A high-precision dual-servo sprayer

By designing high-precision dual servo sprayers and using dual-axis displacement technology, the problem that traditional sprayers cannot effectively cover complex shapes or multi-angle surfaces is solved, achieving more efficient and wider spray coverage and easy operation.

CN222739504UActive Publication Date: 2025-04-11JIAXING DINGHE INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421393616.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-11
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

Most traditional sprayers can only perform single-axis motion and cannot effectively cover target surfaces of complex shapes or multiple angles, increasing operational difficulty and work complexity.

Method used

A high-precision dual servo sprayer is designed. By providing a first servo motor and a second servo motor, the first threaded rod and the second threaded rod control the movement of the first moving seat and the second moving seat, so as to realize the up, down, front and back of the spray module, and have the ability to double-axis displacement.

Benefits of technology

The device is able to cover a wider range of areas including complex shapes and multi-angle target surfaces, improve spraying efficiency and coverage, reduce operational difficulty and working time, reduce labor costs, and ensure even liquid coverage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of sprayers, and discloses a high-precision dual-servo sprayer, including a fixed seat, a placement block is fixedly connected to the rear end of the upper surface of the fixed seat, a first servo motor is fixedly connected to the outer wall of the rear end of the placement block, a first threaded rod is fixedly connected to the output end of the first servo motor, a first push block is threadedly matched with the middle part of the outer wall of the first threaded rod, a placement groove is provided in the middle part of the upper surface of the placement block, and a first movable seat is fixedly connected to the upper surface of the first push block. In the utility model, compared with most traditional sprayers, the protective shell provided in the sprayer is fixed together by a fixed frame and a first movable seat, which enables users to disassemble the support frame, so that the components on the support frame and the placement block can be maintained and repaired more conveniently, thereby improving the convenience of maintenance of the device and improving the service life of the device.
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Description

Technical Field

[0001] The utility model relates to the field of sprayers, in particular to a high-precision double-servo sprayer. Background Art

[0002] A sprayer is a device used to spray liquid onto a target surface. The working principle of a sprayer is usually to generate high-pressure airflow or liquid pressure to spray the liquid onto the target surface through a nozzle or nozzle. Sprayers are widely used in agriculture, gardening, cleaning, and car maintenance. They are convenient and efficient spraying equipment that can meet the spraying needs of different industries and fields.

[0003] However, most traditional sprayers can only perform single-axis movement and cannot spray in multiple directions. This may result in limited spray coverage and inability to effectively cover target surfaces of complex shapes or multiple angles. At the same time, it will also increase the difficulty of operation, requiring manual adjustment of the position of the sprayer to cover all areas that need to be treated, increasing the complexity and time-consuming nature of the work.

[0004] Therefore, those skilled in the art provide a high-precision dual-servo sprayer to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a high-precision dual-servo sprayer is proposed. Compared with most traditional sprayers, the sprayer is provided with a first servo motor and a second servo motor, and can control the first movable seat and the second movable seat to move through the first threaded rod and the second threaded rod, thereby controlling the spraying module to move up and down, front and back, so that the device has the ability of dual-axis displacement, which can cover a wider area, including target surfaces of complex shapes and multiple angles, improve spraying efficiency and coverage, and the dual-axis movable sprayer can complete the spraying task relatively quickly, thereby improving work efficiency, saving time and labor costs, and ensuring that the sprayed liquid evenly covers the target surface, improving the spraying effect and quality.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A high-precision dual-servo sprayer comprises a fixed seat, a rear end of the upper surface of the fixed seat is fixedly connected to a placement block, an outer wall of the rear end of the placement block is fixedly connected to a first servo motor, an output end of the first servo motor is fixedly connected to a first threaded rod, a middle portion of the outer wall of the first threaded rod is threadedly matched with a first push block, a placement groove is provided in the middle portion of the upper surface of the placement block, a first moving seat is fixedly connected to the upper surface of the first push block, a fixed frame is fixedly connected to the front end of the upper surface of the first moving seat, a protective shell is fixedly connected to the outer wall of the front end of the fixed frame, a support frame is fixedly connected to the upper surface of the support frame, a placement plate is fixedly connected to the upper surface of the support frame, and a second threaded rod is rotatably connected to the front end of the lower surface of the placement plate;

[0008] The upper end of the outer wall of the second threaded rod is fixedly connected to the first pulley, the outer wall of the first pulley is sleeved with a toothed belt, the rear end of the lower surface of the placing plate is fixedly connected to the second servo motor, the output end of the second servo motor is fixedly connected to the second pulley, the middle thread of the outer wall of the second threaded rod is matched with a second pushing block, the outer wall of the front end of the second pushing block is fixedly connected to the second moving seat, the outer wall of the front end of the second moving seat is fixedly connected to the control module, one side of the lower surface of the control module is fixedly connected to the spraying module, the side of the lower surface of the control module away from the spraying module is fixedly connected to a connecting line, the end of the connecting line away from the control module is fixedly connected to the processing and control module, and the upper end of the outer wall of one side of the protective shell is fixedly connected to the processing and control module.

[0009] Through the above technical solution, compared with most traditional sprayers, the protective shell of the sprayer is fixed together by the fixed frame and the first movable seat, which enables the user to disassemble the support frame, so that the components on the support frame and the placement block can be maintained and repaired more conveniently, thereby improving the convenience of maintenance of the device and increasing the service life of the device.

[0010] Furthermore, both sides of the inner wall of the front end of the placement groove are fixedly connected with a circular sliding rod, and the outer wall of the circular sliding rod is slidably provided with two first sliding blocks;

[0011] Through the above technical solution, the first movable seat can slide on the circular sliding rod through the first sliding block, thereby improving the stability of the first movable seat during movement.

[0012] Furthermore, rectangular sliders are fixedly connected to both sides of the inner bottom surface of the support frame, and a plurality of second sliders are fixedly connected to the periphery of the outer wall of the rear end of the second movable seat;

[0013] Through the above technical solution, the second movable seat can slide on the rectangular sliding block through the second sliding block, thereby improving the stability of the second movable seat during movement.

[0014] Furthermore, one end of the second threaded rod away from the placement plate is rotatably connected to the center of the inner bottom surface of the support frame;

[0015] Through the above technical solution, the support frame and the placement plate can limit and fix the position of the second threaded rod, thereby enabling the second movable seat to move in a position parallel to the support frame.

[0016] Furthermore, joints are fixedly connected to both sides of the middle of the front end outer wall of the spray module;

[0017] Through the above technical solution, a joint is provided so that the spray module can be connected to an external infusion tube.

[0018] Furthermore, a plurality of spray heads are fixedly connected to the middle of the lower surface of the spray module, and a counterweight limit block is fixedly connected to the middle of the outer wall of the spray head;

[0019] Through the above technical solution, the distance between the spray heads is limited by setting the counterweight limit block, and the spraying position of the spray head is limited.

[0020] Furthermore, the outer wall of the placement plate is fixedly connected with a shell;

[0021] Through the above technical solution, the various components placed on the plate are protected by providing a shell.

[0022] Furthermore, one end of the connection line away from the control module is fixedly connected to the processing and control module;

[0023] Through the above technical solution, the processing and control module can be connected to the control module through the connecting line.

[0024] The utility model has the following beneficial effects:

[0025] 1. The utility model proposes a high-precision dual-servo sprayer. Compared with most traditional sprayers, the sprayer is provided with a first servo motor and a second servo motor, which can control the first movable seat and the second movable seat to move through the first threaded rod and the second threaded rod, and then control the spraying module to move up and down and forward and backward, so that the device has the ability of dual-axis displacement, which can cover a wider area, including target surfaces with complex shapes and multiple angles, improve spraying efficiency and coverage, and the dual-axis movement sprayer can complete the spraying task more quickly, thereby improving work efficiency, saving time and labor costs, and ensuring that the sprayed liquid evenly covers the target surface, improving the spraying effect and quality.

[0026] 2. The utility model proposes a high-precision dual-servo sprayer. Compared with most traditional sprayers, the protective shell of the sprayer is fixed together by a fixed frame and a first movable seat, so that the user can disassemble the support frame, so that the components on the support frame and the placement block can be maintained and repaired more conveniently, thereby improving the convenience of maintenance of the device and prolonging the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a structural schematic diagram of a high-precision dual-servo sprayer proposed by the utility model;

[0028] Figure 2 This is a schematic diagram of the spraying module structure of a high-precision dual-servo sprayer proposed by the utility model;

[0029] Figure 3 This is a schematic diagram of the placement slot structure of a high-precision dual-servo sprayer proposed by the utility model;

[0030] Figure 4 This is a schematic diagram of the structure of the first moving block of a high-precision dual-servo sprayer proposed by the utility model;

[0031] Figure 5 This is a schematic diagram of the support frame structure of a high-precision dual-servo sprayer proposed by the utility model;

[0032] Figure 6 The utility model is a schematic diagram of the structure of a moving base of a high-precision dual-servo sprayer.

[0033] Legend:

[0034] 1. Fixed seat; 2. Placement block; 3. First servo motor; 4. First threaded rod; 5. First push block; 6. Placement slot; 7. Round slide rod; 8. First slider; 9. First movable seat; 10. Fixed frame; 11. Protective shell; 12. Support frame; 13. Rectangular slider; 14. Placement plate; 15. Second threaded rod; 16. First pulley; 17. Toothed belt; 18. Second servo motor; 19. Second pulley; 20. Second movable seat; 21. Second slider; 22. Control module; 23. Spraying module; 24. Spray head; 25. Counterweight limit block; 26. Connection line; 27. Processing and control module; 28. Shell; 29. ​​Connector; 30. Second push block. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] Reference Figure 1-6 , an embodiment provided by the utility model:

[0037] A high-precision dual-servo sprayer comprises a fixed seat 1, a placement block 2 is fixedly connected to the rear end of the upper surface of the fixed seat 1, a first servo motor 3 is fixedly connected to the outer wall of the rear end of the placement block 2, a first threaded rod 4 is fixedly connected to the output end of the first servo motor 3, a first push block 5 is threadedly matched with the middle part of the outer wall of the first threaded rod 4, a placement groove 6 is opened in the middle part of the upper surface of the placement block 2, a circular slide bar 7 is fixedly connected to both sides of the inner wall of the front end of the placement groove 6, two first slide blocks 8 are slidably connected to the outer wall of the circular slide bar 7, so that the first movable seat 9 can slide on the circular slide bar 7 through the first slide block 8, thereby improving the stability of the first movable seat 9 when moving, the upper surface of the first push block 5 is fixedly connected to the first movable seat 9, the front end of the upper surface of the first movable seat 9 is fixedly connected to the fixed frame 10, the outer wall of the front end of the fixed frame 10 is fixedly connected to the protective shell 11, and the outer wall of the front end of the protective shell 11 is fixedly connected to the support frame 12.

[0038] A placement plate 14 is fixedly connected to the upper surface of the support frame 12, and a second threaded rod 15 is rotatably connected to the front end of the lower surface of the placement plate 14, and a first pulley 16 is fixedly connected to the upper end of the outer wall of the second threaded rod 15, and a toothed belt 17 is sleeved on the outer wall of the first pulley 16, and a second servo motor 18 is fixedly connected to the rear end of the lower surface of the placement plate 14, and a second pulley 19 is fixedly connected to the output end of the second servo motor 18, and a second push block 30 is threadedly matched in the middle part of the outer wall of the second threaded rod 15, and a second movable seat 20 is fixedly connected to the outer wall of the front end of the second push block 30, and a rectangular slider 13 is fixedly connected to both sides of the inner bottom surface of the support frame 12. A plurality of second sliders 21 are fixedly connected to the periphery of the outer wall at the rear end of the seat 20, so that the second movable seat 20 can slide on the rectangular slider 13 through the second slider 21, thereby improving the stability of the second movable seat 20 when moving, and a control module 22 is fixedly connected to the outer wall at the front end of the second movable seat 20, a spraying module 23 is fixedly connected to one side of the lower surface of the control module 22, a connecting line 26 is fixedly connected to the side of the lower surface of the control module 22 away from the spraying module 23, and a processing and control module 27 is fixedly connected to the end of the connecting line 26 away from the control module 22, and a processing and control module 27 is fixedly connected to the upper end of the outer wall on one side of the protective shell 11.

[0039] Compared with most traditional sprayers, this sprayer is provided with a first servo motor 3 and a second servo motor 18, which can control the movement of the first movable seat 9 and the second movable seat 20 through the first threaded rod 4 and the second threaded rod 15, and then control the spraying module 23 to move up and down and forward and backward, so that the device has the ability of dual-axis displacement, which can cover a wider area, including target surfaces of complex shapes and multiple angles, improve spraying efficiency and coverage, and the dual-axis movement sprayer can complete the spraying task more quickly, thereby improving work efficiency, saving time and labor costs, and ensuring that the sprayed liquid evenly covers the target surface, improving the spraying effect and quality.

[0040] One end of the second threaded rod 15 away from the placement plate 14 is rotatably connected to the center of the inner bottom surface of the support frame 12, so that the support frame 12 and the placement plate 14 can limit and fix the position of the second threaded rod 15, and then the second movable seat 20 can move in a position parallel to the support frame 12. Both sides of the middle of the outer wall of the front end of the spray module 23 are fixedly connected with joints 29. By setting the joints 29, the spray module 23 can be connected to the external infusion tube. The middle of the lower surface of the spray module 23 is fixedly connected with a plurality of spray heads 24 A counterweight limit block 25 is fixedly connected to the middle of the outer wall of the spray head 24. The counterweight limit block 25 is set to limit the distance between the spray heads 24 and the spraying position of the spray head 24. A shell 28 is fixedly connected to the outer wall of the placement plate 14. The shell 28 is set to protect the various components on the placement plate 14. The end of the connecting line 26 away from the control module 22 is fixedly connected to the processing and control module 27, so that the processing and control module 27 can be connected to the control module 22 through the connecting line 26.

[0041] Working principle: first connect the external infusion tube to the connector 29, adjust the settings in the processing and control module 27, and then the processing and control module 27 will control the first servo motor 3 and the second servo motor 18 according to the set instructions, and the first servo motor 3 will control the first push block 5 to move the first movable seat 9 through the first threaded rod 4, and the second servo motor 18 will rotate with the second threaded rod 15 through the cooperation of the pulley and the toothed belt 17, thereby controlling the second push block 30 to move the second movable seat 20, so that the processing and control module 27 can control the spray module 23 to move up and down, front and back through the first servo motor 3 and the second servo motor 18. After moving to the desired position, the control module 22 will control the spray head 24 to spray the liquid to the desired position.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-precision dual-servo sprayer, comprising a fixing base (1), characterized in that: The rear end of the upper surface of the fixed seat (1) is fixedly connected to a placement block (2), the outer wall of the rear end of the placement block (2) is fixedly connected to a first servo motor (3), the output end of the first servo motor (3) is fixedly connected to a first threaded rod (4), the middle part of the outer wall of the first threaded rod (4) is threadedly matched with a first pushing block (5), a placement groove (6) is provided in the middle part of the upper surface of the placement block (2), and the upper surface of the first pushing block (5) is fixedly connected to a first moving seat (9); The front end of the upper surface of the first movable seat (9) is fixedly connected to a fixing frame (10), the outer wall of the front end of the fixing frame (10) is fixedly connected to a protective shell (11), the outer wall of the front end of the protective shell (11) is fixedly connected to a support frame (12), the upper surface of the support frame (12) is fixedly connected to a placement plate (14), the front end of the lower surface of the placement plate (14) is rotatably connected to a second threaded rod (15), the upper end of the outer wall of the second threaded rod (15) is fixedly connected to a first pulley (16), the outer wall of the first pulley (16) is sleeved with a toothed belt (17), and the rear end of the lower surface of the placement plate (14) is fixedly connected to a second servo motor (18); The output end of the second servo motor (18) is fixedly connected to a second pulley (19); the middle part of the outer wall of the second threaded rod (15) is threadedly matched with a second pushing block (30); the outer wall at the front end of the second pushing block (30) is fixedly connected to a second moving seat (20); the outer wall at the front end of the second moving seat (20) is fixedly connected to a control module (22); one side of the lower surface of the control module (22) is fixedly connected to a spraying module (23); the side of the lower surface of the control module (22) away from the spraying module (23) is fixedly connected to a connecting line (26); one end of the connecting line (26) away from the control module (22) is fixedly connected to a processing and control module (27); and the upper end of the outer wall of one side of the protective shell (11) is fixedly connected to the processing and control module (27).

2. A high-precision dual-servo sprayer according to claim 1, characterized in that: Circular slide bars (7) are fixedly connected to both sides of the inner wall of the front end of the placement groove (6), and two first slide blocks (8) are slidably disposed on the outer wall of the circular slide bar (7).

3. A high-precision dual-servo sprayer according to claim 1, characterized in that: Rectangular sliders (13) are fixedly connected to both sides of the inner bottom surface of the support frame (12), and a plurality of second sliders (21) are fixedly connected to the periphery of the rear end outer wall of the second movable seat (20).

4. A high-precision dual-servo sprayer according to claim 1, characterized in that: One end of the second threaded rod (15) away from the placement plate (14) is rotatably connected to the center of the inner bottom surface of the support frame (12).

5. A high-precision dual-servo sprayer according to claim 1, characterized in that: Joints (29) are fixedly connected on both sides of the middle portion of the front end outer wall of the spray module (23).

6. A high-precision dual-servo sprayer according to claim 1, characterized in that: A plurality of spray heads (24) are fixedly connected to the middle of the lower surface of the spray module (23), and a counterweight limit block (25) is fixedly connected to the middle of the outer wall of the spray head (24).

7. A high-precision dual-servo sprayer according to claim 1, characterized in that: The outer wall of the placement plate (14) is fixedly connected with a shell (28).

8. The high-precision dual-servo sprayer according to claim 1, characterized in that: One end of the connection line (26) away from the control module (22) is fixedly connected to the processing and control module (27).