A magnet automatic forming and pressing device

By designing an automatic magnet forming and pressing equipment with automatic cleaning and mold replacement systems, the product quality problems caused by mold residues in traditional equipment are solved, and the consistency of product shape and size and the maintenance of high quality standards are achieved.

CN222734804UActive Publication Date: 2025-04-08SHENZHEN YOUDA MAGNET PROD CO LTD
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Patent Information

Application Number
CN202421492523.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

After the extrusion is completed, traditional magnet forming and pressing equipment fails to effectively clean the magnetic powder residue on the mold, resulting in inconsistent shape and size of subsequent products, affecting product quality.

Method used

An automatic magnet forming and pressing device is designed, using a motor-driven transmission belt and gear system to clean powder residues on the surface and interior of the mold through a moving plate and a vacuum cleaner, and to easily replace and fix the mold through an electric push rod and a clamp system.

Benefits of technology

Effectively remove powder residues on the mold, ensuring consistency in the shape, size and surface quality of the product, improving product quality, and maintaining high quality standards through regular mold replacement, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnet processing, and discloses an automatic magnet forming and pressing device, including a control panel, the outer wall of the control panel is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a transmission belt, the outer wall of the transmission belt is rotatably connected to the inside of the control panel, the inside of the control panel is fixedly connected to a slide rail, the outer wall of the transmission belt is fixedly connected to a slider, the inside of the slider is slidably connected to the outer wall of the slide rail, the outer wall of the slider is fixedly connected to a fixed column, the inside of the fixed column is fixedly connected to a rack, the outer wall of the slider is fixedly connected to a moving plate, and the outer wall of the moving plate is fixedly connected to a vacuum cleaner. In the utility model, the cleaning of the mold is achieved, and the powder residue on the surface and inside of the mold can be effectively removed, which solves the problem that the size of the molded product will be inaccurate or the surface quality will be poor if the residue is not cleaned up, thereby improving the product quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnet processing, in particular to automatic magnet forming and pressing equipment. Background Art

[0002] A magnet is an object that can generate a magnetic field and can attract iron and other magnetic materials. They are made of magnetic materials and are generally divided into two main types: permanent magnets and electromagnetic magnets. Permanent magnets can continuously generate a magnetic field without the need for an external power source. Common permanent magnet materials include ferrites, neodymium iron boron and cobalt magnets, etc. They are widely used in motors, sensors, magnetic separation equipment and other fields. Electromagnetic magnets require electric current to excite the magnetic field. When current passes through the coil of the magnet, a magnetic field is generated. It is common in applications that require adjustable magnetic force or temporary magnetization. The shape and size of the magnet can be precisely controlled by pressing equipment. Different applications require magnets of different shapes and sizes. Pressing equipment can ensure the consistency and accuracy of the product.

[0003] Traditional magnet forming and pressing equipment usually uses a symmetrical mold to press magnetic powder (such as ferrite, NdFeB, etc.) into a magnet of the desired shape. The design and precision of the mold have an important influence on the shape and size of the final product. The powder is filled into the mold and high pressure is applied to it. This pressure can be applied through a hydraulic system or mechanical device to form the powder into the desired shape inside the mold.

[0004] However, traditional magnet forming and pressing equipment does not clean the mold after extrusion, and magnetic powder or other material particles may remain on the surface and inside of the mold. These residues will affect the consistency of the shape and size of the product when the mold is used next time, leading to product quality problems. Therefore, an automatic magnet forming and pressing equipment is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a magnet automatic forming and pressing device, which aims to improve the problem in the prior art that residual particles in the mold affect subsequent extrusion.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A magnet automatic forming and pressing device, comprising a control panel, the outer wall of the control panel is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a transmission belt, the outer wall of the transmission belt is rotatably connected to the inside of the control panel, the inside of the control panel is fixedly connected to a slide rail, the outer wall of the transmission belt is fixedly connected to a slider, the inside of the slider is slidably connected to the outer wall of the slide rail, the outer wall of the slider is fixedly connected to a fixed column, the inside of the fixed column is fixedly connected to a rack, the outer wall of the slider is fixedly connected to a moving plate, the outer wall of the moving plate is fixedly connected to a vacuum cleaner, the bottom of the moving plate is fixedly connected to a brush, the outer wall of the moving plate is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a gear, the outer wall of the gear is rotatably connected to the inside of the moving plate, the gear is meshed with the rack, the control panel is provided with a control component, and the control component acts on the control panel to operate the control panel;

[0008] As a further description of the above technical solution:

[0009] The control assembly includes a rotary knob and a button, the outer wall of the rotary knob is fixedly connected to the outer wall of the control console, and the outer wall of the button is fixedly connected to the outer wall of the control console;

[0010] As a further description of the above technical solution:

[0011] An electric push rod 1 is fixedly connected inside the control console, a pressure plate is fixedly connected to the output end of the electric push rod 1, and a glass protection door is rotatably connected inside the control console;

[0012] As a further description of the above technical solution:

[0013] A fixed block is fixedly connected inside the control console, a mold is arranged on the top of the fixed block, and a card slot is opened inside the mold;

[0014] As a further description of the above technical solution:

[0015] The fixed block is fixedly connected with the second electric push rod inside, the output end of the second electric push rod is fixedly connected with a connecting plate, and both sides of the outer wall of the connecting plate are rotatably connected with the first rotating rod;

[0016] As a further description of the above technical solution:

[0017] The outer wall of the rotating rod 1 is rotatably connected to a clamping block, the outer wall of the clamping block is slidably connected to the inside of the clamping slot, and the outer wall of the clamping block is rotatably connected to the rotating rod 2;

[0018] As a further description of the above technical solution:

[0019] The second outer wall of the rotating rod is rotatably connected with a connecting column, and the bottom of the connecting column is fixedly connected to the top of the fixing block;

[0020] As a further description of the above technical solution:

[0021] The second outer wall of the rotating rod is rotatably connected with a transmission rod, and one side of the outer wall of the transmission rod is rotatably connected to the outer wall of the connecting plate.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the movable plate realizes its moving function by starting the motor. When the motor is started, the transmission belt, gear, rack and other structures will be linked to realize the cleaning of the mold, which can effectively remove the powder residue on the surface and inside of the mold, solves the problem that the residue is not cleaned up, which will lead to inaccurate size or poor surface quality of the molded product, and improves the product quality.

[0024] 2. In the utility model, the clamping block realizes its moving function by starting the electric push rod. When the electric push rod is started, the structures such as the rotating rod, the transmission rod and the connecting plate will be linked accordingly to realize the fixation and convenient replacement of the mold. The fixed mold can ensure that the shape, size and surface quality of the product remain consistent. Timely replacement can maintain the high quality standards of the product, solves the problem that the mold may deteriorate in product quality due to wear or deformation as the number of uses increases, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional schematic diagram of a magnet automatic forming and pressing device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the structure inside a fixed column of a magnet automatic forming and pressing device proposed by the utility model;

[0027] Figure 3 This is a structural schematic diagram of the top of a fixed block of a magnet automatic forming and pressing device proposed by the utility model.

[0028] Legend:

[0029] 1. Control panel; 2. Motor 1; 3. Vacuum cleaner; 4. Press plate; 5. Electric push rod 1; 6. Transmission belt; 7. Slide rail; 8. Slider; 9. Motor 2; 10. Brush; 11. Glass protection door; 12. Knob; 13. Push button; 14. Fixed column; 15. Rack; 16. Moving plate; 17. Gear; 18. Fixed block; 19. Block; 20. Connecting plate; 21. Turning rod 1; 22. Mold; 23. Slot; 24. Turning rod 2; 25. Transmission rod; 26. Connecting column; 27. Electric push rod 2. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 and Figure 2 , the utility model provides an embodiment: a magnet automatic forming pressing device, including a control panel 1, the outer wall of the control panel 1 is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a transmission belt 6, the outer wall of the transmission belt 6 is rotatably connected to the inside of the control panel 1, the inside of the control panel 1 is fixedly connected to a slide rail 7, the outer wall of the transmission belt 6 is fixedly connected to a slider 8, the slider 8 is slidably connected to the outer wall of the slide rail 7, the outer wall of the slider 8 is fixedly connected to a fixed column 14, the fixed column 14 is fixedly connected to a rack 15, the outer wall of the slider 8 is fixedly connected to a moving plate 16, the outer wall of the moving plate 16 is fixedly connected to a vacuum cleaner 3, the bottom of the moving plate 16 is fixedly connected to a brush 10, the outer wall of the moving plate 16 is fixedly connected to a motor 2 9, the output end of the motor 2 9 is fixedly connected to a gear 17, the outer wall of the gear 17 is rotatably connected to the inside of the moving plate 16, the gear 17 is meshed with the rack 15, and the control panel 1 is provided with a control component, which acts on the control panel 1 to operate the control panel 1.

[0032] Specifically, start motor 2, drive belt 6 to rotate through motor 2, then drive slider 8 to rise and fall through drive belt 6, then drive movable plate 16 to rise and fall through movable plate 8, and also drive fixed column 14 to rise and fall, then start motor 29, drive gear 17 to rotate through motor 29, utilize meshing between gear 17 and rack 15 to ensure transmission of large torque and moment, thereby drive movable plate 16 to move through gear 17, then drive vacuum cleaner 3 and brush 10 to move through movable plate 16, clean molds 22 of different specifications, reduce wear and corrosion on the surface of mold 22, extend service life of mold 22, frequently clean mold 22 to keep its surface smooth and original shape, reduce wear and damage caused by accumulated impurities or powder, and effectively remove powder residue on the surface and inside of mold 22, to ensure that shape, size and surface finish of product meet requirements.

[0033] Reference Figure 1 The control component includes a knob 12 and a button 13. The outer wall of the knob 12 is fixedly connected to the outer wall of the control console 1, and the outer wall of the button 13 is fixedly connected to the outer wall of the control console 1.

[0034] Specifically, the device is operated by a knob 12 and a button 13, which are used to provide precise parameter input and control options. The operator can directly adjust various equipment parameters, such as speed, pressure, temperature, etc., to ensure that the device achieves the required accuracy and consistency during the entire operation process.

[0035] Reference Figure 1 and Figure 3 An electric push rod 1 5 is fixedly connected inside the control panel 1, and a pressure plate 4 is fixedly connected to the output end of the electric push rod 1 5. A glass protection door 11 is rotatably connected inside the control panel 1. A fixed block 18 is fixedly connected inside the control panel 1. A mold 22 is arranged on the top of the fixed block 18. A card slot 23 is provided inside the mold 22. An electric push rod 27 is fixedly connected inside the fixed block 18. A connecting plate 20 is fixedly connected to the output end of the electric push rod 27. Both sides of the outer wall of the connecting plate 20 are rotatably connected to a rotating rod 1 21. The outer wall of the rotating rod 1 21 is rotatably connected to a card block 19. The outer wall of the card block 19 is slidably connected inside the card slot 23. The outer wall of the card block 19 is rotatably connected to a rotating rod 24. The outer wall of the rotating rod 24 is rotatably connected to a connecting column 26. The bottom of the connecting column 26 is fixedly connected to the top of the fixed block 18. The outer wall of the rotating rod 24 is rotatably connected to a transmission rod 25. One side of the outer wall of the transmission rod 25 is rotatably connected to the outer wall of the connecting plate 20.

[0036] Specifically, the electric push rod 27 is started, and the connecting plate 20 is lifted and lowered by the electric push rod 27, and then the connecting plate 20 drives the rotating rod 1 21 to move, and at the same time, the connecting plate 20 drives the transmission rod 25 to rotate, and then the transmission rod 25 drives the rotating rod 24 to rotate, thereby driving the block 19 to move, so that the mold 22 can be fixed or replaced for maintenance. Regular replacement or fixing of the mold 22 can ensure that the shape, size and surface quality of the product remain consistent. As the number of uses increases, the mold 22 may cause product quality to deteriorate due to wear or deformation. Timely replacement or repair can avoid these problems and maintain the high quality standards of the product. At the same time, the new and precise mold 22 can improve production efficiency. Compared with aging or damaged molds 22, new molds 22 can usually produce qualified products faster and more accurately. In addition, the stability of the fixed mold 22 also helps to reduce production interruptions and adjustment time, and improve the operating efficiency of the production line.

[0037] Working principle: start the electric push rod 27, and drive the fixedly connected connecting plate 20 to rise and fall through the electric push rod 27, and then drive the rotatably connected rotating rod 1 21 to rotate through the connecting plate 20, and then drive the rotatably connected clamping block 19 to move through the rotating rod 11, and then drive the rotatably connected rotating rod 24 to rotate through the clamping block 19 on the outer wall of the rotatably connected fixed block 18, and at the same time, when the rotating rod 24 and the connecting plate 20 move, drive the rotatably connected transmission rod 25 to move, so that the outer wall of the clamping block 19 slides inside the clamping groove 23 where it is slidably connected, and then the mold 22 can be fixed, and then the raw material is put into the mold 22, and then the electric push rod 15 is started, and the fixedly connected pressing plate 4 is driven to rise and fall through the electric push rod 15. The magnet is pressed and formed. After the pressing is completed, the motor 2 can be started, and the fixedly connected transmission belt 6 is driven by the motor 2 to rotate inside the control console 1 to which it is rotatably connected, and then the fixedly connected slider 8 is driven by the transmission belt 6 to slide on the outer wall of the slide rail 7 to which it is slidably connected, and then the fixedly connected moving plate 16 is driven to be lifted and lowered by the slider 8. After reaching the appropriate position, the motor 2 9 is started, and the fixedly connected gear 17 is driven by the motor 2 9 to rotate inside the moving plate 16 to which it is rotatably connected, and then because the gear 17 and the rack 15 are meshed and connected, the rotatably connected moving plate 16 is driven to move by the gear 17, and then the fixedly connected vacuum cleaner 3 and the brush 10 are driven to move by the moving plate 16 to clean the mold 22.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic magnet forming and pressing device, comprising a control console (1), characterized in that: The outer wall of the control panel (1) is fixedly connected to a motor 1 (2); the output end of the motor 1 (2) is fixedly connected to a transmission belt (6); the outer wall of the transmission belt (6) is rotatably connected to the inside of the control panel (1); the inside of the control panel (1) is fixedly connected to a slide rail (7); the outer wall of the transmission belt (6) is fixedly connected to a slider (8); the inside of the slider (8) is slidably connected to the outer wall of the slide rail (7); the outer wall of the slider (8) is fixedly connected to a fixed column (14); the inside of the fixed column (14) is fixedly connected to a rack (15); the outer wall of the slider (8) is fixedly connected to a fixed column (14); the inside of the fixed column (14) is fixedly connected to a rack (15); A movable plate (16) is fixedly connected to the wall, a vacuum cleaner (3) is fixedly connected to the outer wall of the movable plate (16), a brush (10) is fixedly connected to the bottom of the movable plate (16), a motor 2 (9) is fixedly connected to the outer wall of the movable plate (16), a gear (17) is fixedly connected to the output end of the motor 2 (9), the outer wall of the gear (17) is rotatably connected to the inside of the movable plate (16), the gear (17) is meshed with the rack (15), and the control panel (1) is provided with a control component, which acts on the control panel (1).

2. The automatic magnet forming and pressing device according to claim 1, characterized in that: The control assembly comprises a rotary knob (12) and a button (13); the outer wall of the rotary knob (12) is fixedly connected to the outer wall of the control console (1); and the outer wall of the button (13) is fixedly connected to the outer wall of the control console (1).

3. The automatic magnet forming and pressing device according to claim 1, characterized in that: An electric push rod 1 (5) is fixedly connected inside the control console (1), a pressure plate (4) is fixedly connected to the output end of the electric push rod 1 (5), and a glass protection door (11) is rotatably connected inside the control console (1).

4. The automatic magnet forming and pressing device according to claim 3, characterized in that: A fixed block (18) is fixedly connected inside the control console (1), a mold (22) is arranged on the top of the fixed block (18), and a card slot (23) is provided inside the mold (22).

5. The automatic magnet forming and pressing device according to claim 4, characterized in that: The fixed block (18) is fixedly connected to an electric push rod 2 (27) inside, the output end of the electric push rod 2 (27) is fixedly connected to a connecting plate (20), and both sides of the outer wall of the connecting plate (20) are rotatably connected to a rotating rod 1 (21).

6. The automatic magnet forming and pressing device according to claim 5, characterized in that: The outer wall of the rotating rod 1 (21) is rotatably connected to a clamping block (19), the outer wall of the clamping block (19) is slidably connected to the inside of the clamping groove (23), and the outer wall of the clamping block (19) is rotatably connected to the rotating rod 2 (24).

7. The automatic magnet forming and pressing device according to claim 6, characterized in that: The outer wall of the second rotating rod (24) is rotatably connected to a connecting column (26), and the bottom of the connecting column (26) is fixedly connected to the top of the fixing block (18).

8. The automatic magnet forming and pressing device according to claim 7, characterized in that: The outer wall of the second rotating rod (24) is rotatably connected to a transmission rod (25), and one side of the outer wall of the transmission rod (25) is rotatably connected to the outer wall of the connecting plate (20).