An environmentally friendly water spray tower for preparation production
By introducing filters and cooling boxes into the spray tower, the traditional spray tower consumes a lot of water, impurities damage the water pump, and poor cooling effect is solved, and more efficient water recycling and exhaust gas cooling effect is achieved.
Patent Information
- Application Number
- CN202421522980.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Traditional water spray towers consume a lot of water during use. After the spray water is recycled, it is easy to mix impurities to damage the water pump, and the cooling effect is poor. The spray water needs to be replaced regularly.
An environmentally friendly water spray tower is designed, including a filter and a cooling box. After the spray water is removed from impurities by the filter, it is cooled and recycled through the cooling box to ensure the normal operation of the water pump and maintain the cooling effect.
Through filtration and cooling treatment, the service life of the water pump is extended, the water consumption is reduced, the cooling effect of exhaust gas is improved, and the frequency of spray water is reduced.
Smart Images

Figure CN222738853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spray towers, in particular to an environmentally friendly water spray tower for preparation production. Background Art
[0002] As a pre-treatment device in waste gas treatment, the water spray tower plays a key role in many waste gas treatments, including dust removal and cooling. The water spray tower can change the sprayed liquid according to different purification needs. Due to the efficient adsorption effect of the spray tower, it is widely used in factories.
[0003] The wastewater after spraying in the traditional spray tower will be discharged directly, which consumes a huge amount of water and does not meet the energy conservation and emission reduction standards. In order to reduce the water consumption during use, the existing water spray tower usually recycles the spray water. When the water pump is used to circulate the spray water, since the spray water will be mixed with impurities after dust removal, the water pump is very likely to be damaged by impurities, which greatly affects the work progress and increases the maintenance and use costs. In addition, the temperature of the high-temperature exhaust gas transported in the spray tower is basically around 300 degrees. The spray water circulates for a long time and reacts with the exhaust gas, and the temperature of the spray water gradually increases, and the cooling effect will be greatly reduced. Therefore, the spray water needs to be replaced regularly, which is time-consuming and labor-intensive. Utility Model Content
[0004] The utility model aims at the deficiencies of the prior art and provides a spray tower which can filter and cool spray water, thereby improving the use effect and working efficiency of the equipment.
[0005] The utility model is realized through the following technical scheme: an environmentally friendly water spray tower for preparation production, comprising a tower body, a spray chamber provided in the tower body, a spray assembly provided in the spray chamber, an air inlet provided on the side wall of the spray chamber, an air outlet provided on the top of the spray chamber, a water outlet provided at the bottom of the spray chamber, a filter connected to the water outlet, a cooling box provided on one side of the tower body, a first water pump connected between the water outlet of the filter and the water inlet of the cooling box, and a second water pump connected between the water outlet of the cooling box and the water inlet of the spray assembly.
[0006] In this solution, the spray water flows from the drain port through a filter to remove impurities and flows into the first water pump, thereby avoiding damage to the water pump by impurities and increasing the service life of the water pump. The water is then cooled in a cooling box and recycled, thereby ensuring the cooling effect on the exhaust gas and improving work efficiency.
[0007] As an optimization, a partition is fixedly connected in the tower body, the spray chamber is formed above the partition, the operation chamber is formed below the partition, and the filter is arranged in the operation chamber. This optimization scheme protects the filter.
[0008] As an optimization, an observation window is provided on the outer wall of the spray room, and a manhole is provided on the outer wall of the operating room. In this optimization scheme, the observation window is provided to facilitate observation of the dust removal status in the spray room, and the manhole is provided to facilitate personnel to maintain and repair the filter.
[0009] As an optimization, a quartz sand filter layer and an activated carbon filter layer are sequentially arranged in the filter from top to bottom. This optimization scheme improves the filtering effect of impurities in the spray water through multi-layer filtration.
[0010] As an optimization, the cooling box includes a box body, and a heat dissipation fan is arranged on the top of the box body. This optimization scheme cools the spray water by the heat dissipation fan.
[0011] As an optimization, a water collecting bucket is provided in the box below the heat dissipation fan, and the water inlet of the cooling box is provided above the water collecting bucket. In this optimization scheme, the incoming spray water is buffered by the water collecting bucket, and the spray water flows through the water collecting bucket and then falls, thereby accelerating the cooling speed.
[0012] As an optimization, a spiral guide plate is fixed on the inner wall of the water collecting bucket, and the guide plate extends downward along the circumference of the side wall of the water collecting bucket. This optimization solution further guides the spray water flowing through the guide plate, and the spray water flow path becomes longer, further improving the cooling speed.
[0013] As an optimization, the spray assembly includes a vertically arranged main pipe, and the outer wall of the main pipe is provided with multiple horizontal branches distributed along the circumference, and multiple spray nozzles are arranged on the horizontal branches. In this optimization scheme, the horizontal branches are distributed circumferentially to reduce the dead angle of spraying, so that the spray water can fully contact and react with the exhaust gas, and improve the dust removal and cooling effect.
[0014] As an optimization, the plurality of horizontal branches are distributed in multiple groups along the length direction of the main pipe. In this optimization scheme, multiple groups of horizontal branches are arranged from top to bottom, and spraying water is sprayed through more horizontal branches to further improve the dust removal and cooling effect.
[0015] The beneficial effects of the utility model are as follows: the spray water flows from the water outlet through the filter to remove impurities and flows into the first water pump, thereby preventing the impurities from damaging the water pump and increasing the service life of the water pump. The filter is provided with multiple filter layers to ensure the impurity removal and filtering effect.
[0016] After being cooled in the cooling box, it is recycled to ensure the cooling effect of the exhaust gas and improve work efficiency. In addition, the horizontal branch pipes of the spray assembly are distributed along the circumference and length of the main pipe to enhance the dust removal and cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of the utility model;
[0018] Figure 2 This is a cross-sectional view of the utility model;
[0019] Figure 3 This is a top view of the water collecting bucket;
[0020] Figure 4 is a cross-sectional view of the filter;
[0021] As shown in the figure:
[0022] 1. Tower body, 2. Filter, 21. Quartz sand filter layer, 22. Activated carbon filter layer, 3. Spray assembly, 31. Main pipe, 32. Horizontal branch pipe, 33. Spray nozzle, 4. Cooling box, 41. Box body, 5. Cooling fan, 6. Water collecting bucket, 61. Guide plate, 7. First water pump, 8. Second water pump, 9. Observation window, 10. Manhole, 11. Air inlet, 12. Air outlet, 13. Rain cap, 14. Reinforcement rib, 15. Partition, 16. Spray room, 17. Operation room. DETAILED DESCRIPTION
[0023] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.
[0024] like Figures 1 to 4 As shown, an environmentally friendly water spray tower for preparation production includes a tower body 1, a plurality of reinforcing ribs 14 are fixedly connected to the outer wall of the tower body 1 along the height of the tower body, and the tower body 1 is provided with a spray chamber 16. Specifically, a partition 15 is fixedly connected to the tower body 1, and the partition 15 described in this embodiment is a funnel-shaped structure, which is convenient for water discharge. The partition 15 divides the inner cavity of the tower body 1 into two parts, the spray chamber 16 is formed above the partition, and the operating chamber 17 is formed below the partition. An observation window 9 is provided on the outer wall of the spray chamber 16, and a manhole 10 is provided on the outer wall of the operating chamber 17. A manhole cover for sealing the manhole 10 is hingedly installed on the outer wall of the operating chamber.
[0025] The spray chamber 16 is provided with a spray assembly 3, the bottom of the side wall of the spray chamber 16 is provided with an air inlet 11, and the top of the spray chamber 16 is provided with an air outlet 12. In this embodiment, a rainproof cap 13 is installed on the air outlet 12. The bottom of the spray chamber 16 is provided with a water outlet, and the water outlet is connected to a filter 2, and the filter 2 is arranged in the operating room 17.
[0026] Specifically, the top and bottom of the filter 2 are respectively provided with a water inlet and a water outlet, and the water inlet and the outlet of the filter 2 are connected. A quartz sand filter layer 21 and an activated carbon filter layer 22 are sequentially provided in the filter 2 from top to bottom. A card slot is provided on the inner wall of the filter of this embodiment, and the quartz sand filter layer and the activated carbon filter layer are both fixed in the card slot for easy replacement.
[0027] A cooling box 4 is provided on one side of the tower body 1, and a first water pump 7 is connected between the water outlet of the filter 2 and the water inlet of the cooling box 4. In this embodiment, an electric control valve is installed at the water outlet of the filter 2, the water outlet of the filter 2 is connected to the input end of the first water pump 7, and the output end of the first water pump 7 is connected to the water inlet of the cooling box 4.
[0028] The cooling box 4 includes a box body 41, and an observation window 9 is also provided on the outer wall of the box body 41. A heat dissipation fan 5 is fixedly provided on the top of the box body 41. The heat dissipation fan 5 is located at the center of the top of the box body 41 to blow cold air into the box body. The side wall of the box body is also provided with heat dissipation holes to accelerate heat dissipation. A water collecting hopper 6 is provided below the heat dissipation fan 5 in the box body 41. The water collecting hopper 6 is a funnel-shaped structure. A spiral guide plate 61 is fixedly connected to the inner wall of the water collecting hopper 6. The guide plate 61 extends downward along the circumference of the side wall of the water collecting hopper 6 to the bottom port of the water collecting hopper, guides the spray water flowing through, extends the flow path of the spray water, and accelerates cooling.
[0029] The water inlet of the cooling box 4 is arranged above the water collecting bucket 6, and a second water pump 8 is connected between the water outlet of the cooling box 4 and the water inlet of the spray assembly 3. Specifically, the upper end and the lower end of the side wall of the cooling box 4 are respectively provided with a water inlet and a water outlet. The water outlet of the cooling box 4 is connected to the input end of the second water pump 8, and the output end of the second water pump 8 is connected to the water inlet of the spray assembly 3.
[0030] The spray assembly 3 includes a vertically arranged main pipe 31 , which is fixed at the center of the spray chamber. The upper end of the main pipe 31 is a water inlet and is connected to the output end of the second water pump 8 , and the lower end of the main pipe 31 is sealed.
[0031] A plurality of transverse branch pipes 32 are distributed along the circumferential direction on the outer wall of the main pipe 31 . The plurality of transverse branch pipes 32 are distributed in a plurality of groups along the length direction of the main pipe 31 . A plurality of spray nozzles 33 are disposed on the transverse branch pipes 32 .
[0032] Specifically, in this embodiment, four transverse branch pipes 32 extending laterally are evenly distributed on the outer wall of the main pipe 31 in the circumferential direction, and five spray nozzles 33 are distributed at the bottom of the transverse branch pipe 32 along the length direction of the transverse branch pipe. The four transverse branch pipes 32 form a branch pipe group, and three groups of the branch pipe groups are evenly distributed in the length direction of the main pipe 31, so that the spray water is evenly sprayed in the spray chamber, can fully contact and react with the exhaust gas, and improve the dust removal and cooling effect.
[0033] Working principle: After the spray water and exhaust gas react in the spray chamber 16, they enter the filter 2 through the drain port, and the impurities mixed in the spray water are adsorbed and filtered by the quartz sand filter layer 21 and the activated carbon filter layer 22 to discharge the clean spray water. The filtered spray water is transported to the cooling box 4 through the first water pump 7, and the spray water falls into the water collecting bucket 6. The flow is guided by the guide plate 61 on the water collecting bucket 6. The cooling fan 5 on the top of the cooling box 4 cools the flowing spray water, and the water is transported to the spray assembly 3 through the second water pump 8 for spraying and recycling.
[0034] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.
Claims
1. An environmentally friendly water spray tower for preparation production, comprising a tower body (1), characterized in that: The tower body (1) is provided with a spray chamber (16), a spray assembly (3) is provided in the spray chamber (16), an air inlet (11) is provided on the side wall of the spray chamber, an air outlet (12) is provided on the top of the spray chamber, a water outlet is provided at the bottom of the spray chamber, the water outlet is connected to a filter (2), a cooling box (4) is provided on one side of the tower body (1), a first water pump (7) is connected between the water outlet of the filter (2) and the water inlet of the cooling box (4), and a second water pump (8) is connected between the water outlet of the cooling box (4) and the water inlet of the spray assembly (3).
2. The environmentally friendly water spray tower for preparation production according to claim 1, characterized in that: A partition (15) is fixedly connected to the tower body (1), the spray chamber (16) is formed above the partition, and an operating chamber (17) is formed below the partition. The filter (2) is arranged in the operating chamber (17).
3. The environmentally friendly water spray tower for preparation production according to claim 2, characterized in that: An observation window (9) is provided on the outer wall of the spray room (16), and a manhole (10) is provided on the outer wall of the operating room (17).
4. The environmentally friendly water spray tower for preparation production according to claim 1, characterized in that: The filter (2) is provided with a quartz sand filter layer (21) and an activated carbon filter layer (22) in sequence from top to bottom.
5. The environmentally friendly water spray tower for preparation production according to claim 1, characterized in that: The cooling box (4) comprises a box body (41), and a heat dissipation fan (5) is provided on the top of the box body.
6. The environmentally friendly water spray tower for preparation production according to claim 5, characterized in that: A water collecting hopper (6) is provided in the box body (41) below the heat dissipation fan, and a water inlet of the cooling box is provided above the water collecting hopper.
7. The environmentally friendly water spray tower for preparation production according to claim 6, characterized in that: A spiral guide plate (61) is fixedly connected to the inner wall of the water collecting bucket (6), and the guide plate extends downward along the circumference of the side wall of the water collecting bucket.
8. The environmentally friendly water spray tower for preparation production according to claim 1, characterized in that: The spray assembly (3) comprises a vertically arranged main pipe (31), the outer wall of which is provided with a plurality of transverse branch pipes (32) distributed in the circumferential direction, and a plurality of spray nozzles (33) are provided on the transverse branch pipes.
9. The environmentally friendly water spray tower for preparation production according to claim 8, characterized in that: The plurality of transverse branch pipes (32) are distributed in a plurality of groups along the length direction of the main pipe.