A kind of kiln pre-built platform

By designing the bottom steel cushion layer and top spacing components of the kiln pre-machining platform, the problems of high production costs and unclear adjustment methods of soft cushion layers when building a low-capacity kiln are solved, and the effect of reducing manufacturing costs and improving building efficiency is achieved.

CN222733336UActive Publication Date: 2025-04-08HUZHOU CHANGYI REFRACTORY MATERIAL
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Patent Information

Application Number
CN202421488702.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When building a low-capacity kiln, the existing technology adopts the double-layer I-shaped steel welding method, resulting in high production costs and unclear adjustment methods of soft cushion layers.

Method used

A pre-masoned kiln platform was designed, including a bottom steel cushion and top spacing assembly. The bottom steel cushion allows for quick fit and evacuation through moving grooves and isolation blocks, and the top spacing assembly ensures even welding installation by embedding sliders and positioning screws.

Benefits of technology

It reduces the kiln manufacturing cost, improves the convenience of building efficiency and flatness adjustment, and avoids the need to use too much top I-shaped steel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kiln pre-built platform, including a bottom steel cushion layer, the bottom steel cushion layer includes a bottom I-shaped steel, two symmetrical moving grooves are opened on the top of the bottom I-shaped steel, the number of the bottom I-shaped steel is set to be multiple, the surface of the bottom I-shaped steel is opened with a positioning hole, the inner wall of the positioning hole is threadedly connected with an anchor screw, the surface of the bottom I-shaped steel is movably connected with an isolation block, the number of the isolation blocks is set to be multiple, and the surface of the isolation block is polished and smooth. The utility model relates to the technical field of masonry platforms. The kiln pre-built platform, by using the setting of the bottom steel cushion layer, can be conveniently and quickly fitted with the bottom I-shaped steel through the isolation block and the manual plate. When building a low-capacity kiln, two separated bottom I-shaped steels can be quickly isolated and restricted. In addition, after use, the staff can quickly slide and evacuate it from the other end of the bottom I-shaped steel.
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Description

Technical Field

[0001] The utility model relates to the technical field of masonry platforms, in particular to a kiln pre-masonry platform. Background Art

[0002] A kiln refers to a furnace used for firing ceramic objects. The patent with announcement number CN211143683U discloses a pre-built platform for a kiln, including a first steel cushion layer, a second steel cushion layer and fasteners. The first steel cushion layer and the second steel cushion layer both include multiple steel sections, and the top surfaces of the steel sections constituting the first steel cushion layer jointly form a support surface for supporting the second steel cushion layer; a cushion layer is also provided between the first steel cushion layer and the second steel cushion layer, and the cushion layer is used for leveling the top surface of the second steel cushion layer: so that the top surfaces of the steel sections constituting the second steel cushion layer are located on the same horizontal plane. The structural design of the platform can achieve: users can assemble the platform by themselves after purchasing the corresponding profiles, so that the assembly of the platform is not limited to the production and transportation of the steel platform manufacturer. At the same time, its structural design facilitates the adjustment of flatness, and can reduce the platform assembly cost compared to the flat plate splicing steel platform.

[0003] The above patent uses double-layer I-beams to increase the strength of the kiln platform and facilitate transportation and installation. In actual operation, the weight of the actual kilns put into production varies. When building a low-capacity kiln, the production cost will be greatly increased according to the arrangement and welding method of the double-layer I-beams that fit each other. In addition, the above patent uses a soft cushion layer placed between the two layers of I-beams, but the two layers of I-beams are fixedly connected by welding, and the soft cushion layer is clamped and embedded between the two layers of I-beams, and the adjustment method of the soft cushion layer cannot be clearly reflected. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a kiln pre-building platform, which solves the problem that when building a low-capacity kiln, the production cost will be greatly increased according to the arrangement and welding method of double-layer I-beams that fit each other. In addition, the above-mentioned patent uses a soft cushion layer to be placed between the two layers of I-beams, but the two layers of I-beams are fixedly connected by welding, and the adjustment method of the soft cushion layer cannot be clearly reflected.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a kiln pre-built platform, including a bottom steel pad, the bottom steel pad includes a bottom I-shaped steel, the top of the bottom I-shaped steel is provided with two symmetrical movable grooves, the number of the bottom I-shaped steels is set to multiple, the surface of the bottom I-shaped steel is provided with positioning holes, the inner wall of the positioning hole is threadedly connected with an anchor screw, the surface of the bottom I-shaped steel is movably connected with an isolation block, the number of the isolation blocks is set to multiple, the surface of the isolation block is polished smooth, the bottom of the isolation block is fixedly connected with a manual plate, the top of the bottom steel pad is movably connected with multiple top spacing components, and the surface of the top spacing component is fixedly connected with the top steel pad.

[0006] Preferably, the top spacing component comprises an embedded sliding block movably connected to the surface of the bottom steel cushion layer, and a support plate is fixedly connected to the top of the embedded sliding block.

[0007] Preferably, a positioning screw is passed through the middle of the support plate, and the surface of the positioning screw is chrome-plated for rust prevention.

[0008] Preferably, a contact plate is fixedly connected to the top of the support plate, and limiting plates are fixedly connected to both sides of the surface of the contact plate.

[0009] Preferably, the top steel cushion layer includes top I-shaped steels, and the number of the top I-shaped steels is set to be multiple.

[0010] Preferably, a gasket is movably connected to the bottom of the top I-beam, and the gasket is made of steel.

[0011] Beneficial Effects

[0012] The utility model provides a kiln pre-built platform. Compared with the prior art, it has the following beneficial effects:

[0013] (1) The pre-built platform of the kiln includes a bottom steel cushion layer, a bottom I-shaped steel, and two symmetrical movable grooves are opened on the top of the bottom I-shaped steel. The number of the bottom I-shaped steels is set to be multiple, and a positioning hole is opened on the surface of the bottom I-shaped steel. The inner wall of the positioning hole is threadedly connected with an anchor screw. The surface of the bottom I-shaped steel is movably connected with an isolation block. The number of the isolation blocks is set to be multiple, and the surface of the isolation block is polished and smooth. The bottom of the isolation block is fixedly connected with a manual plate. By utilizing the setting of the bottom steel cushion layer, the isolation block and the manual plate can be conveniently and quickly fitted with the bottom I-shaped steel. When building a low-capacity kiln, the two separated bottom I-shaped steels can be quickly isolated and restricted. In addition, after use, the staff can quickly slide and evacuate the bottom I-shaped steel from the other end. The setting of the movable groove facilitates the smooth sliding of the top spacing component, which is easy to use.

[0014] (2) The kiln pre-built platform comprises an embedded sliding block movably connected to the surface of the bottom steel cushion layer through a top spacing component, a support plate is fixedly connected to the top of the embedded sliding block, a positioning screw is passed through the middle of the support plate, the surface of the positioning screw is chrome-plated for rust prevention, a contact plate is fixedly connected to the top of the support plate, and both sides of the contact plate surface are fixedly connected to limit plates, the top steel cushion layer comprises a top I-beam, the number of the top I-beams is set to be multiple, and a gasket is movably connected to the bottom of the top I-beam, and the material of the gasket is steel. By using the setting of the top spacing component, when building a low-capacity kiln, it can be ensured that the top steel cushion layer is evenly and symmetrically welded and installed on the bottom steel cushion The top of the layer avoids the use of too many top I-beams, reducing the manufacturing cost of the kiln, and the top spacing component is connected to the bottom steel cushion layer through a positioning screw, the connection method is reliable, and an embedded sliding block is used to slide with the bottom steel cushion layer, which is convenient for quick adjustment of the relative position. In addition, a limit plate is provided to limit the top I-beam so that it can quickly fit with the top spacing component, which is convenient for subsequent installation. By utilizing the setting of the top steel cushion layer, a gasket is provided at the bottom of the top I-beam. Since the gasket is a rigid material, the horizontality can be significantly adjusted and improved after welding. In addition, the overall mass of the kiln is large, and it can only be effectively supported if the entire mass is made of rigid materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of the bottom steel cushion structure of the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of the top spacing component structure of the utility model;

[0018] Figure 4 It is a cross-sectional view of the top steel cushion structure of the utility model;

[0019] Figure 5 For this utility model Figure 4 A partial enlarged view of point A in the middle.

[0020] In the figure: 1. Bottom steel cushion layer; 11. Bottom I-beam; 12. Positioning hole; 13. Anchor screw; 14. Isolation block; 15. Manual plate; 16. Moving groove; 2. Top spacing assembly; 21. Embedded sliding block; 22. Support plate; 23. Positioning screw; 24. Contact plate; 25. Limit plate; 3. Top steel cushion layer; 31. Top I-beam; 32. Gasket. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 , the utility model provides two technical solutions:

[0023] Embodiment 1, a kiln pre-built platform, including a bottom steel cushion layer 1, the bottom steel cushion layer 1 includes a bottom I-shaped steel 11, the bottom I-shaped steel 11 is evenly and equidistantly distributed through the isolation block 14 when installed, the top of the bottom I-shaped steel 11 is provided with two symmetrical moving grooves 16, the number of the bottom I-shaped steel 11 is set to be multiple, the surface of the bottom I-shaped steel 11 is provided with a positioning hole 12, the inner wall of the positioning hole 12 is threadedly connected with an anchor screw 13, the anchor screw 13 is a short-legged screw, the surface of the bottom I-shaped steel 11 is movably connected with an isolation block 14, the isolation block 14 is of various types and different widths, but when the same batch is installed, the isolation block 14 used has the same size and model, and the isolation block 1 The number of 4 is set to be multiple, the surface of the isolation block 14 is polished and smooth, the bottom of the isolation block 14 is fixedly connected with a manual plate 15, the top of the bottom steel cushion layer 1 is movably connected with multiple top spacing components 2, and the surface of the top spacing component 2 is fixedly connected with the top steel cushion layer 3. By utilizing the setting of the bottom steel cushion layer 1, the isolation block 14 and the manual plate 15 can be conveniently and quickly fitted with the bottom I-beam 11. When building a low-capacity kiln, the two separated bottom I-beams 11 can be quickly isolated and restricted. In addition, after use, the staff can quickly slide and evacuate the bottom I-beam 11 from the other end. Through the setting of the movable groove 16, the top spacing component 2 slides smoothly and is easy to use.

[0024] Embodiment 2, which is mainly different from Embodiment 1, is a pre-built platform for a kiln, wherein the top spacing components 2 are arranged at equal intervals, and the limiting plates 25 are perpendicular to the bottom I-shaped steel 11, which can ensure that the top I-shaped steel 31 and the bottom I-shaped steel 11 remain perpendicular to each other, the top spacing component 2 includes an embedded sliding block 21 movably connected to the surface of the bottom steel cushion 1, the embedded sliding block 21 is slidably connected to the inner wall of the movable groove 16, the top of the embedded sliding block 21 is fixedly connected with a support plate 22, a positioning screw 23 runs through the middle of the support plate 22, the surface of the positioning screw 23 is chrome-plated for rust prevention, the top of the support plate 22 is fixedly connected with a contact plate 24, and both sides of the surface of the contact plate 24 are fixedly connected with the limiting plates 25, the top steel cushion 3 includes a top I-shaped steel 31, the number of the top I-shaped steel 31 is set to multiple, the bottom of the top I-shaped steel 31 is movably connected with a gasket 32, the material of the gasket 32 ​​is steel, and the number of the gasket 32 ​​is It can be adjusted at any time, and the thickness of the gasket 32 ​​is much smaller than the limiting plate 25. By utilizing the setting of the top spacing component 2, when building a low-capacity kiln, it can be ensured that the top steel cushion layer 3 is evenly and symmetrically welded and installed on the top of the bottom steel cushion layer 1, avoiding the use of too many top I-shaped steels 31, reducing the manufacturing cost of the kiln, and the top spacing component 2 is connected to the bottom steel cushion layer 1 through the positioning screw 23, the connection method is reliable, and the embedded sliding block 21 is used to slide and connect with the bottom steel cushion layer 1, which is convenient for rapid adjustment of the relative position. In addition, a limiting plate 25 is provided to limit the top I-shaped steel 31 so that it can quickly fit with the top spacing component 2, which is convenient for subsequent installation. By utilizing the setting of the top steel cushion layer 3, a gasket 32 ​​is provided at the bottom of the top I-shaped steel 31. Since the gasket 32 ​​is a rigid material, the horizontality can be significantly adjusted and improved after welding. In addition, the overall mass of the kiln is relatively large, and it can only be effectively supported if the entire mass is made of rigid materials.

[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0026] When building a low-capacity kiln, place the bottom I-shaped steel 11 on the concrete level, place several isolation blocks 14 and manual plates 15 between two bottom I-shaped steels 11, and then install the anchor screws 13. Install the anchor screws 13 row by row in the order from front to back, and then slide the isolation blocks 14 and manual plates 15 to the rear of the installation of the anchor screws 13 until the installation of the last row of anchor screws 13 is completed, and then slide the embedded sliding blocks 21 on the surface of the moving groove 16. After determining the number of embedded sliding blocks 21 on the surface of the bottom I-shaped steel 11, directly rotate the positioning screw 23 to align the positioning screw 23 with the bottom. The top of the I-beam 11 is fixedly connected, and then the bottom of the top spacing component 2 is fixedly connected to the top of the bottom steel cushion layer 1 by welding, and then the top I-beam 31 is placed on the top of the contact plate 24, the position of the top I-beam 31 is adjusted, and the gasket 32 ​​is placed according to the actual horizontal state (to ensure that the top I-beam 31 is in a horizontal state after placement). After the gasket 32 ​​is placed, the contact plate 24 is connected to the gasket 32 ​​by welding, and then the top I-beam 31 and the gasket 32 ​​are welded. When the gasket 32 ​​is not placed, the top I-beam 31 and the top spacing component 2 are directly welded, and the platform is built.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A kiln pre-built platform, comprising a bottom steel cushion layer (1), characterized in that: The bottom steel cushion layer (1) comprises a bottom I-shaped steel (11), the top of the bottom I-shaped steel (11) is provided with two symmetrical moving grooves (16), the number of the bottom I-shaped steel (11) is set to be multiple, the surface of the bottom I-shaped steel (11) is provided with a positioning hole (12), the inner wall of the positioning hole (12) is threadedly connected with an anchor screw (13), the surface of the bottom I-shaped steel (11) is movably connected with an isolation block (14), the number of the isolation blocks (14) is set to be multiple, the surface of the isolation block (14) is polished smooth, the bottom of the isolation block (14) is fixedly connected with a manual plate (15), the top of the bottom steel cushion layer (1) is movably connected with multiple top spacing components (2), and the surface of the top spacing component (2) is fixedly connected with the top steel cushion layer (3).

2. A kiln pre-built platform according to claim 1, characterized in that: The top spacing component (2) comprises an embedded sliding block (21) movably connected to the surface of the bottom steel cushion layer (1), and a support plate (22) is fixedly connected to the top of the embedded sliding block (21).

3. The kiln pre-built platform according to claim 2, characterized in that: A positioning screw (23) passes through the middle of the support plate (22), and the surface of the positioning screw (23) is chrome-plated for rust prevention.

4. The kiln pre-built platform according to claim 2, characterized in that: A contact plate (24) is fixedly connected to the top of the support plate (22), and limiting plates (25) are fixedly connected to both sides of the surface of the contact plate (24).

5. The kiln pre-built platform according to claim 1, characterized in that: The top steel cushion layer (3) comprises a top I-shaped steel (31), and the number of the top I-shaped steel (31) is set to be multiple.

6. The kiln pre-built platform according to claim 5, characterized in that: A gasket (32) is movably connected to the bottom of the top I-shaped steel (31), and the gasket (32) is made of steel.

Citation Information

Patent Citations

  • Kiln pre-masonry platform

    CN211143683U