A digital wire diameter measuring instrument based on photoelectric encoder
By designing a digital wire diameter measuring instrument based on photoelectric encoder, using components such as measuring claws and guide sliders, the problem of construction workers need to cut off power and climb high when measuring wire diameters, and the wire diameter is safe and precisely measured in live state.
Patent Information
- Application Number
- CN202421628051.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In the prior art, construction personnel need to cut off power and climb high when measuring the wire diameter, which has a large workload, low efficiency, and high safety risks.
A digital wire diameter measuring instrument based on an optoelectronic encoder was designed. The wire diameter was measured by using the mutual cooperation between the measuring claws, guide sliders, fastening devices, control components, display panels, photoelectric encoders, encoder draw ropes and guide components.
It realizes that when the line is live, the construction personnel measure the line diameter of the line on the ground, which improves the work safety of the construction personnel. The overall size of the device is small and light in weight, and the measurement accuracy can reach 0.02mm.
Smart Images

Figure CN222733571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire diameter measuring instruments, in particular to a digital wire diameter measuring instrument based on a photoelectric encoder. Background Art
[0002] During the inspection and maintenance of power transmission and distribution lines, construction workers need to understand the wire diameter specifications of the conductors, especially for insulation coating, installation of hardware, connection of flow lines and other operations, which require knowing the precise wire diameter value. The wire diameter measuring instrument is a tool for measuring the wire diameter of the conductor.
[0003] At present, the conventional method is for construction workers to climb up the pole tower and use a vernier caliper to measure the outer diameter of the conductor. Most of the high-altitude work is done during power outages, which is labor-intensive and inefficient, affecting normal power supply and posing a high safety risk to construction workers. Utility Model Content
[0004] The purpose of the utility model is to provide a digital wire diameter measuring instrument based on a photoelectric encoder to solve the existing problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a digital wire diameter measuring instrument based on a photoelectric encoder, comprising a mounting shell, a guide assembly is arranged at the top of one end of the interior of the mounting shell, a measuring claw is slidably connected to the outer side of the guide assembly, a photoelectric encoder is arranged at the top of one side of the interior of the mounting shell, an encoder pull rope connected to the measuring claw is arranged on one side of the photoelectric encoder, a guide slide is arranged on one side of the inner side of the mounting shell, a display panel is arranged in the middle of one side of the mounting shell, and a control assembly is arranged at the bottom of one side of the mounting shell.
[0006] Preferably, the guide assembly includes a guide rail and a slider, a guide rail is arranged at the top of one end inside the mounting shell, and a slider matching the guide rail is arranged at the top of one end of the measuring claw for guiding the measuring claw so that the measuring claw can move along the slide rail through the slider.
[0007] Preferably, the control component includes a reset key and a switch key, and the reset key and the switch key are respectively provided at both ends of the bottom of one side of the mounting shell. The device can be started by the switch key, and the data can be cleared by the reset key.
[0008] Preferably, three groups of through holes are opened on the inner side of the measuring jaws, which can reduce the weight of the measuring jaws and reduce the overall weight of the device.
[0009] Preferably, a fastening device is provided at the bottom of the mounting shell, and the device can be fixed on the insulating rod by the fastening device.
[0010] Preferably, the shape of the guide slide plate close to the measuring claw is arc-shaped, which can guide the wire so that it can be smoothly inserted into the inner side of the measuring claw.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the digital wire diameter measuring instrument based on photoelectric encoder uses a pull-rope photoelectric encoder as a displacement measuring device through the mutual cooperation between measuring claws, guide slides, fastening devices, control components, display panels, photoelectric encoders, encoder pull ropes and guide components. The wire diameter can be measured by measuring the displacement distance of the measuring claws. When the line is energized, the operator can measure the wire diameter of the line on the ground, which will not only not affect the normal power supply, but also improve the work safety of the construction workers. In addition, the overall size of the device is small, the weight is light, and the measurement accuracy can reach 0.02mm. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional diagram of the utility model;
[0013] Figure 2 It is the internal structure diagram of the utility model;
[0014] Figure 3 It is the first front view of the utility model;
[0015] Figure 4 It is the second front view of the utility model.
[0016] In the figure: 1. Mounting shell; 2. Measuring claws; 3. Guide slide plate; 4. Fastening device; 5. Control assembly; 6. Display panel; 7. Photoelectric encoder; 8. Encoder pull rope; 9. Guide assembly. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4The embodiment provided by the utility model is a digital wire diameter measuring instrument based on a photoelectric encoder, comprising a mounting shell 1, a guide assembly 9 is arranged on the top of one end of the mounting shell 1, a measuring claw 2 is slidably connected to the outer side of the guide assembly 9, the guide assembly 9 comprises a guide rail and a slider, a guide rail is arranged on the top of one end of the mounting shell 1, a slider matching the guide rail is arranged on the top of one end of the measuring claw 2, which is used to guide the measuring claw 2 so that the measuring claw 2 can move along the slide rail through the slider, three groups of through holes are provided on the inner side of the measuring claw 2, which can reduce the weight of the measuring claw 2 and the overall weight of the device, a photoelectric encoder 7 is arranged on the top of one side of the mounting shell 1, an encoder pull rope 8 connected to the measuring claw 2 is arranged on one side of the photoelectric encoder 7, a pull rope photoelectric encoder is used as a displacement measuring device, the photoelectric encoder outputs two orthogonal pulses to the counting display and control unit, counts the pulses in real time, and converts the displacement of the measuring claw 2;
[0019] A guide slide 3 is provided on one side of the inner side of the mounting shell 1. The shape of the guide slide 3 close to the measuring claw 2 is arc-shaped, which can guide the wire so that it can be smoothly inserted into the inner side of the measuring claw 2. A display panel 6 is provided in the middle of one side of the mounting shell 1. A control component 5 is provided at the bottom of one side of the mounting shell 1. The control component 5 includes a reset button and a switch button. The reset button and the switch button are respectively provided at both ends of the bottom of one side of the mounting shell 1. The device can be started by the switch button, and the data can be cleared by the reset button. A fastening device 4 is provided at the bottom of the mounting shell 1, and the device can be fixed on the insulating rod by the fastening device 4.
[0020] Working principle: Before using the device, the device can be installed on the head of the insulating rod through the fastening device 4, and then the power button is pressed to turn on the device, and the device is raised above the wire through the insulating rod (such as Figure 3 ), place the insulating rod against the wire, and then pull the insulating rod downward to fully engage the wire in the device (as shown in the figure). Figure 4 As shown), at this time, the wire can push the measuring claw 2 to move horizontally. When the wire is completely inside the measuring claw, the measuring claw 2 can be used to work the encoder pull rope 8, and then the wire diameter can be measured by the photoelectric encoder 7 according to the moving distance of the measuring claw 2. The measured wire diameter will be displayed on the display panel 6. After the measurement is completed, the device is lifted vertically, and the measured wire diameter can be checked after the device is removed.
[0021] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0022] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A digital wire diameter measuring instrument based on a photoelectric encoder, comprising a mounting housing (1), characterized in that: A guide assembly (9) is arranged at the top of one end of the interior of the installation shell (1), a measuring claw (2) is slidably connected to the outer side of the guide assembly (9), a photoelectric encoder (7) is arranged at the top of one side of the interior of the installation shell (1), an encoder pull rope (8) connected to the measuring claw (2) is arranged on one side of the photoelectric encoder (7), a guide slide plate (3) is arranged on one side of the interior of the installation shell (1), a display panel (6) is arranged in the middle of one side of the installation shell (1), and a control assembly (5) is arranged at the bottom of one side of the installation shell (1).
2. A digital wire diameter measuring instrument based on a photoelectric encoder according to claim 1, characterized in that: The guide assembly (9) comprises a guide rail and a slide block. The top of one end of the interior of the mounting shell (1) is provided with a guide rail, and the top of one end of the measuring claw (2) is provided with a slide block matched with the guide rail.
3. The digital wire diameter measuring instrument based on photoelectric encoder according to claim 1, characterized in that: The control component (5) comprises a reset key and a switch key, and the reset key and the switch key are respectively arranged at two ends of the bottom of one side of the installation shell (1).
4. The digital wire diameter measuring instrument based on photoelectric encoder according to claim 1, characterized in that: Three groups of through holes are provided on the inner side of the measuring claw (2).
5. The digital wire diameter measuring instrument based on photoelectric encoder according to claim 1, characterized in that: A fastening device (4) is provided at the bottom of the installation shell (1).
6. A digital wire diameter measuring instrument based on a photoelectric encoder according to claim 1, characterized in that: The shape of the guide slide plate (3) close to the measuring claw (2) is arc-shaped.