Cleaning Load Rack
By designing a multi-layer cleaning load rack and using a robotic arm to achieve mechanized operation of cleaning baskets, the problem of low automation in the prior art cleaning load racks is solved, improving the degree of automation and reducing the risk of pollution.
Patent Information
- Application Number
- CN202421424961.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Existing cleaning load racks require manual operation when putting in or removing the cleaning basket, resulting in low automation and increasing the risk of personnel infection or equipment contamination.
A multi-layer cleaning load rack is designed to mechanize the cleaning basket and place and take out the cleaning basket through the mechanical arm. The shelf and the water supply channel are positioned in the vertical direction through the clamping of the hanging rod and the connecting member.
It improves the automation of cleaning work, reduces the risk of personnel infection or equipment contamination, and does not require manual placement or removal of cleaning baskets, improving the convenience of operation.
Smart Images

Figure CN222739900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cleaning and disinfecting equipment, in particular to a cleaning load rack. Background Art
[0002] In industrial, medical and laboratory applications, medical instruments, electronic parts or mechanical parts need to be cleaned, and cleaning machines and corresponding cleaning load racks are provided. In these application areas, cleaning is an important safety and sanitation link. Cleaning can effectively remove dirt, bacteria and other harmful substances, thereby reducing the risk of contamination and cross infection. Cleaning load racks are used to place the instruments to be cleaned, providing convenience for cleaning work.
[0003] At present, before cleaning the above-mentioned medical instruments, electronic parts, and mechanical parts waiting to be cleaned, it is necessary to manually place the cleaning basket containing the instruments to be cleaned on the cleaning load rack, and after cleaning, manually remove the cleaning basket from the cleaning load rack, which is time-consuming and labor-intensive, and cannot meet the automation requirements of cleaning and disinfection. In addition, when manually placing or removing the cleaning basket, the risk of personnel infection or equipment contamination is increased. Utility Model Content
[0004] In view of the above problems, the utility model provides a cleaning load rack, which facilitates the mechanized placement and removal of the cleaning basket by arranging the frame of the cleaning load rack as a plurality of stacked shelves, thereby improving the degree of automation of the cleaning work and reducing the risk of personnel infection or equipment contamination.
[0005] The utility model provides a cleaning load rack, comprising:
[0006] Base;
[0007] A water supply channel is vertically fixed on the base;
[0008] A plurality of shelves are spaced apart and arranged on the base along the vertical direction of the water supply channel, and the shelves are stacked with the base and / or with the plurality of shelves.
[0009] According to the technical solution, by arranging the cleaning load rack into a plurality of stacked shelves, the cleaning basket can be placed into the shelves of the cleaning load rack or the shelves and the cleaning basket can be moved out together by the robotic arm without being restricted by the space between the shelves, thereby improving the convenience of taking and placing the cleaning basket, and eliminating the need for manual placement or removal of the cleaning basket, thereby improving the degree of automation of the cleaning work and reducing the risk of personnel infection or equipment contamination.
[0010] The optional technical solutions of the utility model also include:
[0011] The water supply channel includes a plurality of groups of hanging rods which are arranged in a spaced relationship along the vertical direction of the water supply channel, and each group of hanging rods includes two hanging rods respectively fixed to two sides of the water supply channel in the vertical direction;
[0012] Each shelf includes a connecting piece, which is respectively arranged on one side of each shelf facing the water supply channel. Each connecting piece includes: two wing plates arranged in parallel, each wing plate is provided with a slot opening downward, and the slot is correspondingly connected with the hanging rod.
[0013] According to the technical solution, the robotic arm can extend under the shelf and move the shelf so that the shelf and the water supply channel are connected by the hanging rod and the slot of the connecting piece to achieve vertical positioning, thereby improving the structural stability of the cleaning load rack and facilitating the stable progress of the cleaning work.
[0014] In an optional technical solution of the utility model, the connecting member further comprises a web fixed between the two wing plates, and a through hole is provided in the middle of the web;
[0015] A plurality of water outlet holes are provided on the surface of the water supply channel on one side facing the shelf;
[0016] A water inlet pipe and a spray mechanism connected with the water inlet pipe are fixed below each shelf, and a water inlet of the water inlet pipe passes through the through hole and is matched with the water outlet.
[0017] According to the technical solution, the water inlet of the water inlet pipe passes through the through hole and matches with the water outlet of the water supply channel. The inner wall of the through hole provides support for the water inlet pipe, thereby improving the structural stability of the water inlet pipe. The water outlet of the water supply channel can enter the spray mechanism through the water inlet pipe, thereby ensuring the normal spraying. No other structure is required to connect the water inlet pipe and the water supply channel, so the structure is simple and cost-saving.
[0018] In the optional technical solution of the utility model, each shelf includes:
[0019] A working surface, the upper surface of which is provided with positioning holes;
[0020] A plurality of legs are fixed to the bottom of the work surface, a positioning pin is provided at the bottom of each leg, and adjacent shelves are positioned by matching the positioning pins with the positioning holes.
[0021] According to the technical solution, the shelf structure is simple and the shelves are plugged in and positioned, which is convenient for simplifying the working procedures of the robot arm, reducing the working difficulty of the robot arm, and is conducive to improving the efficiency of automated cleaning.
[0022] In an optional technical solution of the present invention, the number of the multiple shelves is no more than four.
[0023] According to this technical solution, by controlling the number of shelves within a reasonable range, the working stroke of the robot arm can be reduced and the difficulty of operation can be reduced.
[0024] In an optional technical solution of the present utility model, the spacing between adjacent shelves is 120-140 mm.
[0025] According to the technical solution, by setting a reasonable spacing, it can be ensured that when stacking a layer of shelves, the robotic arm drives the shelves to move between the two adjacent sets of hanging rods above and below, and there is appropriate moving space, thereby improving the convenience of the robotic arm operation.
[0026] In an optional technical solution of the utility model, the working surface includes a frame and a rigid support net arranged in the frame.
[0027] According to this technical solution, the rigid support net can ensure that the sprayed cleaning liquid flows down through the mesh structure, which is beneficial to improving the cleaning effect while taking into account the strength of the working surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the cleaning load rack in the embodiment of the utility model.
[0029] Figure 2 This is a schematic diagram of the positional relationship between the shelves and the cleaning basket in one embodiment of the utility model.
[0030] Figure 3 This is a schematic diagram of the connection nodes between the shelves and the water supply channel in one embodiment of the utility model.
[0031] Figure 4 This is a schematic diagram of the positional relationship between the shelf and the robotic arm in one embodiment of the utility model.
[0032] Figure 5 This is a schematic diagram of the positional relationship between the shelf and the robotic arm in one embodiment of the utility model.
[0033] Figure 6 It is a schematic diagram of the structure of the shelf in another embodiment of the present invention.
[0034] Reference numerals:
[0035] Base 1; water supply channel 2; hanging rod 21; water outlet 22; shelf 3; working surface 31; solid plate surface 310; positioning hole 311; frame 312; supporting leg 32; positioning pin 321; connecting piece 33; wing plate 331; slot 3311; web 332; through hole 3321; water inlet pipe 34; spray mechanism 35; mechanical arm 4; cleaning basket 5. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] like Figure 1 , Figure 2 and Figure 3 As shown, the utility model provides a washing load rack, comprising: a base 1, a water supply channel 2 and a plurality of shelves 3, the water supply channel 2 is vertical ( Figure 1 The water supply channel 2 is fixed to the base 1 in the middle Z direction, or the water supply channel 2 is vertically fixed to the base 1; multiple shelves 3 are arranged on the base 1 in a spaced relationship along the vertical direction of the water supply channel 2, and the shelves 3 and the base 1 and / or multiple shelves 3 are stacked. In order to facilitate the illustration of the structure of the shelves 3, only one shelf 3 is shown in the figure.
[0038] By configuring the cleaning load rack to be a plurality of stacked shelves 3, the cleaning basket 5 can be placed in the shelf 3 of the cleaning load rack or taken out of the shelf 3 and the cleaning basket 5 by the robot arm 4, and the cleaning basket 5 is not limited by the space between the shelves, which improves the convenience of taking and placing the cleaning basket. There is no need to manually place or take out the cleaning basket 5, which improves the automation of the cleaning work and reduces the risk of infection of personnel or contamination of equipment. In this embodiment, the equipment to be cleaned (not shown in the figure) is placed in the cleaning basket 5 and placed on the shelf 3 for cleaning. Figure 4 , Figure 5 As shown, the robot arm 4 can be moved along the length direction of the shelf 3 (such as Figure 4 x direction) or width direction (such as Figure 5 The utility model is inserted into the lower part of the shelf 3 in the y direction, supports the shelf 3 and drives the shelf 3 to move together with it.
[0039] In a preferred embodiment of the present invention, each shelf 3 includes: a working surface 31 and a plurality of legs 32, and the plurality of legs 32 are fixed to the bottom of the working surface 31. Specifically, the working surface 31 of the shelf 3 is a rectangular working surface, and four legs 32 are provided, which are respectively located below the four corners of the working surface 31. In some embodiments, the working surface 31 can also be set to other shapes, the number of legs 32 is not limited to four, and the position of the legs 32 is not limited to the corner position of the working surface 31 (referring to the right angle of the rectangular working surface), and the legs 32 can also be set at other positions at the bottom of the working surface 31, as long as it does not affect the placement of the cleaning basket 5 below. This embodiment does not limit the specific structural form of the shelf 3.
[0040] Preferably, if Figure 1As shown, a positioning hole 311 (not a through hole, but a blind hole) is provided on the upper surface of the working surface 31, and a positioning pin 321 is provided at the bottom of each leg 32, and multiple shelves 3 are positioned by plugging and positioning the positioning pins 321 and the positioning holes 311. In this embodiment, the structure of the shelves 3 is simple, and the shelves 3 are plugged and positioned, which is convenient for simplifying the working procedures of the robot arm 4, reducing the working difficulty of the robot arm 4, and is conducive to improving the efficiency of automated cleaning. In addition, the technician can set the depth of the positioning hole 311 as needed, and this embodiment does not limit this.
[0041] In some embodiments, the base 1 may also be provided with a base positioning hole (not shown in the figure), so that the legs 32 of the shelves 3 adjacent to the base 1 can be positioned in the base positioning hole, ensuring that the shelves 3 and the base 1 are aligned in the vertical direction when the subsequent shelves 3 are stacked, thereby improving the stability of the cleaning load rack. In some embodiments, the base 1 may not be provided with a base positioning hole, which is not limited in this embodiment.
[0042] In a preferred embodiment of the utility model, the working surface 31 includes a frame 312 and a rigid support net (not shown in the figure) arranged in the frame 312. Furthermore, the frame 312 includes support beams and support longitudinal beams that are arranged to form a rectangular space to improve the structural stability of the shelf 3. Preferably, the support beams and support longitudinal beams are round steel with a diameter of 5 mm, and the length of the support beams is not greater than the length of the base 1, and the length of the support longitudinal beams is not greater than the width of the base 1. In some embodiments, the frame 312 can also be made of steel structures or metal structures of other shapes, which is not limited in this embodiment. In this embodiment, the rigid support net can ensure that the sprayed cleaning liquid flows down through the mesh structure, which is beneficial to improving the cleaning effect, while taking into account the strength of the working surface 31, and providing reliable support for the cleaning basket 5 placed thereon and the equipment to be cleaned in the cleaning basket 5.
[0043] In a preferred embodiment of the present invention, the number of the plurality of shelves 3 is no more than four, such as 2, 3 or 4. By controlling the number of shelves 3 within a reasonable range, the working stroke of the robot arm 4 can be reduced, and the difficulty of operation can be reduced.
[0044] Continue reading Figure 1 , Figure 3As shown, in order to further improve the stacking stability of the shelves 3, the water supply channel 2 includes multiple groups of hanging rods 21, which are spaced apart along the vertical direction of the water supply channel 2, and each group of hanging rods 21 includes two hanging rods 21 respectively fixed to both sides of the vertical direction of the water supply channel 2. Each shelf 3 includes a connecting member 33, which is respectively arranged on one side of each shelf 3 facing the water supply channel 2, and the connecting member 33 includes two wing plates 331 arranged in parallel, each wing plate 331 is vertically fixed to the working surface 31, and each wing plate 331 is provided with a slot 3311 opening downward, and the slot 3311 is correspondingly engaged with the hanging rod 21.
[0045] In the above manner, the robot arm 4 can extend under the shelf 3 and move the shelf 3, so that the shelf 3 and the water supply channel 2 are positioned in the vertical direction through the engagement of the hanging rod 21 with the slot 3311 of the connecting piece 33, thereby improving the structural stability of the cleaning load rack and ensuring the stable progress of the cleaning work.
[0046] In some embodiments, the shelf 3 and the water supply channel 2 can also be detachably fixed by other means, such as a positioning rod (not shown in the figure) is provided on the side of the shelf 3 facing the water supply channel 2, the positioning rod is provided in parallel with the working surface 31 of the shelf 3, and positioning grooves (not shown in the figure) are respectively provided on both sides of the water supply channel 2 in the vertical direction. When the robotic arm 4 drives the shelf 3 to move in a direction perpendicular to the water supply channel 2, the positioning rod is vertically inserted into the positioning groove, and the groove wall of the positioning groove can limit the positioning rod, thereby ensuring the stability of the shelf 3.
[0047] In a preferred embodiment of the utility model, the spacing between adjacent shelves 3 is 120-140 mm. By setting a reasonable spacing, it can be ensured that when stacking the upper shelf 3, the robot arm 4 drives the connecting member 33 to move between the two upper and lower adjacent groups of hanging rods 21, and has a suitable movement margin, thereby improving the convenience of the operation of the robot arm 4. Preferably, the spacing between adjacent shelves 3 is 130 mm, which is conducive to saving space and taking into account the height of the washing basket 5. In this embodiment, the spacing between adjacent shelves 3 refers to the distance between the bottom of the shelf 3 of the upper layer and the top surface of the shelf 3 of the next layer.
[0048] In some embodiments, Figure 6 As shown, in order to improve the stability of the shelf 3 during use, the four corners of the rectangular working surface can also be set as solid plate surfaces 310 respectively, and a positioning hole 311 (not a through hole, but a blind hole) is provided at the center position or near the center position of the solid plate surface 310, and the support legs 32 are positioned in the positioning holes 311 on the solid plate surface 310. The setting of the solid plate surface 310 improves the anti-interference ability of the shelf 3, so that when the shelf 3 is displaced by external force, the support legs 32 of the upper shelf 3 can still remain on the solid plate surface 310 of the lower shelf 3, thereby improving the stability during use.
[0049] It should be noted that although the present embodiment shows a variety of structures for realizing the positioning of the shelf 3, technicians can select one or more combinations thereof to form different cleaning load rack structures according to actual conditions, and the present embodiment will not describe them one by one.
[0050] In a preferred embodiment of the utility model, the connecting member 33 also includes a web 332, which is fixed between the two wing plates 331, and a through hole 3321 is provided in the middle of the web 332; a plurality of water outlet holes 22 are provided on the surface of the water supply channel 2 facing the shelf 3 (the inlet of the water supply channel 2 is connected to the water outlet of the cleaning machine (not shown in the figure), and water is supplied to the water supply channel 2 through the cleaning machine. The connection relationship between the cleaning machine and the water supply channel 2 is a common application form in this field and will not be repeated here); a water inlet pipe 34 and a spray mechanism 35 connected to the water inlet pipe 34 are fixed under each shelf 3, and the water inlet of the water inlet pipe 34 passes through the through hole 3321 and matches with the water outlet hole 22. Figure 3 The size relationship between the water inlet pipe 34 and the through hole 3321 is only for illustration and does not represent the actual size relationship. The outer diameter of the water inlet pipe 34 may be slightly smaller than the inner diameter of the through hole 3321.
[0051] Specifically, the mechanical arm 4 drives the shelf 3 to move to the top of the base 1, and when the slot 3311 is engaged with the hanging rod 21, the water inlet of the water inlet pipe 34 passes through the through hole 3321 and matches and docks with the water outlet hole 22 of the water supply channel 2, that is, when the shelf 3 moves relative to the water supply channel 2 to the slot 3311 and the hanging rod 21, the water inlet pipe 34 matches and docks with the water outlet hole 22 to achieve waterway connectivity. The water outlet of the water supply channel 2 can enter the spray mechanism 35 through the water inlet pipe 34 to ensure the normal spray cleaning. And no other structure is required to connect the water inlet pipe 34 and the water supply channel 2, the structure is simple, and it is conducive to cost saving. In addition, the inner wall of the through hole 3321 provides support for the water inlet pipe 34, thereby improving the structural stability of the water inlet pipe 34; the water inlet pipe 34 and the working surface 31 can also be fixed by other means, which is not limited in this embodiment. It should be noted that the length of the water inlet of the water inlet pipe 34 should be controlled within a reasonable range to ensure that the shelf 3 is snapped into place with the hanging rod 21 when it moves downward, that the shelf 3 is separated from the water outlet 22 when it moves upward and separates from the water supply channel 2, and that no water leakage occurs when the water inlet is connected to the water outlet 22.
[0052] In this embodiment, the spray arm of the spray mechanism 35 is provided with a hole structure, so that water can be sprayed upward and downward at the same time to clean the medical devices placed in the cleaning basket 5 on the shelf 3. The specific structure can refer to the common medical spray cleaning mechanism on the market, and this embodiment will not be repeated. In addition, the structure of the base 1 and the water supply channel 2 is also a common application form in this field, and will not be repeated here.
[0053] In some embodiments, a blocking mechanism may also be provided at the water outlet 22 to block the water outlet 22 that is not connected to the corresponding rack 3; the operator may select the number of racks 3 to be stacked according to actual needs, and block the unused water outlet 22 to save water. In some embodiments, a sealing structure may be provided between the water outlet 22 and the water inlet of the water inlet pipe 34 to prevent water from overflowing from the docking point. Preferably, the inner diameter of the water outlet 22 is the same as the inner diameter of the water inlet of the water inlet pipe 34 or the inner diameter of the water outlet 22 is larger than the inner diameter of the water inlet of the water inlet pipe 34; when the inner diameter of the water outlet 22 is larger than the inner diameter of the water inlet of the water inlet pipe 34, the water inlet pipe 34 can still match and dock with the water outlet 22 when an installation deviation occurs, and the surface of the web 332 can block the part where the water outlet 22 is not docked with the water inlet of the water inlet pipe 34 to prevent water from overflowing.
[0054] In this embodiment, the cleaning machine includes a conveying mechanism (not shown in the figure), and the cleaning load rack is conveyed into or out of the cleaning machine by the conveying mechanism, and the rack 3 is conveyed on the conveying mechanism. Before the cleaning load rack is conveyed to the cleaning machine, the cleaning basket 5 is placed on the rack 3 by the mechanical arm 4, and the rack 3 is stacked by the mechanical arm 4. After the stacking is completed, the cleaning load rack is further conveyed to the inside of the cleaning machine by the conveying mechanism, and the cleaning machine supplies water to the water supply channel 2 by connecting with the water supply channel 2 for spray cleaning; the connection between the cleaning load rack and the cleaning machine to realize water supply is a common application form in this field, which will not be repeated here. After cleaning, the cleaning load rack leaves the cleaning machine through the conveying mechanism, and the load rack leaving the cleaning machine remains on the conveying mechanism. When multiple racks 3 are removed by the mechanical arm 4, the cleaning basket 5 is removed together with the corresponding rack 3, and the cleaning basket 5 can be taken out separately by the mechanical arm 4, realizing the automatic operation of taking and putting the cleaning basket 5, and improving the cleaning efficiency. The conveying mechanism can be a chain conveying mechanism, and the conveying mechanism includes a motor, and the chain transmission is driven by the motor to control the load rack to enter or leave the cleaning machine.
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cleaning load rack, characterized in that: include: Base; A water supply channel is vertically fixed on the base; A plurality of shelves are spaced apart and arranged on the base along the vertical direction of the water supply channel, and the shelves are stacked with the base and / or with each other.
2. The cleaning load rack according to claim 1, characterized in that: The water supply channel includes a plurality of groups of hanging rods which are spaced apart in the vertical direction of the water supply channel, and each group of hanging rods includes two hanging rods respectively fixed to two sides of the water supply channel in the vertical direction; Each of the shelves comprises a connecting piece, which is respectively arranged on one side of each shelf facing the water supply channel, and each of the connecting pieces comprises: Two wing plates are arranged in parallel, and each of the wing plates is provided with a slot opening downward, and the slot is correspondingly engaged with the hanging rod.
3. The cleaning load rack according to claim 2, characterized in that: The connecting member also includes a web fixed between the two wing plates, and a through hole is provided in the middle of the web; A plurality of water outlet holes are provided on a surface of the water supply channel on one side facing the shelf; A water inlet pipe and a spray mechanism connected to the water inlet pipe are fixed below each of the shelves, and a water inlet of the water inlet pipe passes through the through hole and is matched with the water outlet.
4. A cleaning load rack according to any one of claims 1 to 3, characterized in that: Each of the shelves comprises: A working surface, the upper surface of which is provided with positioning holes; A plurality of legs are fixed to the bottom of the work surface, a positioning pin is provided at the bottom of each leg, and adjacent shelves are positioned by the positioning pins matching and plugging with the positioning holes.
5. The cleaning load rack according to claim 4, characterized in that: The number of the plurality of shelves is no more than four.
6. The cleaning load rack according to claim 5, characterized in that: The spacing between adjacent shelves is 120-140 mm.
7. The cleaning load rack according to claim 4, characterized in that: The working surface comprises a frame and a rigid supporting net arranged in the frame.