A multi-directional retractable welding smoke collector

By designing a multi-directional telescopic collector, the flexible telescopic structure of the main pipeline and the secondary pipeline and the purification treatment of the negative pressure main machine are solved, and the problem of difficult welding smoke is improved. The efficiency of welding smoke absorption and purification is improved, and the multi-point construction needs are adapted.

CN222739901UActive Publication Date: 2025-04-11CHINA MCC5 GROUP CORP LTD
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Patent Information

Application Number
CN202420936121.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-11
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During welding construction, welding smoke is difficult to effectively control, resulting in toxic and harmful substances floating everywhere, polluting the environment and endangering construction personnel. The existing technology exhaust fan scheme is not efficient and cumbersome, making it difficult to meet the needs of multi-point simultaneous construction.

Method used

A multi-directional telescopic welded cigarette collector is designed, including the main pipeline and the secondary pipeline. The main pipeline and the secondary pipeline are equipped with a telescopic adsorption pipeline. The welding cigarette is adsorbed and purified through the negative pressure main machine and the purifier, and the suction point is flexibly set to meet the needs of multi-point construction.

Benefits of technology

It improves the adsorption efficiency and treatment effect of welding smoke, reduces the harm of welding smoke to the environment and the human body, and meets the convenient needs of multi-point simultaneous construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding construction, and specifically to a multi-directional retractable welding smoke collector, including a main pipe for forming negative pressure and bending and extending laterally, a plurality of main adsorption pipes are arranged on the main pipe, the main adsorption pipes extend downward and are controllably retractable; the main pipe is also connected to a plurality of secondary pipes, the secondary pipes bend and extend laterally, and a plurality of secondary adsorption pipes are arranged on the secondary pipes, the secondary adsorption pipes extend downward and are controllably retractable; the front end of the main pipe is connected to a negative pressure main machine, which is used to suck the main pipe and form negative pressure, and the air outlet end of the negative pressure main machine is connected to a purifier for purifying welding smoke. The utility model arranges the main pipe and the secondary pipes at the welding construction site to adsorb welding smoke, and can extend the adsorbed pipes to various positions at the construction site, thereby improving the flexibility of adsorption processing, and processes the adsorbed welding smoke through a unified negative pressure main machine and purifier, which can ensure the processing effect of welding smoke.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding construction, in particular to a multi-directional telescopic welding smoke collector. Background Art

[0002] During the welding process, welding smoke (welding smoke for short) will be generated and spread everywhere. The main harmful substances in welding smoke are Fe 2 O 3 、SiO 2 , MnO, HF, etc., among which Fe 2 O 3 , generally accounting for 35.56% of the total smoke, followed by SiO 2 The content of nitrate is 10% to 20%, and that of MnO is 5% to 20%. The main components of toxic and harmful gases in welding smoke are CO, CO 2 , O 3 、NO X , CH 4 Among them, CO accounts for the largest proportion.

[0003] In some welding construction sites, in order to improve the efficiency of construction, multiple welding points are set up and construction is carried out simultaneously, resulting in a large amount of toxic and harmful substances entering the surrounding gas environment in a short period of time, causing pollution and damage to the environment and physical harm to the construction workers. Some technologies use exhaust fans to extract the generated welding smoke to limit its dispersion into the air, and set the exhaust fans next to the welding position. One exhaust fan is required for each welding point; such a solution has poor suction efficiency and is relatively cumbersome to set up, making it difficult to meet the needs of simultaneous construction at multiple points.

[0004] It can be seen that there is still room for improvement in the current welding smoke control process, and adjustments and optimizations should be made to improve the efficiency of welding smoke control and the convenience of welding smoke treatment. Therefore, a more reasonable technical solution should be proposed to solve the technical problems existing in the existing technology. Utility Model Content

[0005] In order to overcome at least one of the defects mentioned above, the utility model proposes a multi-directional retractable welding smoke collector. By setting up the collector at the construction site, the welding smoke at each point can be collected, and the suction points can be flexibly set to meet the needs of multi-point construction. It can also improve the suction effect, prevent the welding smoke from drifting into the atmosphere, and reduce the harm caused by the welding smoke to the environment and human body.

[0006] In order to achieve the above-mentioned purpose, the welding smoke collector disclosed in the utility model can adopt the following technical solutions:

[0007] A multi-directional retractable welding smoke collector comprises a main pipeline for forming negative pressure and bending and extending laterally, a plurality of main adsorption pipelines are arranged on the main pipeline, the main adsorption pipelines extend downward and are controllably retractable; a plurality of secondary pipelines are also connected to the main pipeline, the secondary pipelines bend and extend laterally, and a plurality of secondary adsorption pipelines are arranged on the secondary pipelines, the secondary adsorption pipelines extend downward and are controllably retractable; the front end of the main pipeline is connected to a negative pressure main machine for sucking the main pipeline and forming negative pressure, and the air outlet end of the negative pressure main machine is connected to a purifier for purifying welding smoke.

[0008] The welding smoke collector disclosed above uses the main pipe as the main channel for adsorption, and the main adsorption pipe adsorbs and collects the welding smoke in the area where the main pipe passes; at the same time, a number of secondary pipes are arranged to increase the coverage area, and the secondary adsorption pipes simultaneously enhance the adsorption of welding smoke. Since the main adsorption pipe and the secondary adsorption pipe are both retractable and adjustable, and the extension direction of the main pipe and the secondary pipe can also be adjusted, it can effectively adsorb and purify the welding smoke in the centralized welding processing site.

[0009] Furthermore, the composition structure of the main pipeline can be constructed in various forms, which are not limited to a single one. Here, an optimization is made and one feasible option is proposed: the main pipeline includes a plurality of telescopic main air ducts and a plurality of main pipe joints, and the main pipe joints include a main adsorption interface connected to the main adsorption pipeline, at least two main air duct interfaces for connecting the telescopic main air duct, and at least one secondary air duct interface for connecting the secondary pipeline. When such a solution is adopted, the main pipe joint serves as a connection node between the telescopic main air duct, the main adsorption pipeline and the secondary pipeline.

[0010] Furthermore, the fixing method of the main pipeline is not limited to a single method. Here, an optimization is made and one of the feasible options is proposed: the main pipeline is fixed with the help of a hoisting structure, and the hoisting structure includes a horizontally extending cable, on which a plurality of pulleys are arranged, and the pulleys are connected to the main pipeline joint and drive the main pipeline joint to move. When such a scheme is adopted, the cable is connected and fixed by two columns and tightened as support. The pulley can move along the cable and drive the main pipeline joint to move, thereby driving the main pipeline to extend.

[0011] Furthermore, the connection method between the pulley and the main pipe joint is not limited to a single one, and an optimization is made here and a feasible option is proposed: the pulley is connected to the main pipe joint through a lifting cable. When such a solution is adopted, the lifting cable can adjust the height of the main pipe joint.

[0012] Furthermore, in the present invention, the structure of the main adsorption pipeline is constructed in various forms, which are not limited to the only one. Here, an optimization is made and one feasible option is proposed: the main adsorption pipeline includes a lifting adsorption main pipe, the upper end of the lifting adsorption main pipe is connected to the main adsorption interface, and the lower end is provided with a main control head, which is controlled to open and close by a main air inlet valve. When such a solution is adopted, the lifting adsorption main pipe can adopt an elastic telescopic pipe, and air can be inlet when the main control head at the lower end is opened, and air can be stopped when the main control head is closed.

[0013] Furthermore, the air intake is controlled, and an optimization is made here and one of the feasible options is proposed: the main air duct interface and the secondary air duct interface of the main pipe joint are both provided with a main air valve for controlling the on-off. When such a solution is adopted, the main air valve can control the on-off of the main pipe and the secondary pipe, thereby controlling the welding smoke adsorption area in the construction area.

[0014] Furthermore, in the present invention, the secondary pipeline can be constructed in a variety of forms, which are not limited to a single form. Here, an optimization is made and one feasible option is proposed: the secondary pipeline includes a plurality of telescopic secondary air pipes and a plurality of secondary pipe joints, and the secondary pipe joints include a secondary adsorption interface for connecting the secondary adsorption pipeline, and two secondary air pipe interfaces for connecting the telescopic secondary air pipe. When such a solution is adopted, the length of the secondary air pipe can be set as needed through multiple connections.

[0015] Furthermore, in the present invention, the secondary pipe joint can be arranged in a variety of ways, which are not limited to the only one. Here, an optimization is made and one feasible option is proposed: the secondary pipe joint is connected with a support frame, and a fixing structure is arranged on the support frame to fix the secondary pipe joint. When such a solution is adopted, a walking structure is arranged under the support frame to facilitate the movement of the secondary pipe joint to reasonably arrange the adsorption area.

[0016] Furthermore, the secondary adsorption pipeline can be constructed into a variety of feasible solutions, which are not limited to the only one. Here, we optimize and propose one of the feasible options: the secondary adsorption pipeline includes a lifting adsorption secondary pipe extending downward, the upper end of the lifting adsorption secondary pipe is connected to the secondary adsorption interface, and the lower end is provided with a secondary control head, which is controlled by the secondary air inlet valve. When such a solution is adopted, the secondary control head serves as a node of the lifting adsorption secondary pipe and the telescopic secondary air pipe, so that it is easy to control the arrangement of the extended adsorption area in the construction area.

[0017] Furthermore, the utility model optimizes the structure of the secondary pipe joint, and here proposes one feasible option: a secondary air valve is provided at the secondary air pipe interface of the secondary pipe joint. When such a solution is adopted, the secondary air valve is used to control the opening and closing of part of the extended adsorption area.

[0018] Compared with the prior art, some beneficial effects of the technical solution disclosed in the utility model include:

[0019] The utility model arranges main pipelines and sub-pipelines at the welding construction site to carry out welding fume adsorption treatment, and can extend the adsorption pipelines to various positions at the construction site, thereby improving the flexibility of adsorption treatment. The adsorbed welding fume is treated by a unified negative pressure host and purifier, thereby ensuring the treatment effect of the welding fume. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the top view of the welding smoke collector.

[0022] Figure 2 This is a schematic diagram of the front view of the welding smoke collector.

[0023] Figure 3 This is a side view structural diagram of the main pipeline.

[0024] Figure 4 This is a side view schematic diagram of the secondary pipeline structure.

[0025] In the above drawings, the meanings of the various marks are as follows:

[0026] 1. Purifier; 2. Main negative pressure machine; 3. Main line; 301. Main joint; 3011. Secondary air duct interface; 3012. Main air duct interface; 3013. Main adsorption interface; 302. Telescopic main air duct; 4. Secondary line; 401. Secondary pipe joint; 4011. Secondary adsorption interface; 402. Telescopic secondary air duct; 5. Lifting adsorption secondary pipe; 6. Secondary control head; 7. Lifting adsorption main pipe; 8. Main control head; 9. Support frame; 901. Fixed structure; 902. Walking structure; 10. Slide rope; 11. Lifting rope; 12. Pulley. DETAILED DESCRIPTION

[0027] The utility model is further explained below in conjunction with the accompanying drawings and specific embodiments.

[0028] In view of the fact that the existing welding smoke construction sites have unsatisfactory welding smoke collection and treatment effects, the following embodiments are optimized and solve the defects in the prior art.

[0029] Example

[0030] like Figure 1 to Figure 4 As shown, this embodiment provides a multi-directional retractable welding smoke collector, including a main pipe 3 for forming negative pressure and bending and extending laterally, a plurality of main adsorption pipes are arranged on the main pipe 3, the main adsorption pipes extend downward and are controllably retractable; the main pipe 3 is also connected to a plurality of secondary pipes 4, the secondary pipes 4 bend and extend laterally, and a plurality of secondary adsorption pipes are arranged on the secondary pipes 4, the secondary adsorption pipes extend downward and are controllably retractable; the front end of the main pipe 3 is connected to a negative pressure main unit for sucking the main pipe 3 and forming negative pressure, and the air outlet end of the negative pressure main unit is connected to a purifier 1 for purifying welding smoke.

[0031] The welding smoke collector disclosed in this embodiment uses the main pipe 3 as the main channel for adsorption, and the main adsorption pipe adsorbs and collects the welding smoke in the area where the main pipe 3 passes; at the same time, a plurality of secondary pipes 4 are arranged to increase the coverage area, and the secondary adsorption pipes simultaneously enhance the adsorption of welding smoke. Since the main adsorption pipe and the secondary adsorption pipe are both retractable and adjustable, and the extension direction of the main pipe 3 and the secondary pipe 4 can also be adjusted, the welding smoke in the centralized welding processing site can be well adsorbed and purified.

[0032] The composition structure of the main pipeline 3 can be constructed in various forms, which are not limited to the only one. This embodiment is optimized and adopts one of the feasible options: the main pipeline 3 includes a plurality of telescopic main air ducts 302 and a plurality of main pipe joints 301. The main pipe joint 301 includes a main adsorption interface 3013 connected to the main adsorption pipeline, at least two main air duct interfaces 3012 for connecting the telescopic main air duct 302, and at least one secondary air duct interface 3011 for connecting the secondary pipeline 4. When such a solution is adopted, the main pipe joint 301 serves as a connection node between the telescopic main air duct 302, the main adsorption pipeline and the secondary pipeline 4.

[0033] The fixing method of the main pipe 3 is not limited to a single one. This embodiment is optimized and adopts one of the feasible options: the main pipe 3 is fixed by a lifting structure, and the lifting structure includes a horizontally extending cable 10, and a plurality of pulleys 12 are arranged on the cable 10. The pulleys 12 are connected to the main pipe joint 301 and drive the main pipe joint 301 to move. When such a solution is adopted, the cable 10 is connected and fixed by two columns and tightened as a support. The pulley 12 can move along the cable 10 and drive the main pipe joint 301 to move, thereby driving the main pipe 3 to extend.

[0034] The connection method between the pulley 12 and the main pipe joint 301 is not limited to a single one. This embodiment optimizes and adopts one of the feasible options: the pulley 12 is connected to the main pipe joint 301 through the lifting cable 11. When such a solution is adopted, the lifting cable 11 can adjust the height of the main pipe joint 301.

[0035] In this embodiment, the structure of the main adsorption pipeline is constructed in various forms, which are not limited to the only one. This embodiment is optimized and adopts one of the feasible options: the main adsorption pipeline includes a lifting adsorption main pipe 7, the upper end of the lifting adsorption main pipe 7 is connected to the main adsorption interface 3013, and the lower end is provided with a main control head 8, and the main control head 8 is controlled to open and close by the main air inlet valve. When such a solution is adopted, the lifting adsorption main pipe 7 can adopt an elastic telescopic pipe, and the main control head 8 at the lower end can realize air intake when it is opened, and the air intake can be stopped when the main control head 8 is closed.

[0036] To control the air intake, this embodiment is optimized and adopts one of the feasible options: the main air duct interface 3012 and the secondary air duct interface 3011 of the main pipe joint 301 are both provided with a main air valve for controlling the on-off. When such a solution is adopted, the main air valve can control the on-off of the main pipe 3 and the secondary pipe 4, thereby controlling the welding smoke adsorption area in the construction area.

[0037] In this embodiment, the secondary pipeline 4 can be constructed in various forms, which are not limited to the only one. This embodiment is optimized and adopts one of the feasible options: the secondary pipeline 4 includes a plurality of telescopic secondary air pipes 402 and a plurality of secondary pipe joints 401. The secondary pipe joints 401 include a secondary adsorption interface 4011 for connecting the secondary adsorption pipeline, and two secondary air pipe interfaces 3011 for connecting the telescopic secondary air pipe 402. When such a solution is adopted, the length of the secondary air pipe can be set as needed through multiple connections.

[0038] In this embodiment, the secondary pipe joint 401 can be arranged in a variety of ways, which are not limited to the only one. This embodiment is optimized and adopts one of the feasible options: the secondary pipe joint 401 is connected to the support frame 9, and a fixing structure 901 is provided on the support frame 9 to fix the secondary pipe joint 401. When such a solution is adopted, a walking structure 902 is provided under the support frame 9 to facilitate the movement of the secondary pipe joint to reasonably arrange the adsorption area.

[0039] Preferably, the fixing structure 901 in this embodiment includes a fixing plate or a fixing beam.

[0040] In this embodiment, the secondary adsorption pipeline can be constructed as a variety of feasible solutions, which are not limited to the only one. This embodiment is optimized and adopts one of the feasible options: the secondary adsorption pipeline includes a lifting adsorption secondary pipe 5 extending downward, the upper end of the lifting adsorption secondary pipe 5 is connected to the secondary adsorption interface 4011, and the lower end is provided with a secondary control head 6, and the secondary control head 6 is controlled by the secondary air inlet valve. When such a solution is adopted, the secondary control head 6 serves as a node of the lifting adsorption secondary pipe 5 and the telescopic secondary air pipe 402, so that it is easy to control the arrangement of the extended adsorption area in the construction area.

[0041] This embodiment optimizes the structure of the secondary pipe joint 401 and adopts one of the feasible options: a secondary air valve is provided at the secondary air pipe interface 3011 of the secondary pipe joint 401. When such a solution is adopted, the secondary air valve is used to control the opening and closing of a part of the extended adsorption area.

[0042] The above are the implementation methods listed in this embodiment, but this embodiment is not limited to the above optional implementation methods. Those skilled in the art can arbitrarily combine the above methods to obtain other various implementation methods. Anyone can derive other various implementation methods under the inspiration of this embodiment. The above specific implementation methods should not be understood as limiting the protection scope of this embodiment. The protection scope of this embodiment should be based on the definition in the claims.

Claims

1. A multi-directional retractable welding smoke collector, characterized in that: The invention comprises a main pipe (3) for forming negative pressure and bending and extending laterally, the main pipe (3) being provided with a plurality of main adsorption pipes, the main adsorption pipes extending downward and being controllably retractable; the main pipe (3) is also connected with a plurality of secondary pipes (4), the secondary pipes (4) bending and extending laterally, and the secondary pipes (4) being provided with a plurality of secondary adsorption pipes, the secondary adsorption pipes extending downward and being controllably retractable; the front end of the main pipe (3) is connected to a negative pressure main machine for sucking the main pipe (3) and forming negative pressure, and the air outlet end of the negative pressure main machine is connected to a purifier (1) for purifying welding smoke; The main pipe (3) comprises a plurality of telescopic main air pipes (302) and a plurality of main pipe joints (301), wherein the main pipe joint (301) comprises a main adsorption interface (3013) connected to the main adsorption pipe, at least two main air pipe interfaces (3012) for connecting the telescopic main air pipe (302), and at least one secondary air pipe interface (3011) for connecting the secondary pipe (4); The main pipe (3) is fixed by a lifting structure, the lifting structure includes a horizontally extending sliding rope (10), a plurality of pulleys (12) are arranged on the sliding rope (10), and the pulleys (12) are connected to the main pipe joint (301) and drive the main pipe joint (301) to move; The pulley (12) is connected to the main pipe joint (301) via the lifting rope (11).

2. The multi-directional retractable welding smoke collector according to claim 1, characterized in that: The main adsorption pipeline comprises a lifting adsorption main pipe (7), the upper end of the lifting adsorption main pipe (7) is connected to the main adsorption interface (3013), and the lower end is provided with a main control head (8), and the main control head (8) is controlled to open and close by a main air inlet valve.

3. The multi-directional retractable welding smoke collector according to claim 1, characterized in that: The main air duct interface (3012) and the secondary air duct interface (3011) of the main pipe joint (301) are both provided with main air valves for controlling on and off.

4. The multi-directional retractable welding smoke collector according to claim 1, characterized in that: The secondary pipeline (4) comprises a plurality of telescopic secondary air pipes (402) and a plurality of secondary pipe joints (401), wherein the secondary pipe joints (401) comprise a secondary adsorption interface (4011) for connecting to the secondary adsorption pipeline, and two secondary air pipe interfaces (3011) for connecting to the telescopic secondary air pipe (402).

5. The multi-directional retractable welding smoke collector according to claim 4, characterized in that: The secondary pipe joint (401) is connected to the support frame (9) in cooperation with the support frame (9), and a fixing structure (901) is provided on the support frame (9) and is used to fix the secondary pipe joint (401).

6. The multi-directional retractable welding smoke collector according to claim 4, characterized in that: The secondary adsorption pipeline comprises a lifting adsorption secondary pipe (5) extending downward, the upper end of the lifting adsorption secondary pipe (5) is connected to the secondary adsorption interface (4011), and the lower end is provided with a secondary control head (6), and the secondary control head (6) is controlled to open and close by a secondary air inlet valve.

7. The multi-directional retractable welding smoke collector according to any one of claims 4 to 6, characterized in that: A secondary air valve is provided at the secondary air pipe interface (3011) of the secondary pipe joint (401).

Citation Information

Cited By

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