A composite intermediate bulk container production line

By designing a composite medium-sized bulk container production line that includes conveyors, cleaning components, nozzle components and clamping components, the problem of impurities or dust in the inner vessel of the ton barrel is solved, and the automated and comprehensive cleaning of the ton barrel is achieved, and production efficiency and product hygiene standards are improved.

CN222739890UActive Publication Date: 2025-04-11XINGPING GAOKE PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421412626.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing automatic production line of ton barrels has no cleaning mechanism, which causes impurities or dust in the inner liner of ton barrels. Additional cleaning steps are required in the subsequent stages of the production line to increase production time and cost and reduce production efficiency.

Method used

A composite medium-sized bulk container production line is designed, including conveyors, cleaning components, nozzle components and clamping components. The cleaner is sprayed through the nozzle components, and the clamping components fix the ton of barrels to achieve automated and comprehensive cleaning of the ton of barrels.

Benefits of technology

Through automated cleaning processes, production efficiency is improved, products meet hygiene standards, and the demand for manual operation is reduced, effectively ensuring the hygiene and cleaning of tons of barrels.

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Abstract

The present application discloses a composite medium-sized bulk container production line, which belongs to the technical field of ton barrel cleaning. It mainly includes a conveyor, a connecting frame is arranged on the top of the conveyor; a cleaning assembly, the cleaning assembly is arranged on the top of the conveyor, and the cleaning assembly includes a first cylinder, the first cylinder is fixedly installed on the top of the connecting frame, the output end of the first cylinder passes through the connecting frame and is installed with a mounting block; a nozzle assembly, the nozzle assembly is arranged at the bottom of the mounting block; a water pump, the water pump is arranged on one side of the first cylinder, and the water pump is connected to the nozzle assembly; a clamping assembly, the clamping assembly is arranged on both sides of the connecting frame, and the ton barrel is fixed on the conveyor through the clamping assembly. A composite medium-sized bulk container production line of the present application, by arranging a conveyor and a nozzle assembly, the ton barrel can be automatically and comprehensively cleaned, which can improve production efficiency, reduce the need for manual operation, and effectively ensure the hygiene and cleanliness of the ton barrel.
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Description

Technical Field

[0001] The present application relates to the technical field of ton barrel cleaning, and specifically to a composite medium bulk container production line. Background Art

[0002] I BC ton barrels have the advantages of light weight, high strength, and corrosion resistance. They are widely used in the chemical, pharmaceutical, food, coating and other industries. They are essential tools for modern storage and transportation of liquid products. Ton barrels are assembled from the inner container, the inner liner, and the outer metal frame. The inner liner is blow-molded with high-molecular high-density polyethylene, which has high strength, corrosion resistance, and good hygiene. Putting the outer frame on the outer side of the inner liner can make the ton barrel safer and more reliable during use.

[0003] For example, the patent with publication number CN116141022A specifically discloses an IBC ton barrel automatic production line, which sets up multiple groups of feeding and assembly mechanisms to sequentially carry out pipe feeding, pipe swinging, mesh welding, mesh movement, and mesh frame bending, copying and punching. Finally, the ton barrels are automatically loaded through the finished product conveying mechanism and the automatic loading mechanism, which improves the processing efficiency of the ton barrels and ensures the processing quality of the ton barrels.

[0004] In the above patent, the ton barrel automatic production line realizes the automatic processing of ton barrels by setting up a loading and assembly mechanism. However, before the ton barrel liner is loaded, the device does not have a cleaning mechanism, so impurities or dust may remain inside the liner. If there are impurities or dust in the ton barrel liner, additional cleaning steps may be required in the subsequent stages of the production line, which will increase production time and cost and reduce production efficiency. Therefore, it is necessary to provide a composite intermediate bulk container production line with a cleaning component to solve the above problems.

[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a composite medium bulk container production line to achieve the effect of automatic flushing of ton barrels.

[0007] The technical solution adopted by the present application to solve its technical problems is: a composite intermediate bulk container production line, including a conveyor, a connecting frame is arranged on the top of the conveyor; a cleaning assembly, the cleaning assembly is arranged on the top of the conveyor, the cleaning assembly includes a first cylinder, the first cylinder is fixedly installed on the top of the connecting frame, the output end of the first cylinder passes through the connecting frame and is installed with a mounting block; a nozzle assembly, the nozzle assembly is arranged at the bottom of the mounting block; a water pump, the water pump is arranged on one side of the first cylinder, the water pump is connected to the nozzle assembly; the clamping assembly, the clamping assembly is arranged on both sides of the connecting frame, and the ton barrel is fixed on the conveyor through the clamping assembly.

[0008] Furthermore, the clamping assembly includes two groups of connecting plates, which are respectively fixedly mounted on both sides of the connecting frame. A second cylinder is fixedly mounted on one side of the connecting plate, the second cylinder is arranged toward the conveyor belt, and a clamping plate is fixedly mounted on the output end of the second cylinder.

[0009] Furthermore, the nozzle assembly includes a connecting block, the interior of the connecting block is hollow, a first nozzle is fixedly installed at the center of the connecting block, the first nozzle is arranged toward the direction of the conveyor, and multiple groups of second nozzles are obliquely arranged on the outer side of the first nozzle.

[0010] Furthermore, a conveyor belt is arranged on the conveyor, and a plurality of groups of gaps are arranged on the conveyor belt.

[0011] Furthermore, a water trough is provided at the bottom of the conveyor, and the water trough is connected to the bottom of the conveyor.

[0012] The beneficial effects of the present application are as follows: the present application provides a composite medium bulk container production line, which, by setting up a conveyor and a nozzle assembly, enables the ton barrels to be automatically and comprehensively cleaned, thereby improving production efficiency, ensuring that the products meet hygiene standards, and reducing the need for manual operation. Through the automated cleaning process, the hygiene and cleanliness of the ton barrels can be effectively guaranteed, providing convenience and protection for the production process.

[0013] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0015] In the attached picture:

[0016] Figure 1 It is an overall schematic diagram of a composite intermediate bulk container production line in this application;

[0017] Figure 2 for Figure 1 A schematic diagram of the structure of the cleaning component;

[0018] Figure 3 for Figure 2 A schematic diagram of the structure of the middle nozzle assembly;

[0019] Among them, the reference numerals in the figure are:

[0020] 1. Cleaning mechanism; 2. Conveyor; 21. Conveyor belt; 22. Gap; 23. Sink; 231. Drain; 3. Connecting frame; 4. Cleaning assembly; 41. First cylinder; 42. Water pump; 43. Mounting block; 44. Bellows; 5. Nozzle assembly; 51. Connecting block; 52. First nozzle; 53. Second nozzle; 6. Clamping assembly; 61. Connecting plate; 62. Second cylinder; 63. Card plate. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0023] like Figure 1 As shown, the present application provides a composite intermediate bulk container production line, including a cleaning mechanism 1, which is arranged before a ton barrel loading device and is used to fully clean the ton barrel to be assembled to prevent dust or impurities from contaminating the inside;

[0024] The cleaning mechanism 1 includes a conveyor 2, which is arranged in a ton barrel processing workshop and is used to transport ton barrels to be cleaned. The conveyor 2 is provided with a conveyor belt 21, which is made of waterproof material and is used to contact the ton barrels. At the same time, a plurality of groups of gaps 22 are arranged on the conveyor belt 21, and the gaps 22 are used to ensure that moisture and cleaning agents can be effectively discharged to avoid water accumulation and residue;

[0025] At the same time, a water trough 23 is arranged at the bottom of the conveyor 2, and the water trough 23 is connected to the bottom of the conveyor 2, and a drain port 231 is arranged on one side of the water trough 23. The water trough 23 is used to collect water leaking from the mobile conveyor belt 21 to prevent water from dripping onto the ground and causing slipperiness or waste.

[0026] like Figure 2-Figure 3 As shown, a connecting frame 3 is fixedly installed on the top of the conveyor 2, and a cleaning assembly 4 is arranged on the top of the connecting frame 3. The cleaning assembly 4 includes a first cylinder 41, and the first cylinder 41 is fixedly installed on the top of the connecting frame 3. The output end of the first cylinder 41 passes through the connecting frame 3 and is installed with a mounting block 43. A nozzle assembly 5 is arranged on the mounting block 43. At the same time, a water pump 42 is fixedly installed on the top of the connecting frame 3. A bellows 44 is connected between the water pump 42 and the mounting block 43, so that the detergent and clean water are transported to the mounting block 43 through the water pump 42 and flow out from the nozzle assembly 5, ensuring that the detergent can be evenly sprayed on the surface of the ton barrel to improve the cleaning effect;

[0027] The nozzle assembly 5 includes a connecting block 51, the interior of which is hollow and connected to the mounting block 43. At the same time, a first nozzle 52 is fixedly installed at the center of the connecting block 51. The first nozzle 52 is set in the direction of the conveyor 2. The first nozzle 52 is used to flush the interior of the ton barrel, and before flushing the ton barrel, the water outlet at the bottom of the ton barrel is opened. At this time, the water flowing into the interior of the ton barrel will enter the water tank 23 along the gap 22. At the same time, multiple groups of second nozzles 53 are obliquely arranged on the outer side of the first nozzle 52. The second nozzle 53 is used to flush the outer shell of the ton barrel, so as to achieve comprehensive cleaning of the interior and outer shell of the ton barrel and ensure that the ton barrel meets the hygiene standards during the production process.

[0028] At the same time, a clamping assembly 6 is provided on the conveyor 2, and the clamping assembly 6 includes two groups of connecting plates 61, and the two groups of connecting plates 61 are respectively fixedly installed on both sides of the connecting frame 3. At the same time, a second cylinder 62 is fixedly installed on one side of the connecting plate 61, and a clamping plate 63 is fixedly installed on the output end of the second cylinder 62, and the clamping plate 63 is suitable for moving under the drive of the second cylinder 62.

[0029] When the ton barrel needs to be cleaned, the ton barrel is first conveyed to the connecting frame 3 by the conveyor belt 21, and then the conveyor belt 21 stops, so that the ton barrel is located at the bottom of the nozzle assembly 5. At this time, the two groups of second cylinders 62 are controlled to drive the two groups of clamps 63 to move toward the ton barrel, so that the two groups of clamps 63 contact the ton barrel and clamp the ton barrel. Then, the first cylinder 41 is controlled to drive the nozzle assembly 5 to move toward the ton barrel, so that the first nozzle 52 is connected to the opening at the top of the ton barrel, and then the cleaning liquid and clean water are sprayed from the nozzle assembly 5 to the inside and outside of the ton barrel through the water pump 42, so that the ton barrel is fully cleaned, and the outflowing water will flow out to the water tank 23 through the gap 22 at the bottom of the conveyor belt 21, so as to realize the recycling of waste water.

[0030] In summary, by setting up the conveyor 2 and the nozzle assembly 5, the device can automatically and comprehensively clean the ton barrel, thereby improving production efficiency, ensuring that the product meets hygiene standards, and reducing the need for manual operation. Through the automated cleaning process, the hygiene and cleanliness of the ton barrel can be effectively guaranteed, providing convenience and protection for the production process.

[0031] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A composite intermediate bulk container production line, comprising: A conveyor (2), wherein a connecting frame (3) is arranged on the top of the conveyor (2); A cleaning assembly (4), which is arranged on the top of the conveyor (2), characterized in that the cleaning assembly (4) comprises: A first cylinder (41), the first cylinder (41) being fixedly mounted on the top of the connecting frame (3), the output end of the first cylinder (41) passing through the connecting frame (3) and being mounted with a mounting block (43); A nozzle assembly (5), the nozzle assembly (5) being arranged at the bottom of the mounting block (43); A water pump (42), the water pump (42) being arranged on one side of the first cylinder (41), the water pump (42) being connected to the spray head assembly (5); A clamping assembly (6) is arranged on both sides of the connecting frame (3), and the ton barrel is fixed on the conveyor (2) through the clamping assembly (6).

2. A composite intermediate bulk container production line according to claim 1, characterized in that: The clamping assembly (6) comprises two groups of connecting plates (61), the two groups of connecting plates (61) are respectively fixedly mounted on two sides of the connecting frame (3), a second cylinder (62) is fixedly mounted on one side of the connecting plate (61), and a clamping plate (63) is fixedly mounted on the output end of the second cylinder (62).

3. A composite intermediate bulk container production line according to claim 2, characterized in that: The nozzle assembly (5) comprises a connecting block (51), the interior of the connecting block (51) is hollow, a first nozzle (52) is fixedly installed at the center of the connecting block (51), the first nozzle (52) is arranged in the direction of the conveyor (2), and a plurality of groups of second nozzles (53) are obliquely arranged on the outer side of the first nozzle (52).

4. A composite intermediate bulk container production line according to claim 3, characterized in that: The conveyor (2) is provided with a conveyor belt (21), and the conveyor belt (21) is provided with a plurality of groups of slits (22).

5. A composite intermediate bulk container production line according to claim 4, characterized in that: A water trough (23) is provided at the bottom of the conveyor (2), and the water trough (23) is connected to the bottom of the conveyor (2).

Citation Information

Patent Citations

  • Automatic production line for IBC (Intermediate Bulk Container)

    CN116141022A