Quantitative acid adding device for lead-acid storage battery

By designing a quantitative acid addition device for lead-acid batteries, the quantitative accuracy of the amount of acid addition is improved by using the narrow closing part and the overflow collection tank, the problem of inaccurate acid addition control in the production of lead-acid batteries is solved, the battery performance and consistency are improved, and the battery life is extended.

CN222735321UActive Publication Date: 2025-04-08ZHEJIANG TIANNENG POWER ENERGY
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Patent Information

Application Number
CN202421405239.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-08
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the production process of lead-acid batteries, the accuracy of quantitative acid addition is insufficient, resulting in excessive or too little sulfuric acid solution being added, affecting battery performance and consistency and reducing the life of the entire battery.

Method used

A quantitative acid addition device for lead-acid batteries is designed, including an acid addition pot and an acid addition machine. A narrow closing part and an overflow collection tank are installed on the acid addition pot. These structures are used to improve the quantitative accuracy of the amount of acid addition, and the overflow acid is recovered through the acid pipe to ensure that the amount of acid addition of each battery is consistent.

Benefits of technology

By improving the quantitative accuracy of the amount of acid added, ensuring that the amount of acid added in each battery is consistent, solving the problem of inaccurate control of acid added, improving the performance and consistency of the battery, and extending the life of the entire set of batteries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative acid adding device for a lead-acid storage battery, and relates to the technical field of storage battery production. The acid adding device comprises an acid adding kettle and an acid adding machine, a spout is arranged on the acid adding kettle, a trigger blocking ball is arranged in the spout in a matched mode, the acid adding machine is fixedly communicated with an acid pipe, and the acid pipe is led into the acid adding kettle. An overflow collecting tank is arranged on the peripheral side surface of the acid adding kettle; the top of the acid adding kettle is fixedly provided with a closing-in narrow part for improving quantitative precision, the top of the closing-in narrow part is fixedly connected with an acid overflow pipe, and the inner wall of the acid overflow pipe is in clearance fit with an acid pipe; a splash-proof cover is fixed to the top of the overflow collecting tank, a through hole is formed in the splash-proof cover, and the acid pipe penetrates through the through hole and is in clearance fit with the through hole. According to the utility model, the closing-up narrow part and the overflow collecting tank are designed on the acid adding kettle, so that the amount of acid liquor contained in the acid adding kettle is quantified to a great extent, the quantifying precision is improved, and the acid adding kettle has the advantages of guaranteeing the quantitative acid adding precision and improving the consistency of storage batteries.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery production, in particular to a quantitative acid adding device for lead-acid batteries. Background Art

[0002] Lead-acid batteries are mainly composed of positive plates, negative plates, electrolytes, separators and tank covers, among which the electrolyte is sulfuric acid solution; in the discharge state of the lead-acid battery, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; in the charging state, the main components of the positive and negative electrodes are both lead sulfate. During the production process of lead-acid batteries, a certain amount of sulfuric acid solution needs to be added according to the technical requirements of battery production. Among them, the accuracy of the amount of acid injected into the battery will affect the performance and consistency of the battery; in the acid addition process, the gas inside the battery shell is usually extracted first and a low vacuum is reached, and then the acid is poured into the battery shell. Under the action of the external atmospheric pressure, the acid quickly and evenly enters the battery shell.

[0003] However, in the actual production process, due to the lack of accuracy in controlling the amount of acid added, it is easy to have too much or too little acid. If too much sulfuric acid solution is added, it is easy to cause the sulfuric acid solution to overflow and cause corrosion and other problems. If too little sulfuric acid solution is added, it is easy to cause insufficient sulfuric acid solution and affect the storage performance of the battery. At the same time, due to the lack of accuracy in controlling the amount of acid added, the consistency between each battery is poor, especially reducing the life of the entire group of batteries after grouping.

[0004] Aiming at the problem that the accuracy of quantitative acid addition is not enough and thus the consistency of the battery is poor, the utility model designs a quantitative acid addition device for lead-acid batteries. Utility Model Content

[0005] The utility model aims to provide a quantitative acid adding device for lead-acid batteries. By designing a narrow portion and an overflow collecting groove on the acid adding pot, the amount of acid liquid contained in the acid adding pot is made the same to a great extent, and the quantitative accuracy is improved, so as to achieve the effect of ensuring the accuracy of quantitative acid adding and improving the consistency of the battery, and solve the above-mentioned problems.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a quantitative acid adding device for lead-acid storage battery, comprising an acid adding pot and an acid adding machine, wherein the acid adding pot is provided with a pot spout, the inside of the pot spout is matched with a trigger blocking ball, the acid adding machine is fixedly connected with an acid pipe, and the acid pipe passes into the inside of the acid adding pot; an overflow collecting groove is provided on the surrounding side of the acid adding pot; a closing narrow portion for improving quantitative accuracy is fixed on the top of the acid adding pot, an overflow acid pipe is fixedly connected to the top of the closing narrow portion, and an acid pipe is matched with the inner wall gap of the overflow acid pipe; a splash-proof cover is fixed on the top of the overflow collecting groove, a through hole is opened on the splash-proof cover, and the acid pipe Pass through the through hole and make a clearance fit with it; wherein, the acid adding machine fills acid into the acid adding pot through the acid pipe; the sum of the capacity volumes of the acid adding pot and the narrow part of the closing mouth is a fixed value, and the sum of the capacity volumes of each acid adding pot and the narrow part of the closing mouth is equal to maintain the consistency of volume; since the liquid surface has a certain degree of tension, there may be a small height difference at the overflow position of the liquid; at this time, appropriately reducing the caliber of the port of the container can reduce the liquid volume error caused by the height difference to a certain extent; therefore, the narrow part of the closing mouth has the effect of improving the quantitative accuracy.

[0008] As a preferred technical solution of the utility model, an acid liquid pipe is provided on the overflow collection tank, and the acid liquid pipe is fixedly connected to the acid adding machine through a hose to recycle the acid liquid in the overflow collection tank; a trigger rod is fixed at the bottom of the trigger plugging ball; the function of the trigger plugging ball and the trigger rod enables each batch of acid adding pots to be added acid synchronously.

[0009] As a preferred technical solution of the utility model, the acid tube is fixedly connected with an acid splash-proof cap at the top of the narrow part of the closing; the function of the acid splash-proof cap is to prevent the sprayed acid from splashing and wasting when the acid adding machine adds excessive acid to the acid adding pot to a certain extent, and to ensure the safety of operation.

[0010] As a preferred technical solution of the utility model, the surrounding side surfaces of the narrow portion and the acid overflow pipe are sequentially provided with quantitative limit pipes from high to low; the quantitative limit pipe is used to adjust the total volume of the acid adding pot and the narrow portion, so as to adjust the amount of acid injected into the battery.

[0011] As a preferred technical solution of the utility model, the top of the acid overflow pipe is sealed and connected with a quantitative adjustment pipe; the quantitative adjustment pipe is used to adjust the total volume of the acid adding pot and the narrow part of the closing mouth, so as to adjust the amount of acid injected into the battery.

[0012] As a preferred technical solution of the utility model, the peripheral side surface of the narrow portion is fixedly connected with a quantitative adjustment cylinder; the quantitative adjustment cylinder is used to adjust the total volume of the acid adding pot and the narrow portion, so as to adjust the amount of acid injected into the battery.

[0013] As a preferred technical solution of the utility model, a threaded connection port for a quantitative adjustment cylinder is provided on the peripheral side surface of the narrow portion of the closing, the threaded connection port is threadedly connected to the port of the quantitative adjustment cylinder, and a sealing rubber pad is provided between the threaded connection port and the port of the quantitative adjustment cylinder.

[0014] As a preferred technical solution of the utility model, a plurality of acid adding pots are arranged in the overflow collection tank; the purpose is to realize the synchronous operation of the plurality of acid adding pots, which not only ensures the consistency but also improves the operation efficiency.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model is designed with a narrow closing portion and an overflow collection groove on the acid adding pot, which can quantify the amount of acid in the acid adding pot to a great extent and improve the precision of quantification, thereby ensuring the precision of quantitative acid addition and improving the consistency of the battery.

[0017] 2. The utility model can adjust the total volume of the acid adding pot and the narrow part through the functions of the quantitative limit pipe, the quantitative adjustment pipe and the quantitative adjustment cylinder, so as to realize the function of adjusting the amount of acid added to the battery.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the internal structure of a quantitative acid adding device for a lead-acid battery of the utility model in Example 1;

[0021] Figure 2 It is a structural front view of a quantitative acid adding device for a lead-acid battery of the utility model in embodiment 1;

[0022] Figure 3 It is a structural front view of a quantitative acid adding device for a lead-acid battery of the utility model in the second embodiment;

[0023] Figure 4 It is a structural schematic diagram of the acid adding kettle in Example 3;

[0024] Figure 5It is a structural schematic diagram of a quantitative acid adding device for a lead-acid battery of the utility model in embodiment 3;

[0025] Figure 6 It is a top view of the structure of a quantitative acid adding device for a lead-acid battery of the utility model in embodiment 3;

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1-acid adding pot, 2-acid tube, 101-pot spout, 102-trigger blocking ball, 103-overflow collecting tank, 104-narrow part, 105-acid overflow pipe, 106-splash-proof cover, 107-through hole, 108-acid liquid pipe, 109-trigger rod, 110-quantitative limit pipe, 111-quantitative adjustment pipe, 112-quantitative adjustment cylinder, 113-threaded connection port, 114-sealing rubber pad, 201-acid liquid splash-proof cap. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment 1

[0030] See also Figure 1-2 As shown, the utility model is a quantitative acid adding device for lead-acid storage batteries, comprising an acid adding pot 1 and an acid adding machine, the acid adding pot 1 is provided with a pot spout 101, the inside of the pot spout 101 is matched with a trigger blocking ball 102, the acid adding machine is fixedly connected with an acid tube 2, and the acid tube 2 is passed into the inside of the acid adding pot 1; an overflow collecting tank 103 is arranged on the side of the acid adding pot 1; a closing narrow portion 104 for improving quantitative accuracy is fixed on the top of the acid adding pot 1, an overflow acid tube 105 is fixedly connected to the top of the closing narrow portion 104, and the acid tube 2 is matched with the inner wall gap of the overflow acid tube 105; a splash-proof cover 106 is fixed on the top of the overflow collecting tank 103, and a through-hole is provided on the splash-proof cover 106 Hole 107, the acid tube 2 passes through the through hole 107 and is clearance-matched therewith; wherein, the acid adding machine fills acid into the acid adding pot 1 through the acid tube 2; the sum of the capacity volumes of the acid adding pot 1 and the narrow portion 104 is a fixed value, and the sum of the capacity volumes of each acid adding pot 1 and the narrow portion 104 is equal to maintain the consistency of volume; since the liquid surface has a certain degree of tension, there may be a small height difference at the overflow position of the liquid; at this time, appropriately reducing the caliber of the port of the container can reduce the liquid volume error caused by the height difference to a certain extent; therefore, the narrow portion 104 has the effect of improving the quantitative accuracy.

[0031] Among them Figure 1 As shown, six acid adding pots 1 are arranged in the overflow collecting tank 103; the purpose is to realize synchronous operation of multiple acid adding pots 1, which not only ensures consistency but also improves operation efficiency; an acid liquid pipe 108 is opened on the overflow collecting tank 103, and the acid liquid pipe 108 is fixedly connected with the acid adding machine through a hose, so that the acid liquid in the overflow collecting tank 103 is recycled; a trigger rod 109 is fixed at the bottom of the trigger blocking ball 102; the function of the trigger blocking ball 102 and the trigger rod 109 enables each batch of acid adding pots 1 to be carried out synchronously during acid addition.

[0032] Embodiment 2

[0033] A more preferred technical solution based on the first embodiment is as follows: Figure 3 As shown, the acid pipe 2 is fixedly connected with an acid liquid splash-proof cap 201 at the top of the narrow portion 104; the function of the acid liquid splash-proof cap 201 is to prevent the sprayed acid liquid from splashing and being wasted when the acid adding machine adds excessive acid to the acid adding pot 1 to a certain extent, and to ensure the safety of the operation.

[0034] Embodiment 3

[0035] A more preferred technical solution based on the second embodiment is as follows: Figure 4-6 As shown, a plurality of quantitative limit tubes 110 are sequentially arranged on the surrounding side surfaces of the narrow portion 104 and the acid overflow tube 105 from high to low; the quantitative limit tubes 110 are used to adjust the total volume of the acid adding pot 1 and the narrow portion 104, so as to adjust the amount of acid injected into the battery.

[0036] Among them Figure 4-5 As shown, the top of the acid overflow pipe 105 is sealed and connected with a quantitative adjustment tube 111; the quantitative adjustment tube 111 is used to adjust the total volume of the acid adding pot 1 and the narrow part 104, so as to adjust the amount of acid injected into the battery.

[0037] Among them Figure 4 As shown, the side surface of the narrow portion 104 is fixedly connected with a quantitative adjustment cylinder 112; the quantitative adjustment cylinder 112 is used to adjust the total volume of the acid adding pot 1 and the narrow portion 104, so as to adjust the amount of acid injected into the battery.

[0038] Among them Figure 4 As shown, a threaded connection port 113 for a quantitative adjustment cylinder 112 is provided on the side surface of the narrow portion 104 , the threaded connection port 113 is threadedly connected to the port of the quantitative adjustment cylinder 112 , and a sealing rubber pad 114 is provided between the threaded connection port 113 and the port of the quantitative adjustment cylinder 112 .

[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A quantitative acid adding device for a lead-acid battery, comprising an acid adding pot (1) and an acid adding machine, wherein the acid adding pot (1) is provided with a spout (101), the interior of the spout (101) is equipped with a trigger blocking ball (102), and the acid adding machine is fixedly connected with an acid pipe (2), and the acid pipe (2) is passed into the interior of the acid adding pot (1); characterized in that: The acid adding pot (1) is provided with an overflow collecting tank (103) on the side surface thereof; The top of the acid adding pot (1) is fixed with a narrow portion (104) for improving quantitative accuracy, the top of the narrow portion (104) is fixedly connected with an acid overflow pipe (105), and the inner wall gap of the acid overflow pipe (105) is fitted with an acid pipe (2); A splash-proof cover (106) is fixed on the top of the overflow collection tank (103), a through hole (107) is provided on the splash-proof cover (106), and the acid tube (2) passes through the through hole (107) and is clearance-fitted with the through hole (107).

2. A quantitative acid adding device for a lead-acid battery according to claim 1, characterized in that: An acid liquid pipe (108) is provided on the overflow collection tank (103); and a trigger rod (109) is fixed at the bottom of the trigger blocking ball (102).

3. A quantitative acid adding device for a lead-acid battery according to claim 1, characterized in that: The acid pipe (2) is fixedly connected to an acid liquid splash prevention cap (201) at the top of the narrowed portion (104).

4. A quantitative acid adding device for a lead-acid battery according to claim 1, characterized in that: The side surfaces of the narrowed portion (104) and the acid overflow pipe (105) are provided with quantitative limit tubes (110) in sequence from high to low.

5. A quantitative acid adding device for lead-acid batteries according to claim 1, characterized in that: The top of the acid overflow pipe (105) is sealed and connected to a quantitative adjustment pipe (111).

6. A quantitative acid adding device for lead-acid batteries according to claim 1, characterized in that: The peripheral side surface of the narrowed portion (104) is fixedly connected to a quantitative adjustment cylinder (112).

7. A quantitative acid adding device for lead-acid batteries according to claim 6, characterized in that: A threaded connection port (113) for a quantitative adjustment cylinder (112) is provided on the peripheral side of the narrowed portion (104); the threaded connection port (113) is threadedly connected to the port of the quantitative adjustment cylinder (112); and a sealing rubber pad (114) is provided between the threaded connection port (113) and the port of the quantitative adjustment cylinder (112).

8. A quantitative acid adding device for lead-acid batteries according to claim 1, characterized in that: A plurality of acid adding pots (1) are arranged in the overflow collecting tank (103).