A high-frequency transformer resistant to high temperatures

By designing the housing heat dissipation assembly and the blower assembly in the high-frequency transformer, the problem of insufficient heat dissipation of the transformer housing is solved and good high temperature resistance is achieved.

CN222734772UActive Publication Date: 2025-04-08YUANJIANG GOLDMOTOCRAFT ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420660569.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-08
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing high-frequency transformers cannot effectively dissipate the shell during use, resulting in an increase in temperature and poor high temperature resistance.

Method used

A high frequency transformer including a housing heat dissipation assembly and a blower assembly is designed. The housing heat dissipation assembly transports cooling water to the serpentine heat exchange coil through a water pump to perform effective heat exchange; the blowing assembly accelerates the flow of air around the heat dissipation fins through the blowing pipe on the annular tube, improving the heat dissipation performance.

Benefits of technology

It effectively solves the problem of insufficient heat dissipation of the transformer shell and significantly improves the high temperature resistance of the transformer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-frequency transformer resistant to high temperatures, and the utility model relates to the technical field of transformers. The high-frequency transformer resistant to high temperatures comprises a transformer body, which comprises a transformer shell; a shell heat dissipation assembly, which comprises a water storage tank fixedly mounted on the lower surface of the transformer shell, and serpentine heat exchange coils respectively coiled on the four inner side walls of the transformer shell for absorbing the heat emitted by the transformer shell, and two adjacent serpentine heat exchange coils are connected and arranged, and the shell heat dissipation assembly also comprises a water pump fixedly mounted on the bottom of the water storage tank. The utility model sets a shell heat dissipation assembly, so that during the actual use of the high-frequency transformer, the water pump can be started to transport the cooling water in the water storage tank through the liquid outlet pipe into the four serpentine heat exchange coils to effectively exchange the heat generated by the transformer shell, thereby effectively solving the defect of the prior art that the transformer shell cannot be dissipated.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to a high-frequency transformer resistant to high temperatures. Background Art

[0002] The high-frequency transformer is the most important component of the switching power supply. The existing patent is a high-temperature resistant high-frequency transformer, and the patent publication number CN214672132U includes an outer iron core and an inner iron core connected in one piece, and a coil winding wound on the inner iron core. The inner wall of the coil winding is provided with a heat-conducting copper strip, and the surface of the coil winding is wrapped with heat-conducting silica gel. The outer side of the outer iron core is provided with a foam heat sink, and the surface of the foam heat sink is provided with a concave wind slot, and the inner wall of the foam heat sink is provided with a claw. The heat in the coil winding is dissipated, and the heat resistance effect is improved.

[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: although the effective heat dissipation of the coil windings inside the transformer can be achieved, the dissipated heat will eventually be discharged through the cooling fins on the transformer housing. However, since the cooling fins are generally arranged and installed in a concentrated manner, the heat on the cooling fins is relatively concentrated and cannot be dissipated, resulting in the temperature of the transformer housing gradually increasing, which in turn easily causes the transformer to have poor high temperature resistance. Therefore, we propose a high-temperature resistant high-frequency transformer to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a high-frequency transformer that is resistant to high temperatures, thereby solving the defect that the transformer housing cannot be cooled.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a high-frequency transformer resistant to high temperatures, comprising:

[0006] The transformer body comprises a transformer housing and a coil winding arranged inside the transformer housing, and heat dissipation fins are arranged on four outer surfaces of the transformer housing;

[0007] A shell heat dissipation component, which includes a water tank fixed on the lower surface of the transformer shell, and a serpentine heat exchange coil respectively coiled on the four inner walls of the transformer shell for absorbing the heat dissipated by the transformer shell, and two adjacent serpentine heat exchange coils are connected. The shell heat dissipation component also includes a water pump fixed on the bottom of the water tank, and the liquid outlet end of the water pump is provided with a liquid outlet pipe extending to the upper surface of the water tank, and the end of the liquid outlet pipe away from the water pump extends to the interior of the transformer shell and is connected with a serpentine heat exchange coil. The outer surface of the transformer shell is provided with a return pipe extending to the interior of the water tank, and the top end of the return pipe extends to the interior of the transformer shell and is connected with a serpentine heat exchange coil.

[0008] Preferably, the inner wall of the transformer housing is provided with a thermal insulation pad, and the material of the thermal insulation pad is melamine foam, and the four outer surfaces of the thermal insulation pad are provided with serpentine mounting grooves interconnected with each other, and the four serpentine heat exchange coils are respectively fixed on the inner walls of the four serpentine mounting grooves.

[0009] Preferably, a plurality of heat sinks for dissipating heat from the liquid passing through the reflux pipe are fixedly arranged at equal intervals on the outer surface of the reflux pipe, and the material of the heat sinks is pure copper.

[0010] Preferably, the outer surface of the transformer housing is provided with a blowing assembly for dissipating the heat derived from the heat dissipation fins.

[0011] Preferably, the blowing assembly includes an annular tube fixed on the outer surface of the top end of the transformer shell, and four groups of blowing pipes embedded in the lower surface of the annular tube, the surfaces of the liquid outlet pipe and the return pipe are both provided with a first connecting tube, and the outer surface of the first connecting tube is embedded with a second connecting tube.

[0012] Preferably, an air delivery pipe is embedded in the end of the second connecting tube, and both ends of the air delivery pipe are respectively connected to the second connecting tube and the annular tube.

[0013] Preferably, the inner wall of the first connecting tube is rotatably provided with a rotating shaft extending to the inside of the second connecting tube, the outer surface of the rotating shaft is fixedly provided with an impeller, and the end of the rotating shaft is provided with a blowing fan blade, and the outer surface of the second connecting tube is provided with a plurality of air inlet holes in a circular array.

[0014] Beneficial Effects

[0015] The utility model provides a high-frequency transformer that is resistant to high temperatures. Compared with the prior art, it has the following advantages:

[0016] Beneficial effects:

[0017] The high-temperature resistant high-frequency transformer is provided with a shell heat dissipation component, so that during actual use of the high-frequency transformer, a water pump can be started to transport cooling water in a water storage tank through a liquid outlet pipe into four serpentine heat exchange coils to effectively exchange heat generated by the transformer shell, thereby effectively solving the defect of the prior art that the transformer shell cannot be cooled.

[0018] The high-frequency transformer with high temperature resistance is provided with an air blowing assembly. When the water pump inputs the cooling water in the water storage tank into the liquid outlet pipe, air can be blown toward the heat dissipation fins through the air blowing pipe on the annular pipe, thereby effectively accelerating the flow of air around the heat dissipation fins, thereby effectively improving the heat dissipation performance of the heat dissipation fins, and further making the transformer body have good high temperature resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0022] Figure 4 It is a schematic diagram of the side section structure of the utility model;

[0023] Figure 5 For this utility model Figure 4 Enlarged structural diagram at B in the middle.

[0024] In the figure:

[0025] 100, transformer body; 101, transformer housing; 102, heat sink fins;

[0026] 200, shell heat dissipation assembly; 201, water storage tank; 202, serpentine heat exchange coil; 203, water pump; 204, liquid outlet pipe; 205, return pipe; 206, thermal insulation pad; 207, heat dissipation plate;

[0027] 300, blowing assembly; 301, annular tube; 302, blowing pipe; 303, first connecting tube; 304, second connecting tube; 305, air supply pipe; 306, rotating shaft; 307, impeller; 308, blowing fan blades; 309, air inlet. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5 The utility model provides a technical solution: a high-frequency transformer resistant to high temperature, comprising:

[0030] The transformer body 100 includes a transformer housing 101 and a coil winding arranged inside the transformer housing 101, and heat dissipation fins 102 are arranged on four outer surfaces of the transformer housing 101;

[0031] The shell heat dissipation component 200 includes a water tank 201 fixed on the lower surface of the transformer shell 101, and a serpentine heat exchange coil 202 respectively coiled on the four inner walls of the transformer shell 101 for absorbing the heat dissipated by the transformer shell 101, and two adjacent serpentine heat exchange coils 202 are connected. The shell heat dissipation component 200 also includes a water pump 203 fixed at the bottom of the water tank 201, and the liquid outlet end of the water pump 203 is provided with a liquid outlet pipe 204 extending to the upper surface of the water tank 201, and the end of the liquid outlet pipe 204 away from the water pump 203 extends to the interior of the transformer shell 101 and is connected to a serpentine heat exchange coil 202. The outer surface of the transformer shell 101 is provided with a return pipe 205 extending to the interior of the water tank 201, and the top end of the return pipe 205 extends to the interior of the transformer shell 101 and is connected to a serpentine heat exchange coil 202.

[0032] Among them, by setting up the shell heat dissipation component 200, the high-frequency transformer can start the water pump 203 during actual use to transport the cooling water in the water tank 201 into the four serpentine heat exchange coils 202 through the liquid outlet pipe 204 to effectively exchange the heat generated by the transformer shell 101, thereby effectively solving the defect of the prior art that the transformer shell 101 cannot be cooled.

[0033] See also Figure 2 , Figure 3 The inner wall of the transformer housing 101 is provided with a thermal insulation pad 206, and the material of the thermal insulation pad 206 is melamine foam. The four outer surfaces of the thermal insulation pad 206 are provided with serpentine mounting grooves interconnected with each other, and the four serpentine heat exchange coils 202 are respectively fixed on the inner walls of the four serpentine mounting grooves; the thermal insulation pad 206 can prevent the heat generated by the transformer housing 101 from being transferred to the inside of the transformer body 100.

[0034] See also Figure 1 , Figure 4 The outer surface of the return pipe 205 is equidistantly provided with a plurality of heat sinks 207 for dissipating heat from the liquid passing through the return pipe 205, and the material of the heat sink 207 is pure copper; when the cooling water after heat exchange passes through the return pipe 205, the heat sink 207 can make the cooling water with increased temperature exchange heat with the outside air, thereby achieving the purpose of cooling the cooling water after heat exchange, thereby reducing the temperature of the cooling water entering the water storage tank 201, ensuring that the cooling water can circulate and dissipate heat to the transformer housing 101.

[0035] See also Figure 2-5 The outer surface of the transformer housing 101 is provided with a blowing assembly 300 for dissipating the heat derived from the heat dissipation fins 102 .

[0036] The blowing assembly 300 includes an annular tube 301 fixed on the outer surface of the top end of the transformer housing 101, and four groups of blowing pipes 302 embedded in the lower surface of the annular tube 301. The surfaces of the liquid outlet pipe 204 and the return pipe 205 are both provided with a first connecting tube 303, and the outer surface of the first connecting tube 303 is embedded with a second connecting tube 304.

[0037] An air delivery pipe 305 is embedded in the end of the second connecting tube 304 , and both ends of the air delivery pipe 305 are respectively connected to the second connecting tube 304 and the annular tube 301 .

[0038] The inner wall of the first connecting tube 303 is rotatably provided with a rotating shaft 306 extending into the second connecting tube 304, the outer surface of the rotating shaft 306 is fixedly provided with an impeller 307, and the end of the rotating shaft 306 is provided with a blowing fan blade 308, and the outer surface of the second connecting tube 304 is provided with a plurality of air inlet holes 309 in a circular array.

[0039] Among them, by setting up the blowing component 300, when the water pump 203 inputs the cooling water in the water tank 201 into the liquid outlet pipe 204, the cooling water can drive the blowing fan blades 308 to rotate, thereby blowing air toward the cooling fins 102 through the blowing pipe 302 on the annular tube 301, effectively accelerating the flow of air around the cooling fins 102, thereby effectively improving the heat dissipation performance of the cooling fins 102.

[0040] When working, in actual use, the high-frequency transformer can start the water pump 203 to transport the cooling water in the water tank 201 into the four serpentine heat exchange coils 202 through the liquid outlet pipe 204 to effectively exchange heat generated by the transformer housing 101. At the same time, when the cooling water after heat exchange passes through the return pipe 205, the cooling water with increased temperature can exchange heat with the outside air under the action of the heat sink 207, so as to achieve the purpose of cooling the cooling water after heat exchange, thereby reducing the temperature of the cooling water entering the water tank 201, ensuring that the cooling water can circulate and dissipate heat for the transformer housing 101. In addition, when the water pump 203 inputs the cooling water in the water tank 201 into the liquid outlet pipe 204, the cooling water can first enter the first connecting cylinder 303, The impeller 307 in the first connecting tube 303 is driven to rotate, and the rotation of the impeller 307 drives the rotating shaft 306 to rotate, and the rotation of the rotating shaft 306 drives the fan blades 308 to rotate, so that airflow is generated in the second connecting tube 304 and transported into the interior of the annular tube 301 through the air supply pipe 305, and finally blows air toward the heat dissipating fins 102 through the air blowing pipe 302 on the annular tube 301, effectively accelerating the flow of air around the heat dissipating fins 102, thereby effectively improving the heat dissipation performance of the heat dissipating fins 102. At the same time, when the cold zone water passes through the return pipe 205, it can drive another impeller 307 to rotate, so that the other air supply pipe 305 sends the airflow into the annular tube 301, thereby making the transformer body 100 have good high temperature resistance.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A high-frequency transformer resistant to high temperatures, characterized in that: include, A transformer body (100) comprises a transformer housing (101) and a coil winding arranged inside the transformer housing (101), and heat dissipation fins (102) are arranged on four outer surfaces of the transformer housing (101); A shell heat dissipation assembly (200) comprises a water storage tank (201) fixedly mounted on the lower surface of a transformer shell (101), and serpentine heat exchange coils (202) respectively arranged on four inner side walls of the transformer shell (101) for absorbing heat dissipated by the transformer shell (101), wherein two adjacent serpentine heat exchange coils (202) are arranged in communication, and the shell heat dissipation assembly (200) further comprises a water pump (203) fixedly mounted on the inner bottom of the water storage tank (201), wherein the water pump (203) The liquid outlet end is provided with a liquid outlet pipe (204) extending to the upper surface of the water storage tank (201); one end of the liquid outlet pipe (204) away from the water pump (203) extends to the interior of the transformer housing (101) and is connected to a serpentine heat exchange coil (202); the outer surface of the transformer housing (101) is provided with a return pipe (205) extending to the interior of the water storage tank (201); the top end of the return pipe (205) extends to the interior of the transformer housing (101) and is connected to a serpentine heat exchange coil (202).

2. A high-frequency transformer resistant to high temperatures according to claim 1, characterized in that: The inner wall of the transformer housing (101) is provided with a heat insulating pad (206), and the material of the heat insulating pad (206) is melamine foam. The four outer surfaces of the heat insulating pad (206) are provided with mutually connected serpentine installation grooves, and the four serpentine heat exchange coils (202) are respectively fixed on the inner walls of the four serpentine installation grooves.

3. A high-frequency transformer resistant to high temperatures according to claim 1, characterized in that: A plurality of heat sinks (207) for dissipating heat from liquid passing through the return pipe (205) are fixedly arranged at equal intervals on the outer surface of the return pipe (205), and the heat sinks (207) are made of pure copper.

4. A high-frequency transformer resistant to high temperatures according to claim 1, characterized in that: The outer surface of the transformer housing (101) is provided with a blowing assembly (300) for dissipating the heat derived from the heat dissipation fins (102).

5. A high-frequency transformer resistant to high temperatures according to claim 4, characterized in that: The blowing assembly (300) comprises an annular tube (301) fixedly mounted on the outer surface of the top end of the transformer housing (101), and four groups of blowing tubes (302) embedded in the lower surface of the annular tube (301); the surfaces of the liquid outlet pipe (204) and the return pipe (205) are both provided with a first connecting tube (303), and the outer surface of the first connecting tube (303) is embedded with a second connecting tube (304).

6. A high-frequency transformer resistant to high temperatures according to claim 5, characterized in that: An air delivery pipe (305) is embedded in the end of the second connecting tube (304), and both ends of the air delivery pipe (305) are respectively connected to the second connecting tube (304) and the annular tube (301).

7. A high-frequency transformer resistant to high temperatures according to claim 6, characterized in that: The inner wall of the first connecting tube (303) is rotatably provided with a rotating shaft (306) extending to the interior of the second connecting tube (304); an impeller (307) is fixedly provided on the outer surface of the rotating shaft (306); and a blowing fan blade (308) is provided at the end of the rotating shaft (306); and a plurality of air inlet holes (309) are provided on the outer surface of the second connecting tube (304) in a circular array.