Combined filtrate distribution device for disc filter with external adjustment of filtrate ratio
By designing a combined filtrate distribution device of sliding rod, universal joint and push rod in a disc filter, the problem of adjusting the filtrate ratio in the prior art requires disassembly and disassembly, and the sealing assembly prevents vacuum leakage and serial areas, achieving efficient filtrate distribution and safe operation.
Patent Information
- Application Number
- CN202421546309.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The filtrate distribution device of the existing disc filter needs to be disassembled when adjusting the filtrate ratio, and the dispensing plate drives the telescopic rod easily causes torque due to eccentricity, affects rotation and is prone to breaking, and there is no sealing to cause vacuum leakage and serial area.
A combined filtrate distribution device for disc filters that adjusts the filtrate ratio outside the machine is designed. Through the coordination of sliding rods, universal joints and push rods, the position of the turbid clear distribution sheet is adjusted, and the independence of the atmospheric area and the turbid filtrate area is ensured through the sealing component.
The filtrate ratio is adjusted without shutdown, avoiding torque and fracture problems, and preventing vacuum leakage and serial zones through sealing components.
Smart Images

Figure CN222738665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc filters, in particular to a disc filter combined filtrate distribution device for adjusting filtrate ratio outside the machine. Background Art
[0002] The combined filtrate distribution device of the disc filter, such as patent document CN114931790B, divides the filtrate into independent clear filtrate area and turbid filtrate area through turbid and clear distribution plates. If it is necessary to adjust the ratio of the clear filtrate area to the turbid filtrate area, the disc filter needs to be stopped, and then the outer frame and distribution components of the distribution device need to be disassembled, which is time-consuming and labor-intensive.
[0003] Patent document CN111593595B discloses a filtrate distribution device of a multi-disc concentrator, wherein a distribution plate driving mechanism includes a distribution plate driving telescopic rod inclined downward and pointing to the distribution plate, the distribution plate driving telescopic rod is connected to the distribution plate through a connecting rod assembly, and the distribution plate driving telescopic rod is extended and retracted to drive the distribution plate to rotate within a certain angle range. Although this structure realizes the adjustment of the filtrate ratio outside the machine, it is prone to the following problems:
[0004] 1. The distribution plate driving telescopic rod is a straight telescopic rod with a long overall length. It is easy to cause torque due to eccentricity, which affects the rotation of the turbid and clear distribution plate and is also easy to cause the telescopic rod to break;
[0005] 2. The distribution plate drives the telescopic rod to enter the turbid filtrate area through the atmospheric area. No seal is set between the two areas, which may easily cause vacuum leakage in the turbid filtrate area and cross-zone. Utility Model Content
[0006] The utility model provides a disk filter combined filtrate distribution device for adjusting filtrate ratio outside the machine. Through the cooperation of a sliding rod, a universal joint and a push rod, even if the push rod and the sliding rod are eccentric, it does not affect the adjustment of the position of the turbid and clear distribution plate.
[0007] The technical solution of the utility model is implemented as follows: a combined filtrate distribution device of a disc filter for adjusting the filtrate ratio outside the machine includes an outer frame and a distribution component, the distribution component includes a fixed frame, a circumferentially sliding turbid and clear distribution piece is arranged in the fixed frame, the turbid and clear distribution piece is hingedly connected to one end of a connecting rod, the other end of the connecting rod is hinged to the lower end of a sliding rod, the upper end of the sliding rod is connected to one end of a push rod through a universal joint, the other end of the push rod is provided with a threaded section, the threaded section passes through the upper end of the outer frame, and is screwed with an adjusting nut.
[0008] Furthermore, a perforation is provided on the end plate of the fixed frame, a sealing assembly is provided at the perforation, and the sliding rod slides through the sealing assembly. Through the setting of the sealing assembly, even if the sliding rod moves up and down, the atmosphere zone and the turbid filtrate zone can be ensured to be independent of each other, avoiding cross-zone.
[0009] Furthermore, the sealing assembly includes an annular T-shaped connecting plate, the T-shaped connecting plate is fixed at the perforation, and a sealing ring is arranged inside the T-shaped connecting plate.
[0010] Furthermore, the universal joint includes a connecting seat, in which a rotating universal ball is arranged, the connecting seat is fixedly connected to the upper end of the sliding rod, and the universal ball is fixedly connected to the lower end of the push rod.
[0011] Furthermore, the connection seat includes a lower connection plate and an upper connection plate, the lower connection plate is fixed to the upper end of the sliding rod, the upper connection plate and the lower connection plate are detachably connected by bolts, the lower connection plate is provided with a lower arc groove that matches the lower side of the universal ball, and the upper connection plate is provided with an upper arc groove that matches the upper side of the universal ball. The setting of the connection seat structure facilitates the connection and disassembly between the push rod and the sliding rod.
[0012] Beneficial effects of the utility model:
[0013] The push rod of the utility model is connected to the sliding rod through a universal joint, so even if the part is eccentric, it is not easy to cause torque, ensuring that the push rod can move up and down smoothly, and then smoothly adjust the position of the turbid and clear distribution plate. Because the push rod and the sliding rod are connected through a universal joint, and the sliding rod is hinged to the connecting rod, the position of the perforation on the end plate of the fixed frame remains unchanged, thereby facilitating the installation of the sealing assembly, thereby achieving the independence of the atmospheric zone and the turbid and filtrate zone, and avoiding cross-zone. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 for Figure 1 A top view of
[0017] Figure 3 for Figure 2 Sectional view of AA in the middle;
[0018] Figure 4 It is a schematic diagram of the structure of the connecting rod, the sliding rod and the push rod;
[0019] Figure 5 is a schematic diagram of the structure of the sealing component;
[0020] Figure 6This is a schematic diagram of the structure of a universal ball.
[0021] Outer frame 1, fixed frame 2, turbid and clear distribution plate 3, connecting rod 4, sliding rod 5, universal joint 6, push rod 7, threaded section 8, adjusting nut 9, sealing assembly 10, T-type connecting plate 11, sealing ring 12, universal ball 13, lower connecting plate 14, upper connecting plate 15, lower arc groove 16, upper arc groove 17. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-4 As shown, the combined filtrate distribution device of the disc filter for adjusting the filtrate ratio outside the machine includes an outer frame 1 and a distribution component, and the distribution component includes a fixed frame 2. The outer frame 1, the fixed frame 2 and other structures of the distribution device are all prior arts, the same as patent document CN114931790B.
[0024] A circumferentially sliding turbid and clear distribution piece 3 is arranged in the fixed frame 2. The turbid and clear distribution piece 3 is hingedly connected to one end of the connecting rod 4. The other end of the connecting rod 4 is hingedly connected to the lower end of the sliding rod 5. The upper end of the sliding rod 5 is connected to one end of the push rod 7 through a universal joint 6. Through the setting of the universal joint 6, even if the sliding rod 5 and the push rod 7 are not in the same straight line, the push rod 7 can push the sliding rod 5 to move. A threaded section 8 is arranged at the other end of the push rod 7. The threaded section 8 passes through the upper end of the outer frame 1 and is screwed with an adjusting nut 9. By rotating the adjusting nut 9, the push rod 7 moves up and down. Through the up and down movement of the push rod 7, the turbid and clear distribution piece 3 is driven to move along the fixed frame 2 through the sliding rod 5 and the connecting rod 4, thereby adjusting the ratio of the clear filtrate area to the turbid filtrate area.
[0025] The method of using the distribution device is as follows: when the turbid filtrate area needs to be reduced, the adjusting nut 9 is rotated to move the push rod 7 upward, and the push rod 7 drives the sliding rod 5 and the connecting rod 4 to move upward, thereby driving the turbid and clear distribution piece 3 to move toward the side close to the turbid filtrate area, thereby reducing the space of the turbid filtrate area;
[0026] When the turbid filtrate area needs to be enlarged, the adjusting nut 9 is rotated to move the push rod 7 downward, and the push rod 7 drives the sliding rod 5 and the connecting rod 4 downward, thereby driving the turbid and clear distribution plate 3 to move away from the turbid filtrate area, thereby increasing the space of the turbid filtrate area.
[0027] like Figure 3-5As shown, a perforation is provided on the end plate of the fixed frame 2 near the turbid filtrate area, and a sealing assembly 10 is provided at the perforation. The sealing assembly 10 includes an annular T-shaped connecting plate 11, which is fixed to the perforation by bolts, and a sealing ring 12 is fixed inside the T-shaped connecting plate 11. The sliding rod 5 slides through the T-shaped connecting plate 11 and plays a sealing role through the sealing ring 12. Here, the separation of the turbid filtrate area and the atmosphere area is achieved by the setting of the sealing assembly 10, so as to avoid vacuum leakage in the turbid filtrate area and the occurrence of cross-area.
[0028] like Figure 4 and 6 As shown, the universal joint 6 includes a connecting seat and a universal ball 13, the connecting seat includes a lower connecting plate 14 and an upper connecting plate 15, the lower connecting plate 14 is fixed to the upper end of the sliding rod 5, the upper connecting plate 15 is detachably connected to the lower connecting plate 14 by bolts, the lower connecting plate 14 is provided with a lower arc groove 16 that cooperates with the lower side of the universal ball 13, the upper connecting plate 15 is provided with an upper arc groove 17 that cooperates with the upper side of the universal ball 13, the lower arc groove 16 and the upper arc groove 17 constitute an assembly groove for installing the universal ball 13, the universal ball 13 can rotate in multiple directions in the assembly groove, and the universal ball 13 is fixedly connected to the lower end of the push rod 7.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A combined filtrate distribution device for a disc filter for adjusting the filtrate ratio outside the machine, comprising an outer frame and a distribution component, wherein the distribution component comprises a fixed frame, and is characterized in that: A circumferentially sliding turbidity and clearness distribution plate is arranged in the fixed frame, which is hingedly connected to one end of the connecting rod, the other end of the connecting rod is hingedly connected to the lower end of the sliding rod, the upper end of the sliding rod is connected to one end of the push rod through a universal joint, and the other end of the push rod is provided with a threaded section, which passes through the upper end of the outer frame and is screwed with an adjusting nut.
2. The combined filtrate distribution device for disc filter with external filtrate ratio adjustment according to claim 1 is characterized in that: The end plate of the fixed frame is provided with a through hole, a sealing component is provided at the through hole, and the sliding rod slides through the sealing component.
3. The combined filtrate distribution device for disc filter with external filtrate ratio adjustment according to claim 2 is characterized in that: The sealing component comprises an annular T-shaped connecting plate, which is fixed at the perforation and has a sealing ring arranged inside.
4. The combined filtrate distribution device for disc filters with external filtrate ratio adjustment according to claim 1, characterized in that: The universal joint comprises a connecting seat, in which a rotating universal ball is arranged, the connecting seat is fixedly connected to the upper end of the sliding rod, and the universal ball is fixedly connected to the lower end of the push rod.
5. The combined filtrate distribution device for disc filters with external filtrate ratio adjustment according to claim 4 is characterized in that: The connecting seat includes a lower connecting plate and an upper connecting plate. The lower connecting plate is fixed to the upper end of the sliding rod. The upper connecting plate and the lower connecting plate are detachably connected by bolts. A lower arc groove is provided in the lower connecting plate to cooperate with the lower side of the universal ball. An upper arc groove is provided in the upper connecting plate to cooperate with the upper side of the universal ball.
Citation Information
Patent Citations
A filtrate distribution device for a multi-disc concentrator
CN111593595B
A combined filtrate distribution device for a disc filter and a method of using the same
CN114931790B