A fast positioning processing device for installing a crossbeam and / or a cross plate
By designing and installing cross beams and/or cross plates, using the coordination of limit grooves and component installation molds, the accuracy and efficiency of positioning, line drawing and hole punching processes during distribution cabinet assembly is solved, and an efficient and accurate installation process is achieved.
Patent Information
- Application Number
- CN202421335658.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the assembly process of existing distribution cabinets, the positioning, drawing lines and drilling processes of cross beams and/or cross panels require high professional skills, and there is a large amount of data calculation, resulting in high error rates and long time.
A rapid positioning processing device for installing cross beams and/or cross plates is designed, including mounting base frames, positioning frames and multiple sets of limit grooves. Through the coordination of limit grooves and component installation molds, rapid positioning and accurate installation of cross beams and/or cross plates are achieved.
The accuracy of installing cross beams and/or cross plates is improved, the manual calculation process is reduced, the error rate is reduced, and two people can complete the work that requires multiple people to cooperate, and the time is shortened to 1/3 of the original working time.
Smart Images

Figure CN222735657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power distribution cabinets, in particular to a rapid positioning and processing device for installing a crossbeam and / or a cross plate. Background Art
[0002] In the existing distribution cabinet assembly process, the installation beams (plates) supporting the installation of components require a series of processes such as positioning, marking, and drilling. Due to the large variety of component combinations, most companies currently rely entirely on construction personnel to use traditional methods to complete the series of processes such as positioning, marking, and drilling. Construction personnel refer to the technical drawings and reserve left and right installation spaces according to the installation hole spacing requirements of the components. After completing the preliminary layout, they will position the components, mark the installation holes, etc. This work requires workers to be familiar with the installation process and the requirements of the device layout, and requires a high level of professional skills to ensure the accuracy of the positioning lines and installation holes.
[0003] In this traditional processing and production process, there is a lot of data calculation in the whole process, so the probability of error is greatly increased. Usually due to the delivery deadline, this work requires the collaboration of multiple people, which is time-consuming and has a high error rate. According to the requirements for the installation of beams (plates) and punching holes for 10 distribution cabinets, the traditional production method requires two people to collaborate and takes about 2 hours, which is time-consuming and labor-intensive, and has low efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a fast positioning processing device for installing a crossbeam and / or a cross plate, which has high accuracy and can improve work efficiency.
[0005] The technical solution adopted by the utility model to solve its technical problems is: the rapid positioning processing device for installing cross beams and / or cross plates includes a mounting base, a positioning frame arranged on the mounting base, and a plurality of groups of limiting grooves equidistantly arranged on the positioning frame for limiting the cross beams and / or cross plates.
[0006] Furthermore, the positioning frame includes a plurality of positioning plates arranged on the mounting base frame at intervals along the vertical direction, each of the positioning plates is provided with a slot, and the slots at the same height form the limiting groove.
[0007] Furthermore, the mounting base includes a crossbar, a vertical bar connected to the crossbar, and a rib connected to the upper end and the lower end of the vertical bar, and the positioning plate is fixedly connected to the vertical bar.
[0008] Furthermore, the positioning plate and the vertical rod are riveted.
[0009] Furthermore, a scale plate is provided on one side of the mounting base, and the plurality of groups of limit grooves respectively correspond to the scales on the scale plate.
[0010] Furthermore, the retaining edge and the scale plate are C-shaped, and slots are provided on the side surfaces of the retaining edge and the scale plate.
[0011] Furthermore, it also includes a component installation mold for opening connection holes on the cross beam and / or the cross plate, and the component installation mold is provided with standard hole positions.
[0012] The rapid positioning processing device for installing beams and / or horizontal plates has multiple groups of limiting grooves on the positioning frame, and the limiting grooves are used to limit the placed beams and / or horizontal plates, so as to solve the problem of displacement of the installation beams (plates) during the positioning and marking process, thereby greatly improving the accuracy of marking. At the same time, the limiting grooves are opened at equal intervals, and the component mounting plate mold is selected according to the drawings and process requirements, reducing the manual calculation link of the installation hole positioning and marking, thereby improving the work efficiency and accuracy of the installation hole positioning and marking.
[0013] In addition, by installing the crossbeam (plate) fixing mold and the component installation plate mold, the line drawing calculation process is reduced, and a large amount of data calculation is reduced. In terms of work efficiency, under the same conditions, the work that originally required the collaboration of 2 or more people is now completed by 2 people, and the time is about 1 / 3 of the time required to complete the original work, which reduces the requirements for personnel skill level and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
[0015] Figure 1 It is a structural schematic diagram of a rapid positioning processing device for installing a crossbeam and / or a cross plate according to an embodiment of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a rapid positioning processing device for installing a crossbeam and / or a cross plate according to an embodiment of the utility model;
[0017] Figure 3 yes Figure 2 A magnified view of part B;
[0018] Figure 4 It is a side view of a rapid positioning processing device for installing a crossbeam and / or a cross plate according to an embodiment of the utility model;
[0019] Figure 5 It is a side view of a rapid positioning processing device for installing a crossbeam and / or a cross plate according to an embodiment of the utility model;
[0020] Figure 6 It is a partial structural schematic diagram of a rapid positioning processing device for installing a crossbeam and / or a cross plate according to an embodiment of the utility model;
[0021] Figure 7 yes Figure 6 Enlarged view of part C.
[0022] Description of reference numerals:
[0023] 1. Installation base; 2. Positioning plate; 3. Slot; 4. Retaining edge; 5. Scale plate; 6. Component installation mold; 7. Standard hole position. DETAILED DESCRIPTION
[0024] In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, the specific implementation methods of the present utility model are now described in detail with reference to the accompanying drawings.
[0025] like Figure 1-7 As shown, a rapid positioning processing device for installing cross beams and / or cross plates is characterized in that it includes a mounting base 1, a positioning frame arranged on the mounting base 1, and a plurality of groups of limiting grooves equidistantly opened on the positioning frame for limiting the cross beams and / or cross plates.
[0026] The rapid positioning processing device for installing crossbeams and / or cross plates has multiple groups of limiting grooves on the positioning frame, and the limiting grooves are used to limit the placed crossbeams and / or cross plates, so as to solve the problem of deviation of the installed crossbeam plates during the positioning and marking process, thereby greatly improving the marking accuracy.
[0027] The positioning frame includes a plurality of positioning plates 2 arranged at intervals on a mounting base 1 in the vertical direction, each of the positioning plates 2 is provided with a card slot 3, and the card slots 3 at the same height form a group of limiting grooves. A scale plate 5 is provided on one side of the mounting base 1, and the plurality of groups of limiting grooves correspond to the scales on the scale plate 5. The retaining edge 4 and the scale plate 5 are C-shaped, and slots are provided on the side surfaces of the retaining edge 4 and the scale plate 5.
[0028] According to the technical requirements of the drawings, select the device installation beam or cross plate of appropriate width. The positioning plate 2 of this device adopts a series spacing size layout to be suitable for the rapid construction of device installation beams of series sizes such as 600mm, 800mm, 1000mm, and 1200mm.
[0029] The mounting frame 1 includes a crossbar, a vertical bar connected to the crossbar, and a flange 4 connected to the upper and lower ends of the vertical bar, and the positioning plate 2 is fixedly connected to the vertical bar. In this embodiment, the positioning plate 2 and the vertical bar are riveted and fixed as one body and then placed on a work surface.
[0030] It also includes a component installation mold 6 for opening connection holes on the crossbeam and / or cross plate, and the component installation mold 6 is provided with standard hole positions 7. The limiting grooves are opened at equal intervals, and the component installation plate mold is selected according to the drawings and process requirements, which reduces the manual calculation link of the installation hole positioning and drawing, and improves the work efficiency and accuracy of the installation hole positioning and drawing.
[0031] At the same time, according to the technical requirements of the drawings, adjust the upper and lower distances of the installation beam / plate, and place the installation beam / plate in the standard modulus groove of the device positioning plate 2 for rapid positioning; according to the technical requirements of the drawings, select the corresponding device installation template and adjust the placement spacing. The installation beam plate fixing mold and the component installation plate mold are used together to reduce the line drawing calculation process and a large amount of data calculation. In terms of work efficiency, under the same conditions, the work that originally required 2 or more people to collaborate can be completed by 2 people, and the time is about 1 / 3 of the time required to complete the original work, which reduces the requirements for personnel skill level and improves work efficiency.
[0032] The production and working principle of this processing device are as follows:
[0033] 1. The processing device for making and installing the crossbeam plate can simulate the actual installation space size requirements of the crossbeam plate in the control cabinet to ensure that it will not be offset in subsequent work. It can realize the rapid positioning, marking, punching and other processes of the installation crossbeam plates of different widths and lengths.
[0034] 2. Make templates for installation hole spacing of various components. According to data statistics and market research in previous actual use, the installation dimensions of components of different brands on the market are highly consistent. Under the same current frame level, products with the same installation dimensions can account for about 70% of all products. Therefore, the universality and applicability of the template for installation hole spacing of components are relatively high.
[0035] 3. Fix the installation beam plate by fixing the mold, and use the component installation hole distance template to quickly locate and simulate the component installation position and the fixing hole position. Realize fast positioning, drawing lines, and drilling holes.
[0036] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0037] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A rapid positioning processing device for installing a crossbeam and / or a cross plate, characterized in that: The invention comprises a mounting frame (1), a positioning frame arranged on the mounting frame (1), and a plurality of groups of limiting grooves for limiting the position of a cross beam and / or a cross plate which are equidistantly arranged on the positioning frame; the positioning frame comprises a plurality of positioning plates (2) arranged on the mounting frame (1) at intervals in the vertical direction, each positioning plate (2) is provided with a slot (3), and the slots (3) located at the same height form the limiting grooves; the mounting frame (1) comprises a cross bar, a vertical bar connected to the cross bar, and a retaining edge (4) connected to the upper and lower ends of the vertical bar, the positioning plate (2) being fixedly connected to the vertical bar; the positioning plate (2) and the vertical bar are riveted; a scale plate (5) is arranged on one side of the mounting frame (1), and the plurality of groups of limiting grooves respectively correspond to the scales on the scale plate (5); the retaining edge (4) and the scale plate (5) are C-shaped, and slots are provided on the side surfaces of the retaining edge (4) and the side surfaces of the scale plate (5); It also includes a component installation mold (6) for opening connection holes on the cross beam and / or the cross plate, and the component installation mold (6) is provided with standard hole positions (7).