A super soft high gloss paint coating device for synthetic leather production

By designing a leveling mechanism with adjustable spacing and precise adjustment, the problem of poor leveling of synthetic leather in the prior art is solved, efficient leveling of synthetic leather of different thicknesses is achieved, and the production efficiency and stability of leveling effect is improved.

CN222739571UActive Publication Date: 2025-04-11ZHEJIANG JINRUI SYNTHETIC LEATHER CO LTD
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Patent Information

Application Number
CN202421335580.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-11
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

When the existing synthetic leather production equipment leveles, due to the deformation of the conveyor belt and the unadjustable spacing, the leveling quality is poor, making it difficult to be suitable for synthetic leather of different thicknesses.

Method used

A leveling mechanism including support plates, support blocks, press plates, press rollers, drive rollers and pallets is designed to ensure that the synthetic leather remains flat during the transmission process through adjustable spacing and precise adjustment structure.

Benefits of technology

It effectively improves the leveling quality of synthetic leather, adapts to synthetic leather of different thicknesses, reduces production costs, improves production efficiency, and ensures the consistency and stability of the leveling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of synthetic leather production, specifically a super-soft high-gloss paint-leather coating device for synthetic leather production, comprising a belt conveyor, wherein a leveling mechanism is arranged at the end of the belt conveyor, and the structural design of a support plate, a support block, a pressure plate, a pressure roller, a driving roller and a support plate can more effectively level the synthetic leather, thereby solving the problem of poor leveling effect of a single pressure roller and a pressure plate in the prior art. At the same time, the pressure roller cooperates with the driving roller to ensure that the synthetic leather remains flat during the transmission process, thereby improving the quality of subsequent processing. In addition, the spacing between the pressure roller and the driving roller and the spacing between the pressure plate and the support plate can be adjusted synchronously, thereby meeting the leveling requirements of synthetic leathers of different thicknesses before spraying, thereby improving the flexibility and adaptability of the device, enabling it to adapt to a wider range of processing scenarios, reducing production costs, and improving production efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of synthetic leather production, in particular to a super-soft high-gloss paint-leather coating device for synthetic leather production. Background Art

[0002] Synthetic leather is a plastic product that simulates the composition and structure of natural leather and can be used as a substitute material for it. It is usually made of an impregnated non-woven fabric as a mesh layer and a microporous polyurethane layer as a grain layer. Both the front and back sides of the synthetic leather are very similar to leather and have a certain degree of air permeability. It is closer to natural leather than ordinary artificial leather and is widely used in the production of shoes, boots, bags and balls. In the production process of synthetic leather, varnishing is a key process, the purpose of which is to provide one or more layers of coating for the synthetic leather to improve its appearance, durability and waterproofness. China's authorized utility model patent (Announcement No.: CN220335227U) discloses a leather spraying machine. In this device, when the leather is placed on the conveyor belt, it will first contact with the pressing roller, so that the unflattened part of the leather is flattened. After passing through the pressing roller, it will contact the pressing inclined surface of the fixed plate, and enter the bottom of the pressing plate through the guidance of the pressing inclined surface. Since the connecting space is smaller than the passing space, the leather is further flattened, and wrinkles are removed at the same time, completing the flattening of the leather.

[0003] However, the above device still has some shortcomings when in use: although the pressure roller extrude and flatten the synthetic leather, since the conveyor belt itself has a certain deformation ability, when the pressure roller applies pressure, the synthetic leather will squeeze the conveyor belt and cause it to deform, resulting in poor flattening quality of the synthetic leather by the pressure roller, and since the spacing between the pressure roller and the conveyor belt is not adjustable, it is difficult to be used for synthetic leathers of different thicknesses. Therefore, in view of the above situation, an ultra-soft high-gloss paint coating device for synthetic leather production is proposed. Utility Model Content

[0004] In order to compensate for the problem in the prior art that the conveyor belt itself has a certain deformation ability, when the pressure roller applies pressure, the synthetic leather will squeeze the conveyor belt and cause it to deform, thus resulting in poor leveling quality of the synthetic leather by the pressure roller, the utility model proposes an ultra-soft high-gloss paint coating device for synthetic leather production.

[0005] The utility model solves the technical problem by adopting the following technical solution: a super-soft high-gloss paint-leather spraying device for producing synthetic leather comprises a belt conveyor, a spraying mechanism is arranged on the belt conveyor, and a leveling mechanism is arranged at the end of the belt conveyor.

[0006] The leveling mechanism includes a pair of support plates arranged on the belt conveyor, a pair of support plates are rotatably connected to drive rollers, a pair of support plates are each provided with a slide groove, a pair of support plates are also respectively provided with support blocks, the slide grooves and the support blocks are slidably matched with connecting frames, and a pair of connecting frames are rotatably matched with pressure rollers.

[0007] A rotating rod is inserted into the top of one of the support blocks, and a screw is fixedly connected to the inserted end of the rotating rod. One end of the screw is rotatably engaged on the above-mentioned support block, and the screw is threadedly engaged with a connecting frame that is slidably engaged in the above-mentioned support block. A movable groove is opened through the above-mentioned support block, and an indicator plate is slidably engaged in the movable groove. The indicator plate is fixedly connected to the above-mentioned connecting frame, and a scale plate that cooperates with the indicator plate is also provided on the above-mentioned support block.

[0008] Preferably, a support plate is provided on the top of the belt conveyor, and a pair of limit plates is provided on the top of the support plate.

[0009] Preferably, a pressure plate is provided on the pair of connecting frames, and an inclined chamfer is provided on the pressure plate.

[0010] Preferably, the support block is in the shape of a "mouth", a through hole is formed through the top of the support block, the rotating rod cooperates with the through hole, and a rotating handle is arranged at the end of the rotating rod away from the screw rod.

[0011] Preferably, the connecting frame includes a transverse plate, a sliding rod and a connecting rod. The sliding rod is slidably matched with the slide groove and the support block. The sliding rod is fixedly connected to the transverse plate, and the connecting rod is arranged at the bottom of the transverse plate.

[0012] Preferably, the pressure roller is rotatably connected to the transverse plate, and the bottom of the connecting rod is fixedly connected to the pressure plate.

[0013] Preferably, a driving motor is arranged on one of the supporting blocks, and an output end of the driving motor passes through the supporting block and is fixedly connected to a driving roller.

[0014] Preferably, a via hole is provided through the support block, and the via hole cooperates with the output end of the drive motor.

[0015] The utility model is beneficial in that:

[0016] 1. The utility model can more effectively flatten synthetic leather through the structural design of the support plate, support block, pressure plate, pressure roller, driving roller and support plate, solving the problem of poor flattening effect of only a single pressure roller and pressure plate in the prior art. At the same time, the pressure roller cooperates with the driving roller to ensure that the synthetic leather remains flat during the transmission process, thereby improving the quality of subsequent processing. In addition, the spacing between the pressure roller and the driving roller and the spacing between the pressure plate and the support plate can be adjusted synchronously, thereby meeting the flattening requirements of synthetic leathers of different thicknesses before spraying, improving the flexibility and adaptability of the device, enabling it to adapt to a wider range of processing scenarios, reducing production costs, and improving production efficiency;

[0017] 2. Through the structural design of the movable groove, the indicator plate and the scale plate, the operator can intuitively observe the moving distance of the indicator plate when adjusting the spacing between the pressure roller and the driving roller, thereby accurately controlling the adjustment of the spacing between the pressure roller and the driving roller, improving the accuracy and convenience of the adjustment, and further ensuring the consistency and stability of the leveling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the leveling mechanism of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the pressing plate of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the leveling mechanism of the utility model;

[0023] Figure 5 For the utility model Figure 4 Schematic diagram of the local enlarged structure at point A in the middle.

[0024] In the figure: 1, belt conveyor; 2, spray mechanism; 3, leveling mechanism; 4, support plate; 401, slide; 5, support block; 501, movable slot; 502, indicator plate; 503, scale plate; 6, connecting frame; 7, pressure plate; 8, pressure roller; 9, rotating rod; 10, screw; 11, driving roller; 12, support plate; 13, limit

[0025] Position board. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The following is combined with Figure 1 —5 further details of this application,

[0028] The present application embodiment discloses a super soft high gloss paint coating device for synthetic leather production. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A super-soft high-gloss paint coating device for synthetic leather production includes a belt conveyor 1, a spraying mechanism 2 is arranged on the belt conveyor 1, and a leveling mechanism 3 is arranged at the end of the belt conveyor 1.

[0029] Furthermore, the composition structure of the spray mechanism 2 is the same as the composition structure of the spray gun mechanism in the prior art (Announcement No.: CN220335227U), which will not be elaborated here, and the liquid storage tank in the spray mechanism 2 stores liquid paint with good softness and high gloss on the market.

[0030] The leveling mechanism 3 includes a pair of support plates 4 arranged on the belt conveyor 1, a pair of support plates 4 are rotatably connected to a driving roller 11, a pair of support plates 4 are each provided with a slide groove 401, a pair of support plates 4 are also respectively provided with a support block 5, the slide groove 401 and the support block 5 are slidably matched with a connecting frame 6, and a pair of connecting frames 6 are rotatably matched with a pressure roller 8.

[0031] Specifically, refer to Figure 2 and Figure 4 The connecting frame 6 includes a horizontal plate, a sliding rod and a connecting rod. The sliding rod is slidably matched with the slide groove 401 and the support block 5. The sliding rod is fixedly connected to the horizontal plate. A connecting rod is arranged at the bottom of the horizontal plate. The pressure roller 8 is rotatably connected to the horizontal plate. The bottom of the connecting rod is fixedly connected to the pressure plate 7.

[0032] A rotating rod 9 is inserted into the top of one of the support blocks 5, and a screw rod 10 is fixedly connected to the inserted end of the rotating rod 9. One end of the screw rod 10 is rotatably engaged on the above-mentioned support block 5, and the screw rod 10 is threadedly engaged with a connecting frame 6 that is slidably engaged in the above-mentioned support block 5. A movable groove 501 is opened through the above-mentioned support block 5, and an indicator plate 502 is slidably engaged in the movable groove 501. The indicator plate 502 is fixedly connected to the above-mentioned connecting frame 6. The above-mentioned support block 5 is also provided with a scale plate 503 that cooperates with the indicator plate 502.

[0033] Reference Figure 1 and Figure 2 A support plate 12 is provided on the top of the belt conveyor 1 , and a pair of limiting plates 13 are provided on the top of the support plate 12 .

[0034] Furthermore, after passing through the passing space between the pressing roller 8 and the driving roller 11, the synthetic leather can pass into the connecting space between the pressing plate 7 and the supporting plate 12. The pressing plate 7 performs a further leveling process on the synthetic leather, and the supporting plate 12 plays a supporting role.

[0035] Reference Figure 2 , Figure 3 and Figure 4 A pair of connecting frames 6 is also provided with a pressing plate 7, and an inclined chamfer is provided on the pressing plate 7.

[0036] Furthermore, the pressing plate 7 has a pressing slope whose cross-sectional area gradually decreases along the direction approaching the pressing roller 8, that is, an inclined chamfer, and there is a connecting space between the bottom of the pressing slope and the supporting plate 12, and the vertical length thereof is smaller than the passing space.

[0037] Reference Figure 2 and Figure 4 and Figure 5 The support block 5 is in the shape of a "mouth", a through hole is formed through the top of the support block 5, a rotating rod 9 cooperates with the through hole, and a rotating handle is arranged at the end of the rotating rod 9 away from the screw rod 10.

[0038] Furthermore, by operating the rotating handle, the rotating rod 9 can be rotated, thereby causing the screw rod 10 to rotate.

[0039] Reference Figure 2 and Figure 4 and Figure 5 A driving motor is arranged on one of the supporting blocks 5, and the output end of the driving motor passes through the supporting block 5 and is fixedly connected to a driving roller 11. A through hole is provided through the supporting block 5, and the through hole cooperates with the output end of the driving motor.

[0040] Furthermore, the driving motor is externally connected to a power supply and a switch.

[0041] Working principle: first, connect the external power supply and switch to the electrical equipment in the device, pass the synthetic leather through the passing space between the pressure roller 8 and the driving roller 11, and then pass the synthetic leather through the connecting space between the pressing plate 7 and the supporting plate 12, then turn on the switch of the driving motor, the driving motor works to rotate the driving roller 11, so that the synthetic leather is conveyed, because the contact between the pressure roller 8 and the driving roller 11 and the contact between the pressing plate 7 and the supporting plate 12 are not the elastic contacts in the prior art, the synthetic leather can be flattened more effectively, solving the problem of poor flattening effect of only a single pressure roller 8 and a pressure plate 7 in the prior art, and at the same time, the pressure roller 8 cooperates with the driving roller 11 to ensure that the synthetic leather remains flat during the conveying process, thereby improving the quality of subsequent processing.

[0042] When it is necessary to adjust the distance between the pressing roller 8 and the driving roller 11 according to the thickness of the synthetic leather, the rotating handle can be operated to rotate the rotating rod 9, and the rotating rod 9 rotates to rotate the screw 10, so that a pair of connecting frames 6 can slide up or down in the corresponding support blocks 5, and the distance between the pressing roller 8 and the driving roller 11 and the distance between the pressing plate 7 and the support plate 12 can be adjusted synchronously, thereby meeting the leveling requirements of synthetic leathers of different thicknesses before spraying, improving the flexibility and adaptability of the device, enabling it to adapt to a wider range of processing scenarios, reducing production costs, and improving production efficiency. The staff can accurately control the adjustment of the distance between the pressing roller 8 and the driving roller 11 by observing the moving distance of the indicator plate 502 on the scale plate 503, thereby improving the accuracy and convenience of the adjustment, and further ensuring the consistency and stability of the leveling effect.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A super-soft high-gloss lacquer coating device for producing synthetic leather, comprising a belt conveyor (1), wherein a spray mechanism (2) is provided on the belt conveyor (1), and wherein: A leveling mechanism (3) is provided at the end of the belt conveyor (1); The leveling mechanism (3) comprises a pair of support plates (4) arranged on the belt conveyor (1), and a driving roller (11) is rotatably connected to the pair of support plates (4); a slide groove (401) is provided on each of the pair of support plates (4), and a support block (5) is also provided on each of the pair of support plates (4); a connecting frame (6) is slidably matched with the slide groove (401) and the support block (5), and a pressure roller (8) is rotatably matched with the pair of connecting frames (6); A rotating rod (9) is inserted into the top of one of the support blocks (5), and a screw rod (10) is fixedly connected to the inserted end of the rotating rod (9). One end of the screw rod (10) is rotatably engaged with the support block (5), and the screw rod (10) is threadedly engaged with a connecting frame (6) slidably engaged in the support block (5). A movable groove (501) is formed through the support block (5), and an indicator plate (502) is slidably engaged in the movable groove (501). The indicator plate (502) is fixedly connected to the connecting frame (6). A scale plate (503) that cooperates with the indicator plate (502) is also provided on the support block (5).

2. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 1, characterized in that: A support plate (12) is arranged on the top of the belt conveyor (1), and a pair of limit plates (13) are arranged on the top of the support plate (12).

3. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 1, characterized in that: A pressing plate (7) is also provided on the pair of connecting frames (6), and an inclined chamfer is provided on the pressing plate (7).

4. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 1, characterized in that: The support block (5) is in the shape of a "mouth" character. A through hole is formed through the top of the support block (5). The rotating rod (9) cooperates with the through hole. The end of the rotating rod (9) away from the screw rod (10) is provided with a rotating handle.

5. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 1, characterized in that: The connecting frame (6) comprises a transverse plate, a sliding rod and a connecting rod, the sliding rod is slidably matched with the sliding groove (401) and the support block (5), the sliding rod is fixedly connected to the transverse plate, and the bottom of the transverse plate is provided with a connecting rod.

6. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 5, characterized in that: The pressing roller (8) is rotatably connected to the transverse plate, and the bottom of the connecting rod is fixedly connected to a pressing plate (7).

7. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 1, characterized in that: A driving motor is arranged on one of the supporting blocks (5), and an output end of the driving motor passes through the supporting block (5) and is fixedly connected to a driving roller (11).

8. The ultra-soft high-gloss paint coating device for producing synthetic leather according to claim 7, characterized in that: The support block (5) is provided with a via hole extending therethrough, and the via hole cooperates with the output end of the drive motor.

Citation Information

Patent Citations

  • Leather pulp shooting machine

    CN220335227U