Dip coating equipment for Dacromet coating
By designing a dip coating equipment for Darkro coating including a rack, dip coating tank, lifting device and drive device, the problem of workpieces colliding with each other during the dip coating process in the prior art is solved, and uniform coating on the surface of the workpiece and the improvement of production quality are achieved.
Patent Information
- Application Number
- CN202421340268.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing Darkro dip coating equipment causes workpieces to collide with each other during the stirring process, affecting production quality.
A dip coating device for Darkro coating including a rack, dip coating tank, lifting device and drive device is designed. The workpiece is placed in the net basket by a lifting device, and the net basket is slowly immersed in the Darkro coating liquid in the dip coating tank by using the drive device, and the fluidity of the coating liquid is increased through the jet device to ensure that the coating liquid is evenly covered on the surface of the workpiece.
It effectively avoids collisions between workpieces, ensures uniform coating on the surface of workpieces, and improves production quality.
Smart Images

Figure CN222739533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dipping coating device for Dacromet coating, belonging to the technical field of dipping coating equipment. Background Art
[0002] Dacromet is a mixture of zinc, aluminum and chromium. After special treatment, it will form a uniform and dense coating on the metal surface. Usually, the Dacromet coating liquid is mainly applied to the metal surface by dipping. After searching, it was found that the Chinese patent with publication number CN219597113U disclosed a Dacromet dipping device. In this patent, the workpiece to be dipped is placed in the workpiece basket, and the workpiece basket is placed in the dipping box by mechanical claws. The workpiece basket is adsorbed and fixed by the electromagnet, the electromagnet power is turned on, and the rotating motor is started to rotate the workpiece basket. An appropriate amount of dipping liquid is injected into the dipping box, and the dipping liquid and the workpiece are stirred evenly by the stirring rod. However, this patent will cause collisions between workpieces during the stirring process, resulting in damage, affecting production quality. Summary of the invention
[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a dipping device for Dacromet coating, which can coat the surface of a workpiece well, is easy to operate and improves production quality.
[0004] In order to solve the above technical problems, the technical solution of the utility model is: a dipping device for Dacromet coating, comprising:
[0005] frame;
[0006] A dipping tank, which is installed on the frame and is provided with a dipping chamber for storing Dacromet coating liquid;
[0007] A lifting device, the lifting device comprising a lifting member, a hanging assembly and a placing basket, the lifting member is slidably mounted on the frame, the hanging assembly is mounted on the lifting member, the lifting device is suitable for being driven to slide up and down, the hanging assembly is suitable for hanging the placing basket, and the placing basket is suitable for placing workpieces to be dipped;
[0008] A driving device is connected to the lifting device, and the driving device is suitable for driving the lifting member to slide up and down on the frame so that the placement basket on the hanging assembly is immersed in the Dacromet coating liquid in the dipping chamber during the sliding process.
[0009] Furthermore, the frame is provided with a base platform, and the dipping tank is installed on the base platform of the frame.
[0010] Furthermore, in order to prevent the dipping tank from being overturned during the dipping process, a fixing frame is further provided on the base platform, the fixing frame is fixedly connected to the base platform, and the dipping tank is suitable for being clamped by the fixing frame.
[0011] Furthermore, the hoisting assembly includes two hoisting arms for hoisting the basket.
[0012] Furthermore, the hanging arm is movably connected to the lifting member, and a hook seat is provided at the top of the hanging arm.
[0013] Furthermore, in order to facilitate the hanging and placing of the net basket, a gripping handle is also provided on the placing net basket, and the gripping handle is suitable for being clamped on the hook seat.
[0014] Furthermore, the lifting member is slidably mounted on the frame via at least one guide rail and slider pair; wherein,
[0015] The guide rail slider pair comprises:
[0016] A guide rail mounted on the rack;
[0017] A sliding block is arranged on the lifting member and cooperates with the guide rail.
[0018] Furthermore, in order to control the position of the basket, the driving device includes a connecting seat and a cylinder, the connecting seat is installed on the base platform, the cylinder is hinged on the connecting seat, and the movable end of the cylinder is hinged to the lifting member.
[0019] Furthermore, in order to replace the Dacromet coating solution, the dipping tank is also provided with a drain port suitable for discharging the Dacromet coating solution.
[0020] Furthermore, in order to enable the Dacromet coating liquid to be better coated on the workpiece, the Dacromet coating dipping equipment also includes an injection device, which includes an air pump and at least one nozzle, the air pump is installed on the outer wall of the dipping tank, the nozzle is installed on the inner wall of the dipping tank, and the nozzle is connected to the air pump.
[0021] After adopting the above technical solution, the utility model has the following beneficial effects:
[0022] 1. In the present invention, add an appropriate amount of Dacromet coating liquid into the dipping tank, place the workpieces to be coated in the placement basket, and ensure that the workpieces are arranged neatly and do not collide with each other. Use the hook seat on the lifting assembly to lift the placement basket, and ensure that the placement basket is firmly hung on the lifting arm;
[0023] Start the driving device, which drives the lifting part up and down through the cylinder. The lifting part slides smoothly on the frame through the guide rail slider pair, and the placement basket on the lifting component is slowly immersed in the Dacromet coating liquid in the dipping tank. After the placement basket is completely immersed in the coating liquid, it is kept for a period of time. During this process, the jet device is started, and the air pump sprays the coating liquid through the nozzle to increase the fluidity of the coating liquid, so that the coating liquid covers the surface of the workpiece more evenly;
[0024] After the preset dipping time, the driving device drives the lifting part to slowly lift the placement basket out of the coating liquid. After standing for a period of time, the excess coating liquid will naturally drip back into the dipping tank through the placement basket. The coated workpiece will be placed in a safe place for natural drying or for the next step of processing.
[0025] 2. In the present invention, if the coating liquid needs to be replaced, the drain port is opened to discharge the old coating liquid, and new coating liquid is added after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional diagram of the dipping equipment for Dacromet coating of the utility model;
[0027] Figure 2 It is a front view of the dipping equipment for Dacromet coating of the utility model;
[0028] Figure 3 It is a left view of the dipping equipment for Dacromet coating of the utility model;
[0029] Figure 4 It is a rear view of the dipping equipment for Dacromet coating of the utility model;
[0030] Figure 5 It is a top view of the dipping equipment for Dacromet coating of the utility model. DETAILED DESCRIPTION
[0031] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
[0032] like Figure 1-5 As shown, a dipping device for Dacromet coating comprises:
[0033] Rack 1;
[0034] A dipping tank 2, which is mounted on the frame 1 and is provided with a dipping chamber 21 for storing the Dacromet coating solution;
[0035] The lifting device includes a lifting member 31, a hoisting assembly and a placement basket 33. The lifting member 31 is slidably mounted on the frame 1, and the hoisting assembly is mounted on the lifting member 31. The lifting device is suitable for being driven to slide up and down, and the hoisting assembly is suitable for hoisting the placement basket 33. The placement basket 33 is suitable for placing workpieces to be dipped;
[0036] The driving device is connected to the lifting device, and the driving device is suitable for driving the lifting member 31 to slide up and down on the frame 1 so that the placement basket 33 on the hanging assembly is immersed in the Dacromet coating liquid in the dipping chamber 21 during the sliding process.
[0037] Specifically, Figure 1-5 As shown, the frame 1 is provided with a base platform 11 , and the dipping tank 2 is installed on the base platform 11 of the frame 1 .
[0038] Specifically, Figure 1-5 As shown, a fixing frame 111 is also provided on the base platform 11 , and the fixing frame 111 is fixedly connected to the base platform 11 , and the dipping tank 2 is suitable for being clamped by the fixing frame 111 . The setting of the fixing frame 111 enables the dipping tank 2 to remain stable on the base platform 11 .
[0039] Specifically, Figure 1-5 As shown, the lifting assembly includes two lifting arms 321 for lifting and placing the basket 33.
[0040] Specifically, Figure 1-5 As shown, the hanging arm 321 is movably connected to the lifting member 31 , and a hook seat 322 is provided at the top of the hanging arm 321 .
[0041] In this embodiment, the lifting member 31 is provided with two supporting arms, and the hanging arm 321 is sleeved on the supporting arms. The hanging arm 31 is also provided with a locking mechanism, which can be a fastening bolt. Loosening the locking mechanism can allow the two hanging arms 321 to slide freely on the supporting arms to adjust the distance between the two hanging arms 321 to adapt to different sizes of placement baskets 33. Tightening the locking mechanism prevents the placement basket 33 from falling due to shaking during the dipping process.
[0042] Specifically, Figure 1-3 As shown, the basket 33 is provided with a handle, which is suitable for being snapped onto the hook seat 322 .
[0043] Specifically, the lifting member 31 is slidably mounted on the frame 1 through at least one guide rail and slider pair; wherein,
[0044] The guide rail slider pair includes:
[0045] A guide rail mounted on the rack 1;
[0046] A sliding block is arranged on the lifting member 31 and cooperates with the guide rail.
[0047] Specifically, Figure 3-5 As shown, the driving device includes a connecting seat 41 and a cylinder 42 . The connecting seat 41 is installed on the base platform 11 . The cylinder 42 is hinged on the connecting seat 41 . The movable end of the cylinder 42 is hinged to the lifting member 31 .
[0048] Specifically, Figure 1-5 As shown, the dipping tank 2 is also provided with a drain port 22 suitable for discharging the Dacromet coating liquid.
[0049] Specifically, the dipping device for Dacromet coating also includes an air jet device, which includes an air pump 51 and at least one nozzle. The air pump 51 is installed on the outer wall of the dipping tank 2, and the nozzle is installed on the inner wall of the dipping tank 2. The nozzle is connected to the air pump 51.
[0050] In this embodiment, three nozzles are evenly arranged on the inner wall of the dipping tank 2, and the nozzles are inclined 45 degrees toward the bottom of the dipping tank 2. When the air pump 51 starts working, the nozzles spray airflow toward the dipping tank 2, and the airflow drives the Dacromet coating liquid to rotate and stir in the dipping chamber 21, thereby avoiding the Dacromet coating liquid from sinking to the bottom due to long-term standing, resulting in uneven coating of the workpiece during dipping.
[0051] In the present invention, a proper amount of Dacromet coating liquid is added to the dipping tank 2, and the workpieces to be coated are placed in the placement basket 33, ensuring that the workpieces are arranged neatly and do not collide with each other. The placement basket 33 is lifted using the hook seat 322 on the lifting assembly, ensuring that the placement basket 33 is firmly suspended on the lifting arm 321;
[0052] The driving device is started, and the driving device drives the lifting member 31 to move up and down through the cylinder 42. The lifting member 31 slides smoothly on the frame 1 through the guide rail slider pair, and the placement basket 33 on the lifting assembly is slowly immersed in the Dacromet coating liquid in the dipping tank 2. After the placement basket 33 is completely immersed in the coating liquid, it is kept for a period of time. During this process, the jet device is started, and the air pump 51 sprays the coating liquid through the nozzle to increase the fluidity of the coating liquid, so that the coating liquid covers the surface of the workpiece more evenly;
[0053] After the predetermined dipping time, the driving device drives the lifting member 31 to slowly lift the placement basket 33 out of the coating liquid, let it stand for a while, and let the excess coating liquid naturally drip back into the dipping tank 2 through the mesh holes of the placement basket 33. The coated workpiece is placed in a safe place for natural drying or for the next step of processing.
[0054] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dip coating equipment for Dacromet coating, characterized in that: include: Rack (1); A dipping tank (2), wherein the dipping tank (2) is installed on the frame (1), and the dipping tank (2) is provided with a dipping chamber (21) for storing a Dacromet coating liquid; A lifting device, the lifting device comprising a lifting member (31), a hanging assembly and a placement basket (33), the lifting member (31) being slidably mounted on the frame (1), the hanging assembly being mounted on the lifting member (31), the lifting device being suitable for being driven to slide up and down, the hanging assembly being suitable for hanging the placement basket (33), and the placement basket (33) being suitable for placing a workpiece to be dip-coated; A driving device is connected to the lifting device, and the driving device is suitable for driving the lifting member (31) to slide up and down on the frame (1) so that during the sliding process, the placement basket (33) on the hanging assembly is immersed in the Dacromet coating liquid in the dipping chamber (21).
2. The Dacromet coating dipping equipment according to claim 1, characterized in that: The frame (1) is provided with a base platform (11), and the dipping tank (2) is installed on the base platform (11) of the frame (1).
3. The dipping equipment for Dacromet coating according to claim 2, characterized in that: A fixing frame (111) is also provided on the base platform (11), and the fixing frame (111) is fixedly connected to the base platform (11), and the dipping tank (2) is suitable for being clamped by the fixing frame (111).
4. The dipping equipment for Dacromet coating according to claim 1, characterized in that: The lifting assembly comprises two lifting arms (321) for lifting the placement basket (33).
5. The dipping equipment for Dacromet coating according to claim 4, characterized in that: The hanging arm (321) is movably connected to the lifting member (31), and a hanging hook seat (322) is provided at the top end of the hanging arm (321).
6. The dipping equipment for Dacromet coating according to claim 5, characterized in that: The placing net basket (33) is also provided with a handle, and the handle is suitable for being clamped on the hook seat (322).
7. The dipping equipment for Dacromet coating according to claim 1, characterized in that: The lifting member (31) is slidably mounted on the frame (1) via at least one guide rail and slider pair; wherein: The guide rail slider pair comprises: A guide rail mounted on the frame (1); A sliding block is arranged on the lifting member (31) and cooperates with the guide rail.
8. The dipping equipment for Dacromet coating according to claim 2, characterized in that: The driving device comprises a connecting seat (41) and a cylinder (42), wherein the connecting seat (41) is mounted on the base platform (11), the cylinder (42) is hinged on the connecting seat (41), and the movable end of the cylinder (42) is hinged to the lifting member (31).
9. The dipping equipment for Dacromet coating according to claim 1, characterized in that: The dipping tank (2) is also provided with a liquid discharge port (22) suitable for discharging the Dacromet coating liquid.
10. The dipping equipment for Dacromet coating according to claim 1, characterized in that: Also includes: An air jet device, the air jet device comprising an air pump (51) and at least one nozzle, the air pump (51) being mounted on the outer wall of the dipping tank (2), the nozzle being mounted on the inner wall of the dipping tank (2), and the nozzle being connected to the air pump (51).
Citation Information
Patent Citations
Dacromet dip-coating equipment
CN219597113U
Cited By
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