Automatic classification and collection device for machined finished products
By designing an automatic classification and collection device, using the discharge port, servo and baffle to classify workpieces, and reducing collision risks through the collection box and buffer plate, the problems of low sorting efficiency and parts damage in the prior art are solved, and the pass rate and classification efficiency of the finished product are improved.
Patent Information
- Application Number
- CN202421339058.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing sorting methods of finished products are inefficient and are prone to damage to parts, affecting the passing rate of finished products.
An automatic classification and collection device for machined finished products is designed, including a support frame, a collection mechanism and a classification mechanism. Through the coordination of the discharge port, servo and baffle, automatic classification of workpieces is achieved; the installation of collection boxes, box covers and buffer plates can slow down the speed of workpiece falling and reduce the risk of collision.
It improves the efficiency of workpiece classification, reduces the possibility of parts damage, improves the pass rate of finished products, simplifies the replacement process of collection boxes, and reduces waiting time.
Smart Images

Figure CN222739684U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining collection equipment, in particular to an automatic classification and collection device for machined finished products. Background Art
[0002] In modern society's production, mechanical processing has become a widely used processing method. The shape, size or performance of the workpiece is processed by mechanical equipment, which can be roughly divided into cutting processing and pressure processing. The machined workpieces usually need to be classified for the second time to classify different sizes and types and distinguish qualified products from unqualified products.
[0003] The existing screening method usually uses a conveyor belt to transport all the workpieces out, and then they are sorted manually or mechanically during the conveyor belt process. Manual sorting is inefficient and prone to errors. If mechanical sorting is used, a push plate is usually used to push the workpiece directly off the conveyor belt. If the parts fall directly into the parts box, a collision may occur, causing damage to the parts and affecting the qualified rate of the finished product. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic classification and collection device for machined finished products, which solves the problem that mechanical sorting easily causes damage to parts.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic classification and collection device for machined finished products, comprising a support frame, a collection mechanism and a classification mechanism, wherein a support leg is provided at the bottom of the support frame, and a connecting plate is fixedly connected to one side of the support leg;
[0006] The classification mechanism includes a discharge port, a steering gear and a baffle, wherein the discharge port is opened on one side of the support frame, the steering gear is arranged on one side of the discharge port, the baffle is connected to the output shaft of the steering gear, and the baffle can close the discharge port;
[0007] The collection mechanism includes a mounting frame, a collection box and a box cover. The mounting frame is detachably arranged on one side of the connecting plate, the collection box is detachably connected to the surface of the mounting frame, the box cover is connected to the collection box through a hinge, and a buffer plate is provided on the inner wall of the box cover.
[0008] Optionally, a clamping plate is provided at one end of the mounting frame, a fixing bolt is threadedly connected to the lower surface of the clamping plate, and the top of the fixing bolt is pressed against the lower surface of the connecting plate.
[0009] Optionally, a positioning block is provided on the upper surface of the mounting frame, and a positioning groove cooperating with the positioning block is provided on the lower surface of the collecting box, and the positioning block is snap-fitted with the positioning groove.
[0010] Optionally, a tension spring is fixedly connected to the inner wall of the box cover, and the other end of the tension spring is fixedly connected to the surface of the buffer plate.
[0011] Optionally, a buffer pad is provided on the inner wall of the collection box, and the buffer pad is provided on the side opposite to the buffer plate, and the buffer pad is used to reduce the impact of the collision.
[0012] Optionally, a conveyor belt for conveying materials is provided in the middle of the support frame, and the conveyor belt is a hollow mesh structure.
[0013] Optionally, an expansion board is detachably connected to one side of the support frame, and an air blowing fan is provided through the surface of the expansion board.
[0014] The utility model provides an automatic classification and collection device for machined finished products, which has the following beneficial effects:
[0015] The utility model provides an automatic classification and collection device for machined finished products. Through the coordinated arrangement of a discharge port, a steering gear and a baffle, workpieces can be distinguished and workpieces of different types can be discharged from discharge ports at different positions. The coordination of the steering gear and the baffle can improve the classification efficiency compared with manual operation. Through the coordinated arrangement of a collection box, a box cover and a buffer plate, the workpiece falling from the discharge port will first fall on the buffer plate, slowing down the falling speed of the workpiece before falling into the collection box, thereby reducing the speed at which the workpiece collides and reducing the possibility of damage to the workpiece. The mounting frame cooperates with the collection box, and after the collection box is full, the collection box can be quickly replaced to reduce waiting time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure when the utility model is used;
[0018] Figure 3 It is a schematic structural diagram of a side section view of a collection box of the utility model.
[0019] In the figure: 1. support frame; 2. support leg; 3. connecting plate; 4. discharge port; 5. servo; 6. baffle; 7. mounting frame; 8. collection box; 9. box cover; 10. buffer plate; 11. clamping plate; 12. fixing bolt; 13. positioning block; 14. positioning groove; 15. tension spring; 16. buffer pad; 17. conveyor belt; 18. expansion plate; 19. air blowing fan. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 3 The utility model provides a technical solution: an automatic classification and collection device for machined finished products, comprising a support frame 1, a collection mechanism and a classification mechanism, a support leg 2 is provided at the bottom of the support frame 1, and a connecting plate 3 is fixedly connected to one side of the support leg 2;
[0022] The classification mechanism includes a discharge port 4, a steering gear 5 and a baffle 6. The discharge port 4 is opened on one side of the support frame 1. The steering gear 5 is arranged on one side of the discharge port 4. The baffle 6 is connected to the output shaft of the steering gear 5. The baffle 6 can close the discharge port 4.
[0023] The collecting mechanism includes a mounting frame 7, a collecting box 8 and a box cover 9. The mounting frame 7 is detachably arranged on one side of the connecting plate 3. The collecting box 8 is detachably connected to the surface of the mounting frame 7. The box cover 9 is connected to the collecting box 8 by a hinge. A buffer plate 10 is provided on the inner wall of the box cover 9.
[0024] A plurality of through holes are provided at the bottom of the supporting leg 2 for fixing the supporting leg 2, thereby fixing the supporting frame 1. The output end of the servo 5 can drive the baffle 6 to move. After the baffle 6 closes the supporting frame 1, the passing workpiece will move to one side along the baffle 6 and be discharged from the side discharge port 4. The box cover 9 and the collecting box 8 are connected by a hinge so that the box cover 9 can be opened to facilitate taking out the workpiece in the collecting box 8. The workpiece falls on the buffer plate 10 and falls into the collecting box 8 after being decelerated, thereby reducing the speed at which the workpiece collides to prevent the workpiece from being scratched. The mounting frame 7 supports the collecting box 8. By adjusting the distance between the mounting frames 7, the collecting boxes 8 of different widths can be supported to improve the versatility of the equipment.
[0025] In this embodiment, as a preferred solution, a clamping plate 11 is provided at one end of the mounting frame 7, and a fixing bolt 12 is threadedly connected to the lower surface of the clamping plate 11. The top of the fixing bolt 12 is pressed against the lower surface of the connecting plate 3. A positioning block 13 is provided on the upper surface of the mounting frame 7, and a positioning groove 14 cooperating with the positioning block 13 is provided on the lower surface of the collection box 8, and the positioning block 13 is clamped in the positioning groove 14.
[0026] When the fixing bolt 12 at the bottom of the rotating clamp plate 11, the fixing bolt 12 can move up and down in the clamp plate 11. After the fixing bolt 12 is pressed against the bottom of the connecting plate 3, the position of the mounting frame 7 can be fixed. Two positioning blocks 13 are provided on the mounting frame 7. After the collection box 8 is placed on the mounting frame 7, the positioning groove 14 at the bottom of the collection box 8 can be stuck together with the positioning block 13 to reduce the shaking of the collection box 8.
[0027] In this embodiment, as a preferred solution, a tension spring 15 is fixedly connected to the inner wall of the box cover 9, and the other end of the tension spring 15 is fixedly connected to the surface of the buffer plate 10. A buffer pad 16 is provided on the inner wall of the collection box 8, and the buffer pad 16 is provided on the side opposite to the buffer plate 10. The buffer pad 16 is used to reduce the impact of the collision.
[0028] After being discharged from the discharge port 4, the workpiece falls on the buffer plate 10. The buffer plate 10 is pressed downward by the gravity of the workpiece, and slides into the collection box 8 from one side of the buffer plate 10. The buffer pad 16 can further reduce the falling speed of the workpiece to prevent damage or scratches to the workpiece due to violent impact. After the workpiece falls, the tension spring 15 can pull up the buffer plate 10 to buffer the next workpiece.
[0029] In this embodiment, as a preferred solution, a conveyor belt 17 for conveying materials is provided in the middle of the support frame 1. The conveyor belt 17 is a hollow mesh structure. An expansion plate 18 is detachably connected to one side of the support frame 1. An air blowing fan 19 is provided through the surface of the expansion plate 18.
[0030] When the workpiece moves on the conveyor belt, the air blowing fan 19 on the expansion plate 18 can blow air to the workpiece to blow away the debris attached to the surface of the workpiece, thereby reducing the debris entering the collection box 8.
[0031] In the utility model, the working steps of the device are as follows:
[0032] 1. When in use, clamp the mounting frame 7 on the connecting plate 3, and tighten the fixing bolts 12 to fix the position of the mounting frame 7;
[0033] 2. After the fixing is completed, the collection box 8 is placed on the mounting frame 7, so that the positioning groove 14 on the collection box 8 is locked with the positioning block 13 on the mounting frame 7. After the installation is completed, the workpieces discharged from the discharge port 4 are collected;
[0034] 3. After the collection box is full, remove the collection box 8, place a new collection box 8 on the mounting frame 7, open the box cover 9, take out the workpieces collected in the collection box 8 and send them to the subsequent processing steps.
[0035] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0036] The specific implementation methods provided by the utility model are introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. At the same time, for general technicians in this field, according to the idea of the utility model, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the utility model.
Claims
1. An automatic classification and collection device for machined finished products, characterized in that: It comprises a support frame (1), a collecting mechanism and a sorting mechanism, wherein a support leg (2) is provided at the bottom of the support frame (1), and a connecting plate (3) is fixedly connected to one side of the support leg (2); The classification mechanism comprises a discharge port (4), a steering gear (5) and a baffle (6); the discharge port (4) is opened on one side of the support frame (1); the steering gear (5) is arranged on one side of the discharge port (4); the baffle (6) is connected to an output shaft of the steering gear (5); and the baffle (6) can close the discharge port (4); The collection mechanism comprises a mounting frame (7), a collection box (8) and a box cover (9); the mounting frame (7) is detachably arranged on one side of the connecting plate (3); the collection box (8) is detachably connected to the surface of the mounting frame (7); the box cover (9) is connected to the collection box (8) via a hinge; and a buffer plate (10) is provided on the inner wall of the box cover (9).
2. The automatic classification and collection device for machined finished products according to claim 1, characterized in that: A clamping plate (11) is provided at one end of the mounting frame (7), a fixing bolt (12) is threadedly connected to the lower surface of the clamping plate (11), and the top of the fixing bolt (12) is pressed against the lower surface of the connecting plate (3).
3. The automatic classification and collection device for machined finished products according to claim 2, characterized in that: A positioning block (13) is provided on the upper surface of the mounting frame (7), a positioning groove (14) cooperating with the positioning block (13) is provided on the lower surface of the collection box (8), and the positioning block (13) is snap-fitted with the positioning groove (14).
4. The automatic classification and collection device for machined finished products according to claim 1, characterized in that: A tension spring (15) is fixedly connected to the inner wall of the box cover (9), and the other end of the tension spring (15) is fixedly connected to the surface of the buffer plate (10).
5. The automatic classification and collection device for machined finished products according to claim 4, characterized in that: The inner wall of the collection box (8) is provided with a buffer pad (16), the buffer pad (16) being arranged on a side opposite to the buffer plate (10), and the buffer pad (16) being used to reduce the impact of a collision.
6. The automatic classification and collection device for machined finished products according to claim 1, characterized in that: A conveyor belt (17) for conveying materials is provided in the middle of the support frame (1), and the conveyor belt (17) is a hollow mesh structure.
7. The automatic classification and collection device for machined finished products according to claim 6, characterized in that: An expansion plate (18) is detachably connected to one side of the support frame (1), and an air blowing fan (19) is provided through the surface of the expansion plate (18).