A separator for insulator steel cap castings

Abstract

The utility model discloses a separator for insulator steel cap castings, which includes a frame, a top plate and a bottom plate distributed up and down are connected to the frame, and a plurality of vertical guide rods are connected between the top plate and the bottom plate; a vertical telescopic rod is fixed on the top plate, a sliding plate is fixed on the bottom end of the telescopic rod, and a guide sliding hole is provided on the sliding plate at a position corresponding to each guide rod; a mounting block is connected below the sliding plate, and a plurality of upper mold sleeves arranged downward are fixedly connected to the mounting block by screws; a mounting hole is provided on the bottom plate, and a lower module is provided at the mounting hole, and the lower module is fixedly connected to the bottom plate by a plurality of screws; a plurality of separation holes aligned with the upper mold sleeve are provided on the lower module, and the separation holes are the same as the horizontal section of the insulator steel cap casting, and the separation holes are arranged through the lower module. The utility model can not only quickly separate the insulator steel cap, but also has the advantages of convenient maintenance, wide application range, and convenient loading and unloading operations.

Description

Technical Field

[0001] The utility model relates to the field of casting separation equipment, in particular to a separator for insulator steel cap castings. Background Art

[0002] As a commonly used component in power equipment, insulator steel caps are generally made of carbon structural steel. At present, insulator steel caps are generally formed by mold injection molding, and multiple insulator steel caps can be processed at one time. However, due to the existence of a channel for the injection liquid to pass through the injection mold, there will be some injection molding frames between the multiple insulator steel caps after injection molding. In the subsequent processing steps, the insulator steel caps need to be separated from the injection molding frame. In this process, the industry generally uses manual handheld rubber hammers to hammer the insulator steel caps off the injection molding frame one by one, which is a time-consuming and labor-intensive process. Therefore, how to separate the insulator steel cap castings from the injection molding frame faster and better is a problem that needs to be solved in the industry. Utility Model Content

[0003] The purpose of the utility model is to provide a separator for insulator steel cap castings. The utility model has the advantage of being able to quickly separate the insulator steel caps.

[0004] The technical solution of the utility model is as follows: a separator for insulator steel cap castings, comprising a frame, the frame is connected with a top plate and a bottom plate distributed up and down, a plurality of vertical guide rods are connected between the top plate and the bottom plate; a vertical telescopic rod is fixed to the top plate, a sliding plate located between the top plate and the bottom plate is fixed to the bottom end of the telescopic rod, and a guide sliding hole is provided on the sliding plate at a position corresponding to each guide rod; a mounting block is connected below the sliding plate, a plurality of upper mold sleeves arranged downward are fixedly connected to the mounting block by screws; a mounting hole is provided on the bottom plate, a lower module is matched at the mounting hole, and the lower module is fixedly connected to the bottom plate by a plurality of screws; a plurality of separation holes are provided on the lower module, which are aligned one by one with the upper mold sleeves, the separation holes are the same as the horizontal section of the insulator steel cap casting, and the separation holes are arranged through the lower module.

[0005] In the aforementioned separator for insulator steel cap castings, an automatic feeding device is provided on one side of the frame.

[0006] In the aforementioned separator for insulator steel cap castings, the automatic loading device includes a mounting frame, the mounting frame is connected to a conveyor belt, and a mounting frame is connected to a position on the mounting frame corresponding to the conveyor belt close to one end of the frame; the top of the mounting frame is connected to a vertical telescopic cylinder, the bottom end of the vertical telescopic cylinder is connected to a lifting plate, the bottom surface of the lifting plate is connected to a horizontal telescopic cylinder arranged toward the frame, the horizontal telescopic cylinder is connected to a slider slidably connected to the bottom surface of the lifting plate, and the bottom surfaces on both sides of the slider are connected to multiple clamping cylinders arranged horizontally toward the middle.

[0007] In the aforementioned separator for insulator steel cap castings, the slider is arranged in an H shape.

[0008] In the aforementioned separator for insulator steel cap castings, the four corners of the lifting plate are connected with vertical guide rods, and the guide rods are slidably arranged on the top of the installation frame.

[0009] In the aforementioned separator for insulator steel cap castings, the inner bottom of the frame is a cavity connected to the separation hole, and an opening is provided on one side of the cavity.

[0010] Compared with the prior art, the utility model provides a top plate on the frame that can be raised and lowered relative to the bottom plate, so that multiple upper mold sleeves arranged downward on the top plate can be aligned one by one with multiple separation holes on the bottom plate. When the upper mold sleeve is close to the bottom plate, multiple insulator steel caps connected to the injection molding frame can be separated at the same time, replacing manual labor with machinery, thereby improving the separation efficiency. In addition, the lower module and the upper mold sleeve with separation holes can be disassembled by screws, which is convenient for maintenance. Different lower modules and upper mold sleeves can be replaced corresponding to insulator steel cap castings of different specifications, and the scope of application is wide.

[0011] In addition, a conveyor belt is arranged on the mounting frame on one side of the frame in the utility model, and a mounting frame is connected to the mounting frame corresponding to the conveyor belt at one end close to the frame, and a lifting plate which can be lifted and lowered by a vertical telescopic cylinder is arranged on the mounting frame, and the horizontal telescopic cylinder on the bottom of the lifting plate can drive the slider to be extended and retracted relative to the frame, and multiple clamping cylinders connected to the bottom surfaces on both sides of the slider and arranged horizontally toward the middle can realize the clamping operation; the staff only needs to put multiple insulator steel cap castings with the injection molding frame taken out of the injection molding machine on the conveyor belt, and can put the castings on the bottom plate without manual handling, and the loading operation is more convenient.

[0012] A cavity connected to the separation hole is provided at the bottom of the inner side of the frame, and an opening is provided on one side of the cavity, so that the insulator steel cap separated at the separation hole can fall downward into the cavity and be taken out from the opening for unloading.

[0013] Therefore, the utility model can not only quickly separate the insulator steel cap, but also has the advantages of convenient maintenance, wide application range and convenient loading and unloading operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a structural diagram of the rack part;

[0016] Figure 3 It is a schematic diagram of the structure of the rack after removing the lower module;

[0017] Figure 4 It is a structural diagram of the lower module.

[0018] The markings in the accompanying drawings are: 1-frame, 2-top plate, 3-bottom plate, 4-telescopic rod, 5-sliding plate, 6-guide rod, 7-guide slide hole, 8-mounting block, 9-upper mold sleeve, 10-mounting hole, 11-lower module, 12-separation hole, 13-mounting frame, 14-conveyor belt, 15-mounting frame, 16-vertical telescopic cylinder, 17-lifting plate, 18-horizontal telescopic cylinder, 19-slider, 20-clamping cylinder, 21-guide rod, 22-cavity, 23-opening. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0020] Embodiment. A separator for insulator steel cap castings, comprising: Figures 1 to 4 As shown, it includes a frame 1, on which a top plate 2 and a bottom plate 3 are connected, and a plurality of vertical guide rods 6 are connected between the top plate 2 and the bottom plate 3; a vertical telescopic rod 4 is fixed on the top plate 2, and a sliding plate 5 located between the top plate 2 and the bottom plate 3 is fixed at the bottom end of the telescopic rod 4, and a guide slide hole 7 is provided on the sliding plate 5 at a position corresponding to each guide rod 6; a mounting block 8 is connected below the sliding plate 5, and a plurality of upper mold sleeves 9 arranged downward are fixedly connected to the mounting block 8 by screws; a mounting hole 10 is provided on the bottom plate 3, and a lower module 11 is provided at the mounting hole 10, and the lower module 11 is fixedly connected to the bottom plate 3 by a plurality of screws; a plurality of separation holes 12 are provided on the lower module 11, which are aligned one by one with the upper mold sleeve 9, and the separation holes 12 are the same as the horizontal section of the insulator steel cap casting, and the separation holes 12 are arranged through the lower module 11.

[0021] An automatic loading device is provided on one side of the frame 1; the automatic loading device includes a mounting frame 13, a conveyor belt 14 is connected to the mounting frame 13, and a mounting frame 15 is connected to the position of the mounting frame 13 corresponding to the conveyor belt 14 near one end of the frame 1; a vertical telescopic cylinder 16 is connected to the top of the mounting frame 15, a lifting plate 17 is connected to the bottom end of the vertical telescopic cylinder 16, a horizontal telescopic cylinder 18 arranged toward the frame 1 is connected to the bottom surface of the lifting plate 17, a slider 19 slidably connected to the bottom surface of the lifting plate 17 is connected to the horizontal telescopic cylinder 18, and a plurality of clamping cylinders 20 arranged horizontally toward the middle are connected to the bottom surfaces of both sides of the slider 19; the slider 19 is arranged in an H shape; the four corners of the lifting plate 17 are connected to vertical guide rods 21, and the guide rods 21 are slidably arranged on the top of the mounting frame 15; the inner bottom of the frame 1 is a cavity 22 connected to the separation hole 12, and an opening 23 is provided on one side of the cavity 22.

[0022] Working principle: Place multiple insulator steel cap castings with injection molding frames on the conveyor belt 14 of the mounting frame 13, and then the conveyor belt 14 delivers the castings to one end near the frame 1; at this time, multiple clamping cylinders 20 arranged toward the middle at the bottom of both sides of the slider 19 clamp the castings; then, the vertical telescopic cylinder 16 on the mounting frame 15 lifts the lifting plate 17, and since the guide rods 21 at the four corners of the lifting plate 17 are vertically slidably arranged on the top of the mounting frame 15, the lifting plate 17 can be stably lifted and lowered vertically, and drive the slider 19 and the casting are lifted synchronously; then, the horizontal telescopic cylinder 18 on the lifting plate 17 drives the slider 19 and the casting to move toward the frame 1 until the casting is aligned with the multiple separation holes 12 on the lower module 11. At this time, the vertical telescopic cylinder 16 is extended to place the casting into the separation hole 12, and the clamping cylinder 20 is released so that the casting can be placed in the separation hole 12; subsequently, the slider 19 is reset to the initial position by the vertical telescopic cylinder 16 and the horizontal telescopic cylinder 18, and the next casting on the conveyor belt 14 can be clamped and loaded.

[0023] After the multiple insulator steel caps on the casting are placed correspondingly in the multiple separation holes 12 on the lower module 11, the vertical telescopic rod 4 on the top plate 2 is extended to drive the sliding plate 5 to move vertically downward. Since the guide sliding holes 7 and the guide rods 6 on the sliding plate 5 cooperate with each other, the sliding plate 5 can perform several vertical slidings more stably, and the alignment and downward pressure effect is better; the through holes on the mounting block 8 cooperate with the vertical rods on the injection molding frame, and the multiple upper mold sleeves 9 connected to the mounting block 8 on the bottom surface of the sliding plate 5 are aligned with the multiple separation holes 12 on the lower module 11 to separate the injection molding frame and the multiple insulator steel caps synchronously; the separated multiple insulator steel caps can fall from their respective separation holes 12 and be collected in the same way to the collection frame in the cavity 22 at the bottom of the frame 1, and the collection frame can be taken out from the opening 23 to complete the material unloading and collection operation.

[0024] The lower module 11 is detachably connected to the mounting hole 10 of the base plate 3 by screws, and the upper mold sleeve 9 is also detachably connected to the mounting block 8 by screws. Both the lower module 11 and the upper mold sleeve 9 can be disassembled, maintained and replaced, thereby adapting to the separation operation of insulator steel caps of various sizes.

Claims

1. A separator for insulator steel cap castings, comprising a frame (1), characterized in that: The frame (1) is connected to a top plate (2) and a bottom plate (3) which are distributed up and down, and a plurality of vertical guide rods (6) are connected between the top plate (2) and the bottom plate (3); a vertical telescopic rod (4) is fixed to the top plate (2), a sliding plate (5) located between the top plate (2) and the bottom plate (3) is fixed at the bottom end of the telescopic rod (4), and a guide sliding hole (7) is provided on the sliding plate (5) at a position corresponding to each guide rod (6); a mounting block (8) is connected below the sliding plate (5), and the mounting block (8) A plurality of upper die sleeves (9) arranged downward are fixedly connected to the upper die sleeves (9) by screws; a mounting hole (10) is provided on the bottom plate (3); a lower die module (11) is arranged in cooperation with the mounting hole (10); the lower die module (11) is fixedly connected to the bottom plate (3) by a plurality of screws; a plurality of separation holes (12) are provided on the lower die module (11) which are aligned one by one with the upper die sleeves (9); the separation holes (12) are the same as the horizontal section of the insulator steel cap casting, and the separation holes (12) are arranged through the lower die module (11).

2. The separator for insulator steel cap casting according to claim 1, characterized in that: An automatic loading device is provided on one side of the frame (1).

3. The separator for insulator steel cap casting according to claim 2, characterized in that: The automatic loading device comprises a mounting frame (13), the mounting frame (13) is connected to a conveyor belt (14), and a mounting frame (15) is connected to a position of the mounting frame (13) corresponding to the conveyor belt (14) close to one end of the frame (1); the top of the mounting frame (15) is connected to a vertical telescopic cylinder (16), the bottom of the vertical telescopic cylinder (16) is connected to a lifting plate (17), the bottom surface of the lifting plate (17) is connected to a horizontal telescopic cylinder (18) arranged toward the frame (1), the horizontal telescopic cylinder (18) is connected to a slider (19) slidably connected to the bottom surface of the lifting plate (17), and the bottom surfaces of both sides of the slider (19) are connected to a plurality of clamping cylinders (20) arranged horizontally toward the middle.

4. The separator for insulator steel cap casting according to claim 3, characterized in that: The sliding block (19) is arranged in an H shape.

5. The separator for insulator steel cap casting according to claim 3, characterized in that: The four corners of the lifting plate (17) are connected to vertical guide rods (21), and the guide rods (21) are slidably disposed on the top of the installation frame (15).

6. The separator for insulator steel cap casting according to claim 1, characterized in that: The inner bottom of the frame (1) is a cavity (22) that is in communication with the separation hole (12), and an opening (23) is provided on one side of the cavity (22).

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