An explosion-proof self-cleaning filter

By using a combination of stainless steel brushes and brush plates in the explosion-proof self-cleaning filter, impurities in the inner and outer walls of the filter cartridge are cleaned, and dirt is discharged in a timely manner through sewage pipes and sewage pumps, the problem of difficulty in completely removing impurities in the prior art is solved, and filtration efficiency and safety are improved.

CN222738747UActive Publication Date: 2025-04-11SHANDONG DONGXINLI ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421412214.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

After long-term use of the existing explosion-proof self-cleaning filter, it is difficult to completely remove fine impurities, which may adhere to the inner wall of the filter cartridge, resulting in reduced filtration efficiency and system failure or safety hazards.

Method used

An explosion-proof self-cleaning filter is designed, using a combination of stainless steel brushes and brush plates. It is set on the inside of the filter cartridge through stainless steel brushes, and the brush plate is set on the outside of the filter cartridge. It cooperates with the rotating shaft and connecting rod to clean impurities in the inner and outer walls of the filter cartridge, and ensures that the dirt is discharged in time through the sewage pipe and sewage pump.

Benefits of technology

It effectively avoids the accumulation of impurities, improves filtration efficiency, reduces the risk of failure and safety hazards, and ensures timely discharge of dirt and avoids filter blockage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222738747U_ABST
    Figure CN222738747U_ABST
Patent Text Reader

Abstract

The utility model discloses an explosion-proof self-cleaning filter, which relates to the technical field of self-cleaning filters. The explosion-proof self-cleaning filter comprises a tank body, a top cover is detachably mounted on the top of the tank body by a plurality of bolts, a rotating shaft, the rotating shaft is vertically arranged at the inner center position of the tank body, and the top end of the rotating shaft passes through the bottom of the top cover, a diverter ring, the diverter ring is fixedly connected to the bottom of the tank body, the bottom end of the rotating shaft passes through the center of the diverter ring, and the rotating shaft is rotatably connected to the middle part of the diverter ring, a stainless steel brush fixedly connected to the side of the first connecting rod away from the first connecting plate cooperates with a brush plate fixedly connected to the bottom of the second connecting plate away from the center of the circle, and the stainless steel brush is arranged on the inner side of the filter cartridge, and the brush plate is arranged on the outer side of the filter cartridge, and the two cooperate to clean impurities adhered to the inner and outer walls of the filter cartridge to prevent them from accumulating on the inner and outer walls of the filter cartridge and reducing the filtering efficiency of the filter.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of self-cleaning filters, in particular to an explosion-proof self-cleaning filter. Background Art

[0002] Explosion-proof self-cleaning filters are designed to operate safely in explosive environments and are usually used in chemical, petroleum, natural gas and other fields. The background is to prevent the danger of sparks or static electricity in explosive gas or dust environments. Special materials and designs are used to ensure that the filter can work stably in high-pressure and high-temperature environments. At the same time, it has an automatic cleaning function to ensure filtering efficiency and safety.

[0003] The filter cartridge of the existing explosion-proof self-cleaning filter is prone to some fine impurities that are difficult to completely remove after long-term use. These impurities may adhere to the inner wall of the filter cartridge. If the filter cartridge is not cleaned or replaced in time, the accumulation of these impurities may affect the normal operation of the filter, reduce its filtration efficiency, and may cause system failure or safety hazards. Therefore, it is necessary to provide an explosion-proof self-cleaning filter to solve the above-mentioned problems. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, an explosion-proof self-cleaning filter is provided. The technical solution solves the problem that the filter cartridge of the existing explosion-proof self-cleaning filter proposed in the above-mentioned background technology is prone to some fine impurities that are difficult to completely remove after long-term use. These impurities may adhere to the inner wall of the filter cartridge. If the filter cartridge is not cleaned or replaced in time, the accumulation of these impurities may affect the normal operation of the filter, reduce its filtration efficiency, and may cause system failure or safety hazards.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An explosion-proof self-cleaning filter, comprising:

[0007] A tank body is used as the main body of the explosion-proof self-cleaning filter, and a top cover is detachably mounted on the top of the tank body by a plurality of bolts;

[0008] A rotating shaft, the rotating shaft is vertically arranged at the inner center of the tank body, and the top end of the rotating shaft passes through the bottom of the top cover;

[0009] A diverter ring, the diverter ring is fixedly connected to the bottom of the tank body, the bottom end of the rotating shaft passes through the center of the diverter ring, and the rotating shaft is rotatably connected to the middle part of the diverter ring;

[0010] A filter cartridge, wherein the filter cartridge is disposed inside the tank body, and the top end of the filter cartridge is on the same horizontal line as the top end of the inner wall of the tank body, and the bottom end of the filter cartridge is embedded in the inner bottom end of the tank body;

[0011] Among them, a plurality of first connecting plates are fixedly connected to the surface of the rotating shaft, and a first connecting rod is fixedly connected to the surface of the rotating shaft through a plurality of first connecting plates, the first connecting rods are evenly arranged around the surface of the rotating shaft, and a stainless steel brush is fixedly connected to the side of the first connecting rod away from the first connecting plate, and the end of the stainless steel brush away from the first connecting rod abuts against the inner wall of the filter cartridge, a second connecting piece is fixedly connected to the top of the surface of the rotating shaft, the second connecting piece is a circular ring structure, and a brush plate is fixedly connected to the bottom of the second connecting piece away from the center of the circle, a plurality of brush plates are provided and evenly arranged between the filter cartridge and the tank body, and a plurality of brush rollers are movably connected to the side of the brush plate close to the filter cartridge.

[0012] Preferably, the top end of the rotating shaft is fixedly connected to a first connecting piece, and the end of the rotating shaft away from the first connecting piece is fixedly connected to a connecting column.

[0013] Preferably, the diverter ring is a circular ring structure, and a plurality of diverter plates are arranged inside the diverter ring.

[0014] Preferably, a water outlet is provided on the surface of the tank body, a water inlet is provided at the bottom of the tank body, and flanges are provided on one side of the water inlet and the water outlet.

[0015] Preferably, a mounting frame is fixedly connected to the top of the top cover, a transmission is fixedly installed on the top of the mounting frame, a first motor is fixedly installed on one side of the transmission, and the first motor is transmission-connected to the rotating shaft through the transmission.

[0016] Preferably, a sewage pipe is fixedly connected to one side of the top of the top cover, a sewage pump is provided at one end of the sewage pipe, a second motor is fixedly installed on the top of the sewage pump, and a sewage outlet is provided on the side of the sewage pump away from the sewage pipe.

[0017] Preferably, a differential pressure switch is provided below the water outlet, and the top and bottom of the differential pressure switch are respectively connected to the water inlet and the water outlet through detection tubes.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] In an explosion-proof self-cleaning filter proposed in this scheme, a stainless steel brush fixedly connected to a side of a first connecting rod away from a first connecting plate cooperates with a brush plate fixedly connected to a position of a bottom of a second connecting plate away from the center of a circle, and the stainless steel brush is arranged on the inner side of a filter cartridge, and the brush plate is arranged on the outer side of the filter cartridge. The two cooperate to clean impurities adhered to the inner and outer walls of the filter cartridge, thereby preventing them from accumulating on the inner and outer walls of the filter cartridge and reducing the filtering efficiency of the filter;

[0020] By setting up the sewage pipe and sewage outlet on the top side of the tank body, it can be ensured that the sewage will not be directly deposited on the bottom of the filter or the water inlet during discharge, so as to avoid clogging the filter and maintain the normal operation of the filter. At the same time, it can also ensure that the sewage is affected by gravity during discharge, thereby improving the discharge efficiency and ensuring that the sewage can be discharged in a timely and effective manner and will not stay in the filter for too long. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the rotating shaft in the utility model;

[0024] Figure 4 It is a structural schematic diagram of the diverter ring in the utility model;

[0025] The numbers in the figure are:

[0026] 1. Tank body; 101. Water inlet; 102. Water outlet; 103. Top cover; 2. Rotating shaft; 201. First connecting piece; 202. First connecting plate; 203. First connecting rod; 204. Stainless steel brush; 205. Second connecting piece; 206. Brush plate; 207. Connecting column; 3. Diverter ring; 301. Diverter plate; 4. Mounting frame; 5. Transmission; 6. First motor; 7. Sewage pump; 8. Second motor; 9. Sewage pipe; 10. Sewage outlet; 11. Pressure difference switch; 12. Filter cartridge. DETAILED DESCRIPTION

[0027] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0028] Reference Figure 1-4 As shown, an explosion-proof self-cleaning filter comprises:

[0029] The tank body 1 is used as the main body of the explosion-proof self-cleaning filter. The top of the tank body 1 is detachably mounted with a top cover 103 by means of a plurality of bolts, which improves the explosion-proof performance of the filter, can effectively prevent combustible gas or dust from entering the interior of the filter, and reduces the risk of explosion or fire;

[0030] A rotating shaft 2, which is vertically arranged at the inner center of the tank body 1, and the top end of the rotating shaft 2 passes through the bottom of the top cover 103;

[0031] The diverter ring 3 is fixedly connected to the bottom of the tank body 1, the bottom end of the rotating shaft 2 passes through the center of the diverter ring 3, and the rotating shaft 2 is rotatably connected to the middle part of the diverter ring 3;

[0032] The filter cartridge 12 is disposed inside the tank body 1, and the top of the filter cartridge 12 is on the same horizontal line as the top of the inner wall of the tank body 1, and the bottom of the filter cartridge 12 is embedded in the bottom of the tank body 1;

[0033] Among them, a plurality of first connecting plates 202 are fixedly connected to the surface of the rotating shaft 2, and a first connecting rod 203 is fixedly connected to the surface of the rotating shaft 2 through the plurality of first connecting plates 202. The first connecting rods 203 are evenly arranged around the surface of the rotating shaft 2, and a stainless steel brush 204 is fixedly connected to the side of the first connecting rod 203 away from the first connecting plate 202, and the end of the stainless steel brush 204 away from the first connecting rod 203 abuts against the inner wall of the filter cartridge 12, and a second connecting piece 205 is fixedly connected to the top of the surface of the rotating shaft 2, the second connecting piece 205 is a circular ring structure, and a brush plate 206 is fixedly connected to the bottom of the second connecting piece 205 away from the center of the circle, and a plurality of brush plates 206 are provided and evenly arranged between the filter cartridge 12 and the tank body 1, and a plurality of brush rollers are movably connected to the side of the brush plate 206 close to the filter cartridge 12, the upper surface of the second connecting piece 205 abuts against the upper surface of the tank body 1, and the top of the filter cartridge 12 abuts against the second connecting piece 20 5 abuts against the lower surface of the filter cartridge 12 to prevent the sewage carrying impurities inside the filter cartridge 12 from entering the outside of the filter cartridge 12, which may easily cause the water outlet 102 to be blocked, thereby reducing the filtering efficiency of the filter and may cause system failure or safety hazards. The stainless steel brush 204 abuts against the inner wall of the filter cartridge 12 away from one end of the first connecting rod 203, which can clean the impurities in the inner wall of the filter cartridge 12 and the filter holes to prevent the impurities from accumulating on the inner wall of the filter cartridge 12, thereby reducing the filtering performance of the filter cartridge 12. A plurality of fan-shaped through holes are provided on the surface of the second connecting piece 205 to facilitate the sewage pump 7 to extract and discharge the sewage carrying impurities inside the filter cartridge 12. The brush plate 206 is arranged between the outer side of the filter cartridge 12 and the inner wall of the tank body 1, and a plurality of brush rollers arranged on one side of the brush plate 206 close to the filter cartridge 12 can clean the impurities adhered to the outer wall of the filter cartridge 12 to prevent them from accumulating on the outer wall of the filter cartridge 12, thereby affecting the filtering performance of the filter cartridge 12.

[0034] Further, see Figure 3 As shown, the top of the rotating shaft 2 is fixedly connected with a first connecting plate 201, and the end of the rotating shaft 2 away from the first connecting plate 201 is fixedly connected with a connecting column 207. A plurality of through holes can be provided on the surface of the first connecting plate 201 to facilitate the connecting rod arranged at the lower end of the transmission 5 to fix the first connecting plate 201 with a plurality of bolts, so that the first motor 6 can better control the rotation of the rotating shaft 2.

[0035] Further, see Figure 4As shown, the diverter ring 3 is a circular ring structure, and a plurality of diverter plates 301 are arranged inside the diverter ring 3. The diverter plates 301 are arranged at the inner upper end of the water inlet 101. The diverter plates 301 can evenly distribute the water flow at the water inlet 101 to various parts of the filter to avoid the problem of uneven filtering effect caused by the water flow being concentrated in a certain part. By evenly distributing the water flow, the diverter plates 301 can ensure that all filter media can be fully utilized, thereby improving the filtering efficiency and more effectively removing suspended matter and impurities. The diverter plates 301 can help slow down the water flow speed and reduce the impact force of the water flow, thereby reducing the risk of impurity accumulation and clogging in the filter and extending the service life of the filter. The diverter plates 301 can stabilize the entry of water flow and prevent abnormal operation or failure of the filter due to unstable water flow.

[0036] Further, see Figure 1 and Figure 2 As shown, the surface of the tank body 1 is provided with a water outlet 102, the bottom of the tank body 1 is provided with a water inlet 101, and flanges are provided on one side of the water inlet 101 and the water outlet 102. The top of the top cover 103 is fixedly connected with a mounting frame 4, the top of the mounting frame 4 is fixedly installed with a transmission 5, one side of the transmission 5 is fixedly installed with a first motor 6, and the first motor 6 is transmission-connected to the rotating shaft 2 through the transmission 5. A sewage pipe 9 is fixedly connected to one side of the top of the top cover 103, and a sewage pump 7 is provided at one end of the sewage pipe 9. The sewage pipe 9 and the sewage pump 7 are both arranged on the top of the filter tank body 1. Arranging the sewage pipe 9 above the tank body 1 can ensure that the dirt will not be directly deposited at the bottom of the filter tank body 1 or the water inlet 101 when discharged, so as to avoid clogging the filter tank body 1 and maintain the normal operation of the filter tank body 1. The sewage pipe 9 is arranged above the tank body 1 to ensure that the sewage is subjected to the effect of gravity when discharged, thereby improving the discharge efficiency, ensuring that the sewage can be discharged in a timely and effective manner, and will not stay in the filter tank body 1 for too long. The sewage pipe 9 is arranged above the tank body 1 to make the sewage outlet 10 easier to operate and maintain, reduce the work intensity of the maintenance personnel, and improve the maintenance efficiency. The second motor 8 is fixedly installed on the top of the sewage pump 7, and the sewage outlet 10 is arranged on the side of the sewage pump 7 away from the sewage pipe 9. A pressure difference switch 11 is arranged below the water outlet 102, and the top and bottom of the pressure difference switch 11 are respectively connected to the water inlet 101 and the water outlet 102 through the detection tube. The flanges arranged at the water inlet 101 and the water outlet 102 facilitate the connection of the water inlet pipe and the water outlet pipe with the filter, and can improve the air tightness of the filter to avoid the infiltration of dangerous substances. The surface of the filter tank body 1 can be coated with an explosion-proof coating. This explosion-proof coating can effectively isolate high-temperature surfaces and reduce the risk of fire or explosion. The explosion-proof coating can be used for a long time in harsh environments.

[0037] Working principle and implementation method: Before use, the explosion-proof self-cleaning filter can be connected to the water inlet pipe by using the flange set on one side of the water inlet 101, and connected to the water outlet pipe by using the flange set on one side of the water outlet 102. Similarly, the sewage outlet 10 is also connected to the sewage pipe 9 like the water inlet 101 and the water outlet 102. The tank body 1 to be filtered is connected to the water inlet pipe, the water outlet pipe and the sewage pipe 9 respectively, and the sewage can enter the tank body 1 from the water inlet pipe. The diverter plate 301 of the water inlet 101 can evenly distribute the water flow at the water inlet 101 to various parts of the filter, avoiding the problem of uneven filtering effect caused by the concentration of water flow in a certain part, and also reducing the impact force of the water flow, thereby reducing the risk of accumulation and clogging of impurities in the filter and extending the service life of the filter. Then, the first motor 6 is started to control the rotation of the shaft 2. The first connecting plate 202 fixedly connected to the surface of the shaft 2 will stir the sewage inside the filter cartridge 12, so that the impurities inside the sewage can be quickly intercepted by the filter cartridge 12 and remain inside the filter cartridge 12. At the same time, the shaft 2 will also drive the stainless steel brush 204 and the brush plate 206 to rotate to prevent impurities from adhering to the inner and outer walls of the filter cartridge 12, thereby affecting the filtering performance of the filter cartridge 12. Then, the filtered sewage will be discharged from the water outlet 102 and sent to the purification device for treatment, and the sewage carrying impurities inside the filter cartridge 12 will be extracted by the sewage pump 7 and sent to other devices for re-filtration treatment.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An explosion-proof self-cleaning filter, characterized in that: include: A tank body (1) is used as a main body of an explosion-proof self-cleaning filter, and a top cover (103) is detachably mounted on the top of the tank body (1) by means of a plurality of bolts; A rotating shaft (2), wherein the rotating shaft (2) is vertically arranged at the inner center position of the tank body (1), and the top end of the rotating shaft (2) passes through the bottom of the top cover (103); A diverter ring (3), the diverter ring (3) is fixedly connected to the bottom of the tank body (1), the bottom end of the rotating shaft (2) passes through the center of the diverter ring (3), and the rotating shaft (2) is rotatably connected to the middle part of the diverter ring (3); A filter cartridge (12), wherein the filter cartridge (12) is arranged inside the tank body (1), and the top end of the filter cartridge (12) is on the same horizontal line as the top end of the inner wall of the tank body (1), and the bottom end of the filter cartridge (12) is embedded in the bottom end of the tank body (1); The surface of the rotating shaft (2) is fixedly connected to a plurality of first connecting plates (202), and the surface of the rotating shaft (2) is fixedly connected to a first connecting rod (203) via the plurality of first connecting plates (202), the first connecting rods (203) are evenly arranged around the surface of the rotating shaft (2), and a stainless steel brush (204) is fixedly connected to a side of the first connecting rod (203) away from the first connecting plate (202), and the stainless steel brush (204) is away from the first connecting rod (20 3) one end is in contact with the inner wall of the filter cartridge (12), a second connecting piece (205) is fixedly connected to the top of the surface of the rotating shaft (2), the second connecting piece (205) is a circular ring structure, and a brush plate (206) is fixedly connected to the bottom of the second connecting piece (205) at a position away from the center of the circle, a plurality of brush plates (206) are provided and evenly arranged between the filter cartridge (12) and the tank body (1), and a plurality of brush rollers are movably connected to one side of the brush plate (206) close to the filter cartridge (12).

2. An explosion-proof self-cleaning filter according to claim 1, characterized in that: The top end of the rotating shaft (2) is fixedly connected to a first connecting piece (201), and the end of the rotating shaft (2) away from the first connecting piece (201) is fixedly connected to a connecting column (207).

3. The explosion-proof self-cleaning filter according to claim 1, characterized in that: The diverter ring (3) is a circular ring structure, and a plurality of diverter plates (301) are arranged inside the diverter ring (3).

4. The explosion-proof self-cleaning filter according to claim 1, characterized in that: The surface of the tank body (1) is provided with a water outlet (102), the bottom of the tank body (1) is provided with a water inlet (101), and flanges are provided on one side of the water inlet (101) and the water outlet (102).

5. The explosion-proof self-cleaning filter according to claim 1, characterized in that: The top of the top cover (103) is fixedly connected to a mounting frame (4), a transmission (5) is fixedly mounted on the top of the mounting frame (4), a first motor (6) is fixedly mounted on one side of the transmission (5), and the first motor (6) is transmission-connected to the rotating shaft (2) via the transmission (5).

6. The explosion-proof self-cleaning filter according to claim 1, characterized in that: A sewage pipe (9) is fixedly connected to one side of the top of the top cover (103); a sewage pump (7) is provided at one end of the sewage pipe (9); a second motor (8) is fixedly installed on the top of the sewage pump (7); and a sewage outlet (10) is provided on the side of the sewage pump (7) away from the sewage pipe (9).

7. The explosion-proof self-cleaning filter according to claim 4, characterized in that: A differential pressure switch (11) is provided below the water outlet (102), and the top and bottom of the differential pressure switch (11) are respectively connected to the water inlet (101) and the water outlet (102) through detection tubes.