Multifunctional wire threading mechanism
By designing a multi-functional wire casing mechanism and combining with automated processes, the automated operation of wire inspection, casing and engraving is realized, which solves the inefficiency problem caused by single functions in the existing technology, and significantly improves the efficiency and productivity of wire processing.
Patent Information
- Application Number
- CN202421465270.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing sleeve-wiring machine has a single function and cannot perform wire inspection, sleeve-wiring and engraving operations at the same time, resulting in inefficient wire processing.
A multifunctional wire casing mechanism is designed, including a workbench, a detection device, a casing assembly and a carving device, which realizes wire detection, casing and carving operations through an automated process.
It realizes automation of wire processing, improves work efficiency, saves labor and time, and enhances the productivity of wire processing.
Smart Images

Figure CN222734737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire material processing equipment, in particular to a multifunctional wire material sleeve threading mechanism. Background Art
[0002] Wire casing is widely used in the circuits of computer power supplies, airplanes, automobiles, optical fiber cables, audio and video and other household appliances. Wire casing can effectively protect cables from wear and tear and extend the service life of the circuit. For wires with terminals installed at both ends, it is usually necessary to test before casing to check whether the wire is coated with rubber, whether the wire core is shrunk / exposed, whether the terminal covers the wire core, and other undesirable phenomena; after casing, it may be necessary to perform laser engraving and other operations on the casing according to customized requirements. Existing casing machines often have a single function and can only perform simple casing operations. The work efficiency of wire processing needs to be further improved and optimized. Utility Model Content
[0003] The main purpose of the utility model is to provide a multifunctional wire casing mechanism, which is intended to be able to simultaneously perform operations such as testing, casing, and engraving on the wire, thereby greatly improving the efficiency of wire processing.
[0004] In order to achieve the above-mentioned purpose, the utility model proposes a multifunctional wire threading tube mechanism, comprising:
[0005] A workbench, the workbench having a feeding end and a unloading end, the end surface of the workbench is provided with a conveying assembly, a jig is placed on the conveying assembly, a discharge portion for placing wires is provided on the jig, and the conveying assembly can transport the jig from the feeding end to the unloading end;
[0006] A detection device, the detection device is arranged on the workbench and located above the conveying component;
[0007] A sleeve inserting assembly, which is disposed on the workbench and comprises a sleeve disc, a sleeve inserting portion and a driving member, wherein the driving member can drive the sleeve inserting portion to reciprocate toward the fixture;
[0008] An engraving device, the engraving device is disposed on the workbench and located above the conveying assembly;
[0009] The detection device, the sleeve assembly and the engraving device are arranged in sequence from the feeding end to the unloading end.
[0010] In one embodiment of the utility model, the sleeve assembly further comprises a heat setting structure, which comprises an air inlet pipe, a heating element and an air outlet pipe which are connected in sequence, and the pipe opening of the air outlet pipe is aligned with the discharge part on the fixture.
[0011] In one embodiment of the utility model, the sleeve-threading portion is provided with a plurality of tensioning rollers, guide sleeves and connecting pieces, the material on the sleeve disk is pressed against the surface of the tensioning roller and extends into the guide sleeve, and the connecting piece is connected to the driving piece.
[0012] In an embodiment of the present invention, two material discharge grooves are parallelly opened on the fixture to form the material discharge part.
[0013] In one embodiment of the present invention, the workbench is provided with a mechanical arm and a waste tray at a position between the engraving device and the unloading end.
[0014] In one embodiment of the utility model, the workbench is provided with a receiving tray at the unloading end.
[0015] The technical solution of the utility model sequentially arranges a detection device, a sleeve threading assembly and an engraving device along the loading end and the unloading end of the workbench, so that the wire on the conveying assembly can be detected, sleeved, engraved and other operations can be performed in sequence, and the whole process can be automated, which greatly improves the work efficiency of wire processing and saves manpower and working time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a top view of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the casing assembly of the utility model;
[0020] Figure 4 for Figure 3 A partial enlarged view of the middle A;
[0021] Figure 5 This is a schematic diagram of the fixture structure of the utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the mechanical arm and waste tray of the utility model.
[0023] Description of Figure Numbers:
[0024] 1. Workbench; 11. Loading end; 12. Unloading end; 13. Robotic arm; 14. Waste tray; 15. Receiving tray; 2. Transport assembly; 3. Fixture; 31. Discharge trough; 4. Detection device; 5. Sleeve plate; 6. Sleeve insertion part; 61. Tensioning roller; 62. Guide sleeve; 63. Connecting part; 7. Driving part; 8. Engraving device; 9. Heat setting structure; 91. Inlet pipe; 92. Heating element; 93. Outlet pipe.
[0025] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0027] Reference Figures 1 to 5 The utility model proposes a multifunctional wire sleeve threading mechanism, including a workbench 1, a detection device 4, a sleeve threading assembly and an engraving device 8. The workbench 1 has a feeding end 11 and a discharging end 12. The end face of the workbench 1 is provided with a conveying assembly 2, on which a fixture 3 is placed. The fixture 3 is provided with a discharge portion for placing the wire, and the conveying assembly 2 can transport the fixture 3 from the feeding end 11 to the discharging end 12; the detection device 4 is arranged on the workbench 1 and is located above the conveying assembly 2; the sleeve threading assembly is arranged on the workbench 1, including a sleeve disc 5, a sleeve threading portion 6 and a driving member 7, and the driving member 7 can drive the sleeve threading portion 6 to reciprocate toward the fixture 3; the engraving device 8 is arranged on the workbench 1 and is located above the conveying assembly 2; the detection device 4, the sleeve threading assembly and the engraving device 8 are arranged in sequence from the feeding end 11 to the discharging end 12.
[0028] It can be understood that the conveying component 2 can be a gear rack structure, a conveyor pulley structure, etc. arranged on the workbench 1, which is used to convey the wire on the fixture 3 from the loading end 11 to the unloading end 12. In this process, the detection device 4, the sleeve threading component and the engraving device 8 successively perform operations such as detection, sleeve threading and engraving on the wire. The detection device 4 can be an infrared detector, a photoelectric tester, a CCD inspection instrument, etc. In this example, the detection device 4 is a CCD inspection instrument, which uses a CCD industrial camera instead of the human eye, and applies visible light object image acquisition and calculation to carry out real-time parameter detection of the wire. It can directly determine whether the wire is coated with rubber, whether the wire core is shrunk / exposed, whether the terminal covers the wire core, and other undesirable phenomena.
[0029] The sleeve insertion assembly is used to put a sleeve on the wire. The sleeve is rolled on the sleeve disc 5, and one end extends to the sleeve insertion part 6. The sleeve insertion part 6 is provided with a structure for fixing the sleeve mouth to facilitate the sleeve to be aligned with the wire. A cutting knife and other devices are also provided to facilitate the cutting operation after the sleeve is put on the wire. The sleeve insertion part 6 is connected to the driving member 7, and the driving member 7 can be an electric telescopic rod, a hydraulic telescopic rod and the like, which can drive the sleeve insertion part 6 to move back and forth toward the fixture 3 to insert the sleeve on the wire.
[0030] The engraving device 8 can engrave on the sleeve of the wire. In this example, the engraving device 8 is a laser engraving machine, which can improve the efficiency of engraving, make the surface of the engraved area smooth and round, quickly reduce the temperature of the engraved non-metallic material, and reduce the deformation and internal stress of the engraved object.
[0031] The detection device 4, the sleeve threading assembly and the engraving device 8 are arranged in sequence along the loading end 11 and the unloading end 12 of the workbench 1, which can perform operations such as detection, sleeve threading and engraving on the wire on the conveying assembly 2 in sequence, and the whole process is automated, which greatly improves the work efficiency of wire processing and saves manpower and working time.
[0032] Reference Figure 3 In one embodiment of the present application, the sleeve assembly also includes a heat setting structure 9, which includes an air inlet pipe 91, a heating element 92 and an air outlet pipe 93 that are connected in sequence, and the mouth of the air outlet pipe 93 is aligned with the discharge part on the fixture 3.
[0033] It is understandable that after the wire is sleeved, if the sleeve and the wire are not fixed, the sleeve and the wire may be relatively displaced during the subsequent processing steps and transportation, affecting the subsequent processing and reducing the yield rate. The heat setting structure 9 can be used to firmly fix the sleeve on the wire. The air inlet pipe 91 is used to connect to an external air pump or gas pipeline. When the gas passes through the heating element 92, it is heated to become a hot air flow, and then discharged from the air outlet pipe 93. The outlet of the air outlet pipe 93 is just aligned with the wire on the fixture 3 that has been sleeved. The material of the sleeve is a material that shrinks when heated. It will be deformed and shrunk when it is washed by hot air, and it will be tightly attached to the surface of the wire, that is, the fixation is completed, and there will be no risk of relative displacement between the wire and the sleeve.
[0034] Reference Figures 3 to 4 In one embodiment of the present application, the sleeve-threading portion 6 is provided with a plurality of tensioning rollers 61 , a guide sleeve 62 and a connecting member 63 . The material on the sleeve disk 5 is pressed against the surface of the tensioning roller 61 and extends into the guide sleeve 62 . The connecting member 63 is connected to the driving member 7 .
[0035] It can be understood that the tensioning roller 61 has multiple roots, which on the one hand play a guiding role for the sleeve, and on the other hand can prevent the sleeve from being entangled and knotted. After passing through the tensioning roller 61, the sleeve extends into the guide sleeve 62, so that the pipe mouth of the sleeve is fixed, and it is easier to put the sleeve on the wire. The connecting member 63 is connected to the driving member 7, so that the driving member 7 can drive the sleeve insertion part 6 to move to perform the sleeve insertion operation.
[0036] Reference Figure 5 In one embodiment of the present application, two discharge grooves 31 are parallelly opened on the fixture 3 to form a discharge part.
[0037] It can be understood that two discharge troughs 31 are provided, and two wires can be placed on one jig 3. Correspondingly, two guide sleeves 62 of the sleeve part 6 are also provided, and two components of the heat setting structure 9 are also provided. Two wires on one jig 3 can be processed at the same time, which greatly improves work efficiency and shortens working time.
[0038] Reference Figure 6 In one embodiment of the present application, a robot arm 13 and a waste tray 14 are provided on the workbench 1 between the engraving device 8 and the unloading end 12 .
[0039] It can be understood that the robot arm 13 and the waste tray 14 are used to remove and collect the unqualified wires detected by the detection device 4 for subsequent recycling or retesting. The robot arm 13 can be displaced within a certain range and is also provided with a structure for clamping the wires. The waste tray 14 is located near the edge of the workbench 1 and will not affect the operation of the conveying component 2.
[0040] Reference Figures 1 to 2 In one embodiment of the present application, the workbench 1 is provided with a receiving tray 15 at the unloading end 12 .
[0041] It can be understood that the receiving tray 15 forms an inclined surface structure, which mainly guides the processed wires to facilitate collection and other operations. The processed wires slide along the inclined surface of the receiving tray 15 to the lowest end, and a collection box, transport vehicle and other equipment can be set at the lowest end to facilitate collection, transportation and other operations of the processed wires.
[0042] The technical solution of the utility model can sequentially perform operations such as detection, sleeve insertion, and engraving on the wire on the conveying component 2 by arranging a detection device 4, a sleeve insertion component, and an engraving device 8 along the loading end 11 and the unloading end 12 of the workbench 1, and the whole process can be automated, which greatly improves the work efficiency of wire processing and saves manpower and working time.
[0043] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0044] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A multifunctional wire threading mechanism, characterized in that: include A workbench (1), the workbench (1) having a loading end (11) and a unloading end (12), the end surface of the workbench (1) being provided with a conveying assembly (2), a jig (3) being placed on the conveying assembly (2), the jig (3) being provided with a discharge portion for placing wire materials, the conveying assembly (2) being capable of conveying the jig (3) in a direction from the loading end (11) to the unloading end (12); A detection device (4), the detection device (4) being arranged on the workbench (1) and located above the conveying component (2); A sleeve inserting assembly, the sleeve inserting assembly being arranged on the workbench (1), comprising a sleeve disc (5), a sleeve inserting portion (6) and a driving member (7), wherein the driving member (7) can drive the sleeve inserting portion (6) to reciprocate toward the fixture (3); An engraving device (8), the engraving device (8) being arranged on the workbench (1) and located above the conveying component (2); The detection device (4), the sleeve threading assembly and the engraving device (8) are arranged in sequence from the feeding end (11) to the unloading end (12).
2. The multifunctional wire threading mechanism according to claim 1, characterized in that: The sleeve assembly also includes a heat setting structure (9), which includes an air inlet pipe (91), a heating element (92) and an air outlet pipe (93) which are connected in sequence, and the pipe mouth of the air outlet pipe (93) is aligned with the discharge part on the fixture (3).
3. The multifunctional wire threading mechanism according to claim 2, characterized in that: The sleeve-threading portion (6) is provided with a plurality of tensioning rollers (61), a guide sleeve (62) and a connecting piece (63); the material on the sleeve disc (5) is pressed against the surface of the tensioning roller (61) and extends into the guide sleeve (62); and the connecting piece (63) is connected to the driving piece (7).
4. The multifunctional wire threading mechanism according to claim 3, characterized in that: The jig (3) is provided with two discharge grooves (31) in parallel to form the discharge portion.
5. The multifunctional wire threading mechanism according to claim 4, characterized in that: The workbench (1) is provided with a mechanical arm (13) and a waste tray (14) at a position between the engraving device (8) and the unloading end (12).
6. The multifunctional wire threading mechanism according to any one of claims 1 to 5, characterized in that: The workbench (1) is provided with a receiving tray (15) at the unloading end (12).