2 (225), the two bevel gears (231) are meshed with each other, the outer walls of the rotating shaft 1 (211) and the rotating shaft 3 (228) are both fixedly connected with a pulley 1 (232), a belt 1 (233) is sleeved between the two pulleys 1 (232), and the bottom of the feed box (102) is connected with a discharge port 1 (234), and the discharge port 1 (234) is connected to the storage box (101).
7. The pistachio tumbling drying device according to claim 6, characterized in that: Two trapezoidal slide grooves (235) are provided on the front inner wall of the feed box (102), and a sealing plate (236) is slidably connected to the side where the two trapezoidal slide grooves (235) are close to each other. The sorting mechanism (3) includes a sorting component (31) and a second transmission component (32). The sorting component (31) includes a reciprocating screw rod (311) rotatably connected between the left inner wall and the right inner wall of the storage box (101), and the right side of the reciprocating screw rod (311) rotates and extends outside the storage box (101).
8. The pistachio tumbling drying device according to claim 7, characterized in that: A push plate (312) is rotatably connected to the outer wall of the reciprocating screw rod (311), a sliding rod three (313) is fixedly connected between the left inner wall and the right inner wall of the storage box (101), and the sliding rod three (313) slides through the push plate (312), and the transmission component two (32) includes a pulley two (321) fixedly connected to the right extension part of the reciprocating screw rod (311) and the right side of the rotating shaft three (228), and a belt two (322) is sleeved between the two pulleys two (321), and a discharge port two (323) is opened on the left side of the feed box (102).