A prefabricated rolling machine for assembled laboratory air ducts

By designing a prefabricated laboratory air duct prefabricated piping machine with multiple stations, using servo motors and threaded systems to drive the movable plate and rotating press cylinder, efficient piping processing of air ducts is achieved, and the problem of low efficiency of traditional piping machines is solved.

CN222740021UActive Publication Date: 2025-04-11BEIJING DYNAFLOW LAB SOLUTIONS CO LTD
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Patent Information

Application Number
CN202323609145.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-04-11
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

Traditional piping machines usually only have a single processing unit, resulting in lower processing efficiency of air ducts.

Method used

A prefabricated laboratory air duct prefabricated piping machine is designed, which uses multiple stations to piping the air duct at the same time. The threaded rod and screw ring are driven by the servo motor, and the movable plate pushes the rotating press cylinder, and the piping wheel carries out piping operation under rolling.

Benefits of technology

The processing efficiency of air ducts is effectively improved, and the working efficiency of the piping machine is significantly improved through simultaneous processing of multiple stations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembled laboratory air duct prefabrication hemming machine, which relates to the technical field of hemming machines, including a bottom plate, a fixed hemming mechanism is arranged on the upper part of the bottom plate, the fixed hemming mechanism comprises two chassis rotating on the upper surface of the bottom plate, the upper surface of the bottom plate is fixedly connected with two columns, and the upper surface of the column is provided with a mounting plate. The utility model can drive the threaded rod to rotate through a servo motor, the screw ring and the threaded rod have a threaded relationship, the screw ring drives two movable plates to move downward, the movable plate pushes the rotating pressing cylinder to move downward, fixes the cylindrical air duct, the hemming wheel is connected with the bottom edge of the cylindrical air duct, and then the rotating motor drives the rotating pressing cylinder to rotate, so that the rotating pressing cylinder drives the cylindrical air duct to rotate, and the cylindrical air duct is rolled under the rolling of the hemming wheel, so that the whole can simultaneously roll the cylindrical air ducts on both sides, effectively improving the working efficiency of the hemming machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of hemming machines, in particular to an assembled laboratory air duct prefabrication hemming machine. Background Art

[0002] The hemming machine is a device that uses working rollers to bend sheet metal. It can form parts of different shapes, such as cylindrical parts and conical parts. It is a very important processing equipment. The working principle of the hemming machine is to move the working rollers through the action of hydraulic, mechanical and other external forces, so as to form the bent plate or roll.

[0003] The air duct is a piping system used for air transportation and distribution. For the production process of circular air ducts, rolling machines are mostly used. However, traditional rolling machines usually only have a single processing unit, resulting in low processing efficiency of the air duct. For this reason, we provide an assembled laboratory air duct prefabrication rolling machine to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide an assembled laboratory air duct prefabrication rolling machine, which adopts multiple stations to roll the air duct at the same time, effectively improving work efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an assembled laboratory air duct prefabricated rolling machine, comprising a base plate, a fixed rolling mechanism is arranged on the upper part of the base plate, the fixed rolling mechanism comprises two chassis rotating on the upper surface of the base plate, the upper surface of the base plate is fixedly connected to two columns, a mounting plate is installed on the upper surface of the column, a servo motor is installed on the upper surface of the mounting plate, the output shaft of the servo motor passes through the mounting plate and extends to the lower part of the mounting plate, the output shaft of the servo motor is fixedly connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a screw ring, the outer surface of the screw ring is fixedly connected to two movable plates, two rotating motors are installed on the upper surface of the movable plate, the output shaft of each rotating motor is fixedly connected to a rotating pressure cylinder, and the upper surface of the base plate is rotatably connected to two rolling wheels.

[0006] Furthermore, two sleeves are fixedly connected to the upper surface of the mounting plate, and a sleeve rod is slidably connected to the interior of each sleeve. Two through rings are fixedly inlaid on the upper surface of the mounting plate. The bottom ends of the two sleeve rods respectively pass through the two through rings and extend to the lower part of the mounting plate, and the sleeve rods are slidably connected to the through rings. The bottom ends of the two sleeve rods are fixedly connected to the upper surface of the movable plate. The sleeve can limit the sleeve rod from reciprocating up and down movement inside the sleeve, thereby ensuring the stability of the movable plate during the up and down reciprocating movement, and effectively preventing the movable plate from deflecting during the movement, which may cause the movable plate to get stuck and affect the normal use of the rolling machine.

[0007] Furthermore, a bearing is fixedly embedded on the upper surface of the mounting plate, and the output shaft of the servo motor passes through the bearing and extends to the lower part of the mounting plate, and the inner ring of the bearing is fixedly connected to the outer surface of the output shaft of the servo motor, which can effectively reduce the friction between the output shaft and the mounting plate during the rotation of the servo motor, and avoid wear of the output shaft of the servo motor due to long-term use, thereby affecting the normal use of the servo motor.

[0008] Furthermore, a slip ring is fixedly connected to the top of each sleeve rod, and the slip ring is slidably connected to the inner wall of the sleeve, which can effectively improve the stability of the sleeve rod in the up and down position process, thereby preventing the sleeve rod from swinging inside the sleeve, thereby causing the movable plate to swing and affecting the normal use of the rolling machine.

[0009] Furthermore, a through hole is provided on the bottom surface of each sleeve, and the outer surface of the sleeve rod is slidably connected to the through hole, which effectively reduces the friction between the sleeve rod and the sleeve and avoids wear of the outer surface of the sleeve rod due to long-term use, thereby narrowing the diameter of the sleeve rod and causing the sleeve rod to shake inside the sleeve, affecting the use of the rolling machine.

[0010] Furthermore, the bottom surface of the mounting plate is fixedly connected to a support plate, and a storage bucket is installed on the front of the support plate. The mounting plate can cover the fixed rolling mechanism of the rolling machine to improve the aesthetics of the rolling machine. At the same time, the storage bucket can store some sundries to facilitate the use of the rolling machine.

[0011] Furthermore, a stabilizing plate is fixedly connected to the outer surfaces of the two sleeves, and the bottom surface of the stabilizing plate is fixedly connected to the upper surface of the servo motor. The stabilizing plate can fix the two sleeves at the same time, and the stabilizing plate can fix the servo motor, thereby improving the stability of the fixation of the servo motor and the two sleeves and avoiding shaking of the servo motor and the sleeve during use.

[0012] Compared with the existing technology, the prefabricated laboratory air duct hemming machine has the following beneficial effects:

[0013] 1. The utility model drives the threaded rod to rotate through a servo motor, and a screw ring and the threaded rod are in a threaded relationship. The screw ring drives two movable plates to move downward, and the movable plates push the rotating pressing cylinder to move downward to fix the cylindrical air duct. The rolling wheel is connected to the edge of the bottom end of the cylindrical air duct, and then the rotating motor drives the rotating pressing cylinder to rotate, so that the rotating pressing cylinder drives the cylindrical air duct to rotate. The cylindrical air duct is rolled under the rolling wheel, so that the whole can roll the cylindrical air ducts on both sides at the same time, effectively improving the working efficiency of the rolling machine.

[0014] 2. The utility model can effectively reduce the friction between the output shaft and the mounting plate during the rotation of the servo motor through the bearing, so as to avoid the wear of the output shaft of the servo motor due to long-term use, thereby affecting the normal use of the servo motor. The slip ring can effectively improve the stability of the sleeve rod in the up and down position process, so as to avoid the swing of the sleeve rod inside the sleeve, thereby causing the swing of the movable plate and affecting the normal use of the rolling machine. The through hole can effectively reduce the friction between the sleeve rod and the sleeve, so as to avoid the wear of the outer surface of the sleeve rod due to long-term use, thereby causing the sleeve rod diameter to narrow, causing the sleeve rod to shake inside the sleeve and affecting the use of the rolling machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the front view of the utility model;

[0016] Figure 2 This is a cross-sectional view of the mounting plate of the utility model;

[0017] Figure 3 This is a cross-sectional view of the sleeve of the utility model;

[0018] Figure 4 For this utility model Figure 3 A magnified view of the structure in the middle.

[0019] In the figure: 1. bottom plate; 2. fixed hemming mechanism; 201. sleeve; 202. hemming wheel; 203. threaded rod; 204. chassis; 205. rotating pressing cylinder; 206. through ring; 207. sleeve rod; 208. screw ring; 209. servo motor; 2010. rotating motor; 2011. movable plate; 2012. mounting plate; 2013. slip ring; 2014. through hole; 3. stabilizing plate; 4. supporting plate; 5. storage bucket; 6. column; 7. bearing. DETAILED DESCRIPTION

[0020] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0021] To this end, the present embodiment provides an assembled laboratory air duct prefabrication rolling machine, which can use multiple stations to roll the air duct at the same time, effectively improving work efficiency.

[0022] See also Figures 1 to 4 This embodiment proposes an assembled laboratory air duct prefabricated hemming machine, including a base plate 1, a fixed hemming mechanism 2 is arranged on the upper part of the base plate 1, and the fixed hemming mechanism 2 includes two chassis 204 rotating on the upper surface of the base plate 1.

[0023] Reference Figure 1A non-slip pad can be provided on the upper surface of the chassis 204 to increase the friction between the rotating pressing cylinder 205 and the upper surface of the chassis 204, so that the rotating pressing cylinder 205 can drive the chassis 204 to rotate, thereby ensuring the synchronous rotation of the chassis 204 and the rotating pressing cylinder 205.

[0024] Two columns 6 are fixedly connected to the upper surface of the base plate 1 , a mounting plate 2012 is installed on the upper surface of the column 6 , a servo motor 209 is installed on the upper surface of the mounting plate 2012 , and the output shaft of the servo motor 209 passes through the mounting plate 2012 and extends to the lower part of the mounting plate 2012 .

[0025] A bearing 7 is fixedly embedded on the upper surface of the mounting plate 2012, and the output shaft of the servo motor 209 passes through the bearing 7 and extends to the lower part of the mounting plate 2012, and the inner ring of the bearing 7 is fixedly connected to the outer surface of the output shaft of the servo motor 209, which can effectively reduce the friction between the output shaft and the mounting plate 2012 during the rotation of the servo motor 209, and avoid wear of the output shaft of the servo motor 209 due to long-term use, thereby affecting the normal use of the servo motor 209.

[0026] The output shaft of the servo motor 209 is fixedly connected to the threaded rod 203 , the outer surface of the threaded rod 203 is threadedly connected to a screw ring 208 , and the outer surface of the screw ring 208 is fixedly connected to two movable plates 2011 .

[0027] Reference Figure 2 A limiting ring can be set at the bottom end of the threaded rod 203 to limit the screw ring 208, effectively preventing the screw ring 208 from moving out from the outer surface of the threaded rod 203 during movement, thereby affecting the normal use of the hemming machine.

[0028] Two sleeves 201 are fixedly connected to the upper surface of the mounting plate 2012, and a sleeve rod 207 is slidably connected inside each sleeve 201. Two through rings 206 are fixedly inlaid on the upper surface of the mounting plate 2012. The bottom ends of the two sleeve rods 207 respectively penetrate the two through rings 206 and extend to the lower part of the mounting plate 2012, and the sleeve rod 207 is slidably connected to the through rings 206. The bottom ends of the two sleeve rods 207 are fixedly connected to the upper surface of the movable plate 2011. The sleeve 201 can limit the sleeve rod 207 from reciprocating up and down inside the sleeve 201, thereby ensuring the stability of the movable plate 2011 during the up and down reciprocating movement, and effectively preventing the movable plate 2011 from deflecting during the movement, thereby causing the movable plate 2011 to get stuck and affecting the normal use of the rolling machine.

[0029] The top of each sleeve rod 207 is fixedly connected with a slip ring 2013, and the slip ring 2013 is slidably connected to the inner wall of the sleeve 201, which can effectively improve the stability of the sleeve rod 207 during the up and down position process, thereby preventing the sleeve rod 207 from swinging inside the sleeve 201, thereby causing the movable plate 2011 to swing and affecting the normal use of the rolling machine.

[0030] A through hole 2014 is provided on the bottom surface of each sleeve 201, and the outer surface of the sleeve rod 207 is slidably connected to the through hole 2014, which effectively reduces the friction between the sleeve rod 207 and the sleeve 201, and avoids wear of the outer surface of the sleeve rod 207 due to long-term use, thereby preventing the diameter of the sleeve rod 207 from becoming narrower, causing the sleeve rod 207 to shake inside the sleeve 201, and affecting the use of the rolling machine.

[0031] The bottom surface of the mounting plate 2012 is fixedly connected to a support plate 4, and a storage bucket 5 is installed on the front of the support plate 4. The mounting plate 2012 can cover the fixed hemming mechanism 2 of the hemming machine to improve the aesthetics of the hemming machine. At the same time, the storage bucket 5 can store some sundries to facilitate the use of the hemming machine.

[0032] Two rotating motors 2010 are installed on the upper surface of the movable plate 2011 , and the output shaft of each rotating motor 2010 is fixedly connected to a rotating pressing cylinder 205 . The upper surface of the bottom plate 1 is rotatably connected to two rolling wheels 202 .

[0033] Reference Figure 2 The outer surface of the rolling wheel 202 is close to the outer surface of the rotating pressing cylinder 205, which is convenient for making the cylindrical air duct.

[0034] The outer surfaces of the two sleeves 201 are fixedly connected with a stabilizing plate 3, and the bottom surface of the stabilizing plate 3 is fixedly connected to the upper surface of the servo motor 209. The stabilizing plate 3 can fix the two sleeves 201 at the same time, and the stabilizing plate 3 can fix the servo motor 209, thereby improving the stability of the fixation of the servo motor 209 and the two sleeves 201 and avoiding the servo motor 209 and the sleeve 201 from shaking during use.

[0035] Working principle: first, place the cylindrical air duct on the upper surface of the chassis 204, and the servo motor 209 drives the threaded rod 203 to rotate. The screw ring 208 forms a threaded relationship with the threaded rod 203, and the screw ring 208 drives the two movable plates 2011 to move downward. The movable plate 2011 pushes the rotating pressing cylinder 205 to move downward to fix the cylindrical air duct. The rolling wheel 202 is connected to the edge of the bottom end of the cylindrical air duct. Then, the rotating motor 2010 drives the rotating pressing cylinder 205 to rotate, so that the rotating pressing cylinder 205 drives the cylindrical air duct to rotate. The cylindrical air duct is rolled under the rolling wheel 202, so that the whole can roll the cylindrical air ducts on both sides at the same time, effectively improving the working efficiency of the rolling machine.

Claims

1. An assembled laboratory air duct prefabrication rolling machine, comprising a bottom plate (1), characterized in that: A fixed hemming mechanism (2) is arranged on the upper part of the base plate (1), the fixed hemming mechanism (2) comprising two chassis (204) rotating on the upper surface of the base plate (1), two uprights (6) are fixedly connected to the upper surface of the base plate (1), a mounting plate (2012) is mounted on the upper surface of the uprights (6), a servo motor (209) is mounted on the upper surface of the mounting plate (2012), an output shaft of the servo motor (209) passes through the mounting plate (2012) and extends to the lower part of the mounting plate (2012) The output shaft of the servo motor (209) is fixedly connected to a threaded rod (203), the outer surface of the threaded rod (203) is threadedly connected to a screw ring (208), the outer surface of the screw ring (208) is fixedly connected to two movable plates (2011), two rotating motors (2010) are installed on the upper surface of the movable plate (2011), the output shaft of each rotating motor (2010) is fixedly connected to a rotating pressing cylinder (205), and the upper surface of the bottom plate (1) is rotatably connected to two rolling wheels (202).

2. The prefabricated edge rolling machine for assembled laboratory air ducts according to claim 1, characterized in that: The upper surface of the mounting plate (2012) is fixedly connected to two sleeves (201), and each sleeve (201) is slidably connected to a sleeve rod (207). The upper surface of the mounting plate (2012) is fixedly inlaid with two through rings (206), and the bottom ends of the two sleeve rods (207) respectively penetrate the two through rings (206) and extend to the lower part of the mounting plate (2012), and the sleeve rods (207) are slidably connected to the through rings (206), and the bottom ends of the two sleeve rods (207) are fixedly connected to the upper surface of the movable plate (2011).

3. The prefabricated hemming machine for assembled laboratory air ducts according to claim 1 is characterized in that: A bearing (7) is fixedly embedded on the upper surface of the mounting plate (2012); the output shaft of the servo motor (209) passes through the bearing (7) and extends to the lower part of the mounting plate (2012); and the inner ring of the bearing (7) is fixedly connected to the outer surface of the output shaft of the servo motor (209).

4. The prefabricated edge rolling machine for assembled laboratory air ducts according to claim 2 is characterized in that: The top end of each sleeve rod (207) is fixedly connected to a slip ring (2013), and the slip ring (2013) is slidably connected to the inner wall of the sleeve (201).

5. The prefabricated edge rolling machine for assembled laboratory air ducts according to claim 4 is characterized in that: A through hole (2014) is provided on the bottom surface of each sleeve (201), and the outer surface of the sleeve rod (207) is slidably connected to the through hole (2014).

6. The prefabricated hemming machine for assembled laboratory air ducts according to claim 1, characterized in that: The bottom surface of the mounting plate (2012) is fixedly connected to a support plate (4), and a storage bucket (5) is installed on the front surface of the support plate (4).

7. The prefabricated hemming machine for assembled laboratory air ducts according to claim 2 is characterized by: The outer surfaces of the two sleeves (201) are fixedly connected with a stabilizing plate (3), and the bottom surface of the stabilizing plate (3) is fixedly connected to the upper surface of the servo motor (209).