A quality inspection device for ceramic tile production
By designing a ceramic tile quality detection device with a servo motor and a rotating disk, the problem of inefficient ceramic tile detection in the prior art is solved, and efficient quality detection and automatic removal of ceramic tile is realized.
Patent Information
- Application Number
- CN202421095842.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing quality testing device for ceramic tiles production needs to be carried out at the same location when detecting and removing ceramic tiles, resulting in inefficient inspection and taking a lot of time.
A quality detection device including a servo motor, a rotating disc, a mass detection box and a pressure sensor is designed. The servo motor drives the rotating disc and a mass detection box to rotate, realizing the quality detection and automatic removal of ceramic tiles.
The efficiency of ceramic tile quality inspection is improved, allowing the inspection of ceramic tile to be quickly removed without affecting the detection of the next ceramic tile, increasing the working efficiency.
Smart Images

Figure CN222734005U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic tile quality detection, in particular to a quality detection device used for ceramic tile production. Background Art
[0002] Ceramic tiles are a type of roofing building material, usually rectangular in shape, with a variety of tile shapes and colors. Flat tiles are one type of ceramic tile. The production of this type of ceramic tile is the same as other ceramic products, and requires processes such as molding, sintering, and glazing. During this period, some defects may appear in the ceramic tiles due to various reasons. Ceramic tiles have high hardness requirements, and they are prone to cracking if the hardness is low. Therefore, the hardness of ceramic tiles needs to be tested.
[0003] In the related art, a Chinese patent with announcement number CN218470346U can be referred to, which specifically discloses a quality inspection device for ceramic tile production. When the quality inspection device for ceramic tile production is used, the ceramic tile is placed on the fragment collection mechanism, the controller controls the electric telescopic rod to start, and the electric telescopic rod drives the movable block to move downward after starting. After the bottom end of the movable block contacts the ceramic tile, the sound control mechanism is sleeved on the support seat, and the movable block squeezes the ceramic tile at the same time. The pressure sensor detects the squeezing strength between the movable block and the ceramic tile. After the ceramic tile breaks, the sound control mechanism detects the sound of the ceramic tile breaking. The controller controls the electric telescopic rod to stop driving the movable block to move downward, and controls the electric telescopic rod to drive the movable block to move upward and reset. The pressure detected by the pressure sensor is displayed on the controller, and the broken ceramic tile fragments fall on the fragment collection mechanism. The fragment collection mechanism is removed, and the fragments are processed. The broken ceramic tile fragments are collected by the fragment collection mechanism, which is convenient for processing the broken ceramic tile fragments.
[0004] The applicant discovered that there were deficiencies in the use of the above-mentioned quality inspection device for ceramic tile production: the above-mentioned structure inspected the quality of the ceramic tile and took it out at the same position. If the next ceramic tile needed to be quality inspected, the inspected ceramic tile had to be taken out before the next ceramic tile could be quality inspected, which took a lot of time and reduced work efficiency.
[0005] In view of this, the present technical solution proposes a quality inspection device for ceramic tile production, so as to better solve the above-mentioned problems. Utility Model Content
[0006] The purpose of the utility model is to provide a quality detection device for ceramic tile production in order to solve the above-mentioned problems.
[0007] The technical solution adopted by the utility model is as follows: a quality inspection device for ceramic tile production, comprising a base, a fixed disk is installed on the top of the base through a support column, and a servo motor is fixedly connected to the center position of the bottom of the fixed disk, the output end of the servo motor is rotatably connected to the inside of the fixed disk, and a rotating disk is fixedly connected to the output end of the servo motor, a placement groove is opened inside the rotating disk, and a quality inspection box is plugged into the inside of the placement groove;
[0008] A fixing frame is fixedly connected to the top of the base, and a controller is arranged on the right side of the fixing frame, a hydraulic cylinder is connected through the upper part of the interior of the fixing frame, and a mounting plate is fixedly connected to the protruding end of the hydraulic cylinder, a limiting column is movably inserted inside the mounting plate, and a quality detection plate is fixedly connected to the bottom end of the limiting column, and a pressure sensor is arranged in the middle of the quality detection plate and the mounting plate.
[0009] In a preferred embodiment, legs are fixedly connected to the bottom of the base, and universal wheels can be provided at the bottom of the legs.
[0010] In a preferred embodiment, rolling balls are arranged in a ring between the fixed disk and the rotating disk, and the number of the balls is no less than six.
[0011] In a preferred embodiment, the placement groove is distributed in a ring shape inside the ball, and the height of the quality detection box is greater than the depth of the placement groove.
[0012] In a preferred embodiment, the fixing frame is a U-shaped structure, and the fixing plate and the balls are located on the inner side of the fixing frame.
[0013] In a preferred embodiment, through holes matching the limiting posts are formed around the interior of the mounting plate, and the limiting posts are inserted into the through holes.
[0014] In a preferred embodiment, both sides of the mounting plate are fixedly connected to limit rods, and the limit rods are movably inserted into limit sliding grooves provided at relative positions of the inner side walls of the fixing frame.
[0015] To sum up, due to the adoption of the above-mentioned technical scheme, the beneficial effects of the utility model are: it is convenient to better carry out quality inspection of multiple ceramic tiles during rotation, it is convenient to take out the ceramic tiles that have completed the inspection in time and it is not easy to affect the quality inspection of the next ceramic tile, thereby increasing work efficiency.
[0016] 1. In the utility model, the rotating disk is driven to rotate by the output end of the servo motor. At this time, the rotating disk drives the quality inspection box inserted in the placement slot to rotate to the position required for inspection. At the same time, the ball can limit and guide the rotating disk, thereby increasing the stability of the rotating disk when in use.
[0017] 2. In the utility model, the controller controls the hydraulic cylinder to drive the installation plate and the quality inspection plate to move downward, so that the quality inspection plate can squeeze the ceramic tiles inside the quality inspection box. At this time, the pressure sensor can perform quality inspection on the ceramic tiles inside the quality inspection box, and the detected pressure is displayed on the controller. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure of the middle A area;
[0020] Figure 3 For this utility model Figure 1 A schematic diagram of the structure of the middle B region;
[0021] Figure 4 This is a schematic diagram of the installation structure of the installation disk and the quality inspection disk of the utility model.
[0022] Markings in the figure: 1-base; 2-leg; 3-support column; 4-fixed plate; 5-servo motor; 6-rotating plate; 7-ball; 8-placement slot; 9-quality inspection box; 10-fixed frame; 11-controller; 12-hydraulic cylinder; 13-mounting plate; 14-limiting column; 15-quality inspection plate; 16-pressure sensor; 17-limiting rod; 18-limiting slide groove. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The following will be combined Figure 1-Figure 4 A quality inspection device for ceramic tile production according to an embodiment of the utility model is described in detail.
[0025] refer to Figure 1-2As shown, a quality inspection device for ceramic tile production includes a base 1, the bottom of the base 1 is fixedly connected with legs 2, and universal wheels can be set at the bottom of the legs 2, the top of the base 1 is equipped with a fixed disk 4 through a support column 3, and the bottom center position of the fixed disk 4 is fixedly connected with a servo motor 5, the output end of the servo motor 5 is rotatably connected to the inside of the fixed disk 4, and the output end of the servo motor 5 is fixedly connected to a rotating disk 6, a ball 7 is annularly arranged between the fixed disk 4 and the rotating disk 6, and the ball 7 is not less than six, and a placement groove 8 is opened inside the rotating disk 6, and the placement groove 8 is annularly distributed inside the ball 7, and a quality inspection box 9 is inserted into the placement groove 8, and the height of the quality inspection box 9 is greater than the depth of the placement groove 8.
[0026] The rotating disk 6 is driven to rotate by the output end of the servo motor 5. At this time, the rotating disk 6 drives the quality inspection box 9 inserted in the placement slot 8 to rotate to the position required for inspection. At the same time, the ball 7 can limit and guide the rotating disk 6, thereby increasing the stability of the rotating disk 6 when in use.
[0027] refer to Figure 1 , 3 As shown in Figure 4, a fixing frame 10 is fixedly connected to the top of the base 1, and the fixing frame 10 is a U-shaped structure. The fixing plate 4 and the ball 7 are located on the inner side of the fixing frame 10. A controller 11 is arranged on the right side of the fixing frame 10. A hydraulic cylinder 12 is connected through the upper part of the interior of the fixing frame 10, and a mounting plate 13 is fixedly connected to the protruding end of the hydraulic cylinder 12. A limiting column 14 is movably inserted into the interior of the mounting plate 13. Through holes matching the limiting column 14 are provided around the interior of the mounting plate 13, and the limiting column 14 is inserted into the through holes. A quality detection plate 15 is fixedly connected to the bottom end of the limiting column 14, and a pressure sensor 16 is arranged between the quality detection plate 15 and the mounting plate 13.
[0028] The hydraulic cylinder 12 is controlled by the controller 11 to drive the mounting plate 13 and the quality inspection plate 15 to move downward, so that the quality inspection plate 15 can squeeze the ceramic tiles inside the quality inspection box 9. At this time, the pressure sensor 16 can perform quality inspection on the ceramic tiles inside the quality inspection box 9, and the detected pressure is displayed on the controller 11.
[0029] refer to Figure 1 and 3 As shown, both sides of the mounting plate 13 are fixedly connected with limiting rods 17 , and the limiting rods 17 are movably inserted into limiting sliding grooves 18 provided at corresponding positions of the inner side walls of the fixing frame 10 .
[0030] The cooperation between the limiting rod 17 and the limiting slide groove 18 can limit and guide the mounting plate 13, thereby increasing the stability of the mounting plate 13 when in use.
[0031] The advantages of this application are: it is convenient to better carry out quality inspection of multiple ceramic tiles during rotation, it is convenient to take out the ceramic tiles that have completed the inspection in time and it is not easy to affect the quality inspection of the next ceramic tile, thereby increasing work efficiency.
[0032] Working principle: When conducting quality inspection on ceramic tiles, first place the ceramic tiles in turn inside the quality inspection box 9, and drive the rotating disk 6 to rotate through the output end of the servo motor 5. At this time, the rotating disk 6 drives the quality inspection box 9 inserted in the placement slot 8 to rotate to the position directly below the quality inspection disk 15. At the same time, the ball 7 can limit and guide the rotating disk 6, thereby increasing the stability of the rotating disk 6 when in use.
[0033] The hydraulic cylinder 12 is controlled by the controller 11 to drive the mounting plate 13 and the quality inspection plate 15 to move downward, so that the quality inspection plate 15 can squeeze the ceramic tiles inside the quality inspection box 9. At this time, the pressure sensor 16 can perform quality inspection on the ceramic tiles inside the quality inspection box 9, and the detected pressure is displayed on the controller 11.
[0034] The call continuously controls the servo motor 5 to drive the rotating disk 6 to rotate, so that the quality inspection boxes 9 at different positions can be moved to the bottom of the quality inspection disk 15, and the ceramic tiles that have been inspected can be taken out in time without affecting the quality inspection of the next ceramic tile, thereby increasing work efficiency.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quality inspection device for ceramic tile production, comprising a base (1), characterized in that: A fixed disk (4) is installed on the top of the base (1) via a support column (3), and a servo motor (5) is fixedly connected to the center position of the bottom of the fixed disk (4), the output end of the servo motor (5) is rotatably connected to the inside of the fixed disk (4), and a rotating disk (6) is fixedly connected to the output end of the servo motor (5), a placement groove (8) is provided inside the rotating disk (6), and a quality inspection box (9) is inserted into the placement groove (8); A fixing frame (10) is fixedly connected to the top of the base (1), and a controller (11) is arranged on the right side of the fixing frame (10); a hydraulic cylinder (12) is connected through the upper part of the interior of the fixing frame (10), and a mounting plate (13) is fixedly connected to the protruding end of the hydraulic cylinder (12); a limiting column (14) is movably inserted into the interior of the mounting plate (13), and a quality detection plate (15) is fixedly connected to the bottom end of the limiting column (14); a pressure sensor (16) is arranged in the middle of the quality detection plate (15) and the mounting plate (13).
2. A quality inspection device for ceramic tile production as claimed in claim 1, characterized in that: The bottom of the base (1) is fixedly connected with supporting legs (2) around its periphery, and universal wheels can be arranged at the bottom of the supporting legs (2).
3. A quality inspection device for ceramic tile production as claimed in claim 1, characterized in that: Rolling balls (7) are arranged in an annular shape between the fixed disk (4) and the rotating disk (6), and the number of the rolling balls (7) is not less than six.
4. A quality inspection device for ceramic tile production as claimed in claim 1, characterized in that: The placement groove (8) is distributed in an annular shape inside the ball (7), and the height of the quality detection box (9) is greater than the depth of the placement groove (8).
5. A quality inspection device for ceramic tile production as claimed in claim 1, characterized in that: The fixing frame (10) is a U-shaped structure, and the fixing plate (4) and the ball bearing (7) are located on the inner side of the fixing frame (10).
6. A quality inspection device for ceramic tile production as claimed in claim 1, characterized in that: The installation plate (13) is provided with through holes adapted to the limiting posts (14) on all sides thereof, and the limiting posts (14) are inserted into the through holes.
7. A quality inspection device for ceramic tile production as claimed in claim 1, characterized in that: Limit rods (17) are fixedly connected to both sides of the installation plate (13), and the limit rods (17) are movably inserted into limit sliding grooves (18) provided at relative positions of the inner side walls of the fixing frame (10).
Citation Information
Patent Citations
Quality detection device for ceramic tile production
CN218470346U