Welding fixture and welding equipment

By designing a welding fixture that includes fixing components, clamping components and adjustment components, the problem that existing welding fixtures cannot quickly and efficiently clamp flat copper wires and ensure flat ports are smooth, and the efficiency of oblique cutting and alignment of flat copper wires is improved and the welding quality is improved.

CN222740573UActive Publication Date: 2025-04-11SHENZHEN JPT OPTO ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420932475.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-11
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing welding fixtures cannot quickly and efficiently clamp flat copper wire materials, and cannot ensure the flatness of the inclined ports and the close fit between the copper wires, resulting in low welding efficiency and poor welding quality.

Method used

A welding fixture including a fixing assembly, a clamping assembly and an adjustment assembly is designed to clamp the flat copper wire by pushing the clamping screws, and adjust the relative position of the clamping member through the adjustment assembly to ensure the beveled face of the flat copper wire.

Benefits of technology

The efficiency of oblique cutting and alignment of flat copper wires is improved, the welding efficiency and welding quality are improved, and the impact of clamping on welding effect is reduced.

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Abstract

The present application discloses a welding jig and welding equipment, and relates to the technical field of welding equipment. The welding jig includes a fixing component, a clamping component and an adjusting component. The fixing component has a receiving groove; the clamping component is arranged in the receiving groove, and the clamping component includes a first clamping member and a second clamping member, and the first clamping member and the second clamping member are used to clamp the first flat copper wire and the second flat copper wire together, and align the beveled surfaces of the first flat copper wire and the second flat copper wire; the adjusting component is respectively arranged on one side of the first clamping member and the second clamping member, and the adjusting component is used to adjust the relative position of the first clamping member and the second clamping member, and the fixing component includes a clamping screw, and one end of the clamping screw close to the second clamping member abuts against the second clamping member, and the clamping screw is used to push the second clamping member and the first clamping member to clamp the first flat copper wire and the second flat copper wire together. The present application can improve the efficiency of aligning the beveled surfaces between the flat copper wires, and improve its welding efficiency and welding quality.
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Description

Technical Field

[0001] The present application relates to the technical field of welding equipment, and in particular to a welding jig and welding equipment. Background Art

[0002] With the increasing use of new energy vehicles, flat wire motors are a very important component in new energy vehicles and play a vital role in the performance of the entire vehicle. The welding of flat copper wire is an important link in the production and manufacturing of flat wire motors. The quality of welding determines the quality of the entire flat wire motor. Usually, the welding process parameters need to be tested before formal welding. During welding, whether the material can be aligned during clamping has a great influence on the welding result. However, due to the influence of harmful factors such as high temperature, smoke, radiation, etc. of laser welding, it is impossible to directly fix the welding workpiece by hand during the welding process. Therefore, it is usually necessary to use a clamp to fix the flat wire during the welding test.

[0003] In the flat copper wire welding, there is a type of X-Pin type winding, which belongs to the lap welding of the bevel. Usually before welding, the welding product needs to be tested and welded to determine its welding parameters. During the welding test, the relatively simple welding fixture is usually used to fix and position the product manually. However, simple general fixtures cannot clamp flat copper wire materials quickly and efficiently, and cannot ensure the flatness of the bevel and the tight fit between the copper wires, which will lead to low welding efficiency. At the same time, the poor alignment of the bevel and the loose fit between the copper wires will lead to poor welding results, which will have a great impact on the laser welding test results, that is, it will lead to low test efficiency, inaccurate test results and other problems, which seriously affect normal production. Utility Model Content

[0004] In view of this, the purpose of this application is to provide a welding jig and welding equipment, aiming to solve the technical problems in the prior art.

[0005] To achieve the above objectives, the technical solutions adopted in this application are as follows:

[0006] In a first aspect, an embodiment of the present application provides a welding jig, comprising:

[0007] A fixing assembly, wherein the fixing assembly has a receiving groove;

[0008] A clamping assembly, the clamping assembly is arranged in the accommodating groove, the clamping assembly comprises a first clamping member and a second clamping member, the first clamping member and the second clamping member are used to clamp the first flat copper wire and the second flat copper wire together, and align the chamfered surfaces of the first flat copper wire and the second flat copper wire;

[0009] An adjusting component, the adjusting component is respectively arranged on one side of the first clamping member and the second clamping member, and the adjusting component is used to adjust the relative position of the first clamping member and the second clamping member;

[0010] Wherein, the fixing assembly includes a clamping screw, one end of which is located in the accommodating groove, the clamping screw is located on the side of the second clamping member facing away from the first clamping member, and one end of the clamping screw close to the second clamping member abuts against the second clamping member, and the clamping screw is used to push the second clamping member and the first clamping member to jointly clamp the first flat copper wire and the second flat copper wire.

[0011] In one embodiment of the first aspect, the fixing assembly comprises:

[0012] A first fixing member, wherein the first fixing member is disposed on one side of the fixing assembly, and the clamping assembly is slidably connected to the first fixing member;

[0013] A second fixing member, wherein the second fixing member is arranged on one side of the first fixing member, the second fixing member is connected to the first fixing member, the accommodating groove is formed between the second fixing member and the first fixing member, and the clamping assembly is located between the first fixing member and the second fixing member.

[0014] In one embodiment of the first aspect, the first fixing member comprises:

[0015] A first fixing plate, wherein the first fixing plate is arranged at an end of the first fixing member away from the second fixing member, the first clamping member is arranged at a side of the first fixing plate close to the second fixing member, and the first clamping member is slidably connected to the first fixing plate;

[0016] A sliding shaft, wherein the sliding shaft is arranged between the first fixing plate and the second fixing member, one end of the sliding shaft is connected to the first fixing plate, and one end of the sliding shaft away from the first fixing plate is connected to the second fixing member, the second clamping member is arranged on a side of the first clamping member close to the second fixing member, the second clamping member is sleeved on the sliding shaft, and the second clamping member is slidably connected to the sliding shaft;

[0017] An elastic member, wherein the elastic member is sleeved on the sliding shaft, the elastic member is located between the second clamping member and the first fixing plate, and the elastic member is used for automatically separating the first clamping member and the second clamping member.

[0018] In one embodiment of the first aspect, the second fixing member includes:

[0019] a second fixing plate, the second fixing plate being arranged at one end of the sliding shaft away from the first fixing plate, the second fixing plate being connected to the sliding shaft, the accommodating groove being formed between the first fixing plate and the second fixing plate, and the clamping assembly being arranged between the first fixing plate and the second fixing plate;

[0020] The clamping screw is arranged in the second fixing plate along the second fixing plate toward the first fixing plate, and one end of the clamping screw close to the first fixing plate abuts against the clamping assembly.

[0021] In one embodiment of the first aspect, the first fixing plate has an observation window, which is arranged on a side of the first fixing plate adjacent to the first clamping member, and the observation window is used to observe whether the beveled surface of the first flat copper wire is aligned with the beveled surface of the second flat copper wire.

[0022] In one embodiment of the first aspect, the first clamping member comprises:

[0023] a first clamping plate, the first clamping plate being arranged on a side of the first fixing plate close to the second clamping member, the first clamping plate being slidably connected to the first fixing plate, and the first clamping plate being used to limit the first flat copper wire;

[0024] A first support block, wherein the first support block is arranged on a side of the first clamping plate adjacent to the first fixing plate, the first support block is slidably connected to the first clamping plate, and the first support block is used to support the tail end of the second flat copper wire so that the second flat copper wire is tiltedly placed between the first clamping piece and the second clamping piece.

[0025] In one embodiment of the first aspect, the second clamping member comprises:

[0026] A movable plate, the movable plate is arranged on a side of the second clamping member close to the second fixed plate, the movable plate is sleeved on the sliding shaft, the movable plate is slidably connected to the sliding shaft, and the elastic member is located between the movable plate and the first fixed plate;

[0027] a second clamping plate, the second clamping plate being arranged on a side of the movable plate close to the first clamping plate, the second clamping plate being slidably connected to the movable plate, the second clamping plate being used to limit the second flat copper wire, and the first clamping plate and the second clamping plate jointly clamping the first flat copper wire and the second flat copper wire;

[0028] a second support block, the second support block being arranged on a side of the second clamping plate opposite to the first support block, the second support block being slidably connected to the second clamping plate, and the second support block being used to support the tail end of the first flat copper wire so that the first flat copper wire is tiltedly placed between the first clamping piece and the second clamping piece, and the beveled surface of the first flat copper wire is aligned with the beveled surface of the second flat copper wire;

[0029] The movable plate is used to drive the second clamping plate and the second supporting block to move closer to or away from the first clamping member.

[0030] In one embodiment of the first aspect, a first limiting groove is provided on a side of the first clamping plate close to the second clamping plate, the first limiting groove is opened along the direction of the first clamping plate toward the second supporting block, and the first limiting groove is used to limit the first flat copper wire;

[0031] A second limiting groove is provided on one side of the second clamping plate close to the first clamping plate. The second limiting groove is opened along the direction of the second clamping plate toward the first supporting block. The second limiting groove is used to limit the second flat copper wire.

[0032] In one embodiment of the first aspect, the adjustment component includes:

[0033] a first adjusting member, the first adjusting member being arranged on a side of the first clamping plate adjacent to the first supporting block and the first fixing plate, the first adjusting member being connected to the first fixing plate, and the first adjusting member being connected to the first clamping member, the first adjusting member being used to make the first clamping plate slide on the first fixing plate, and the first supporting block slide on the first clamping plate, thereby adjusting the relative position of the first clamping plate and the second clamping plate, and adjusting the relative position of the first supporting block and the first clamping plate;

[0034] A second adjusting member, the second adjusting member is arranged at an end of the second clamping member away from the first adjusting member, the second adjusting member is connected to the movable plate, and the second adjusting member is connected to the second clamping member, the second adjusting member is used to make the second clamping plate slide on the movable plate and make the second support block slide on the second clamping plate, thereby adjusting the relative position of the second clamping plate and the first clamping plate, and adjusting the relative position of the second support block and the second clamping plate.

[0035] In a second aspect, an embodiment of the present application provides a welding device, including the welding jig described in any of the above embodiments.

[0036] Compared with the prior art, the beneficial effect of the present application is as follows: the present application proposes a welding jig and a welding device. The welding jig includes a fixing component, a clamping component and an adjusting component. The fixing component has a receiving groove, the clamping component is arranged in the receiving groove, the clamping component includes a first clamping member and a second clamping member, the first clamping member and the second clamping member are used to clamp the first flat copper wire and the second flat copper wire together, and align the beveled surfaces of the first flat copper wire and the second flat copper wire. The adjusting component is respectively arranged on one side of the first clamping member and the second clamping member, and the adjusting component is used to adjust the relative position of the first clamping member and the second clamping member, wherein the fixing component includes a clamping screw, one end of the clamping screw is located in the receiving groove, the clamping screw is located on the side of the second clamping member away from the first clamping member, and one end of the clamping screw close to the second clamping member abuts against the second clamping member, and the clamping screw is used to push the second clamping member to clamp the first flat copper wire and the second flat copper wire together with the first clamping member. The present application places the first flat copper wire and the second flat copper wire obliquely between the first clamp and the second clamp, and places the end of the first flat copper wire with a beveled surface and the end of the second flat copper wire with a beveled surface against the table of the welding workbench, and uses the table of the welding jig as the reference for the alignment of the beveled surfaces of the flat copper wires, thereby effectively solving the problem of difficulty in aligning the beveled surfaces of the flat copper wires when the beveled surfaces of the flat copper wires are welded and proofed by manual and universal clamps, thereby improving the efficiency of aligning the beveled surfaces of the flat copper wires, and improving the welding efficiency and welding quality. The present application also uses a clamping screw to tighten the second clamp to completely fit the ends of the two flat copper wires with beveled surfaces, thereby reducing the influence of clamping on the welding effect and further improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0038] Figure 1 A schematic diagram of the three-dimensional structure of the welding jig in the present application is shown;

[0039] Figure 2 A schematic diagram of the structure of a welding fixture from one perspective in the present application is shown;

[0040] Figure 3 Another perspective structural schematic diagram of the welding fixture in the present application is shown;

[0041] Figure 4Another three-dimensional structural schematic diagram of the welding fixture in the present application is shown;

[0042] Figure 5 Another three-dimensional structural schematic diagram of the welding fixture in the present application is shown;

[0043] Figure 6 Another perspective structural schematic diagram of the welding fixture in the present application is shown;

[0044] Figure 7 Another three-dimensional structural schematic diagram of the welding fixture in the present application is shown;

[0045] Figure 8 A schematic diagram of a three-dimensional structure in which a first flat copper wire and a second flat copper wire are aligned in the present application is shown;

[0046] Fig. 9 A schematic diagram of the three-dimensional structure of the first splint in the present application is shown;

[0047] Fig.10 A schematic diagram of the three-dimensional structure of the second splint in the present application is shown.

[0048] Description of main component symbols:

[0049] 100-welding fixture; 110-fixing assembly; 111-first fixing member; 1111-first fixing plate; 1111a-observation window; 1112-sliding shaft; 1113-elastic member; 112-second fixing member; 1121-second fixing plate; 1122-clamping screw; 113-accommodating groove; 120-clamping assembly; 121-first clamping member; 1211-first clamping plate; 1211a-first limiting groove; 1212-first supporting block; 122-second clamping member; 1 221-movable plate; 1222-second clamping plate; 1222a-second limiting groove; 1223-second supporting block; 130-adjusting assembly; 131-first adjusting member; 1311-first screw; 1312-second screw; 1313-first limiting block; 132-second adjusting member; 1321-third screw; 1322-fourth screw; 1323-second limiting block; 140-first pin; 141-second pin; 101-first flat copper wire; 102-second flat copper wire. DETAILED DESCRIPTION

[0050] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0051] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0053] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0054] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0055] like Figure 1 As shown, an embodiment of the present application provides a welding fixture 100. The welding fixture 100 includes a fixing assembly 110, a clamping assembly 120 and an adjusting assembly 130.

[0056] The fixing assembly 110 has a receiving groove 113 , and the clamping assembly 120 is disposed in the receiving groove 113 .

[0057] In this embodiment, the clamping assembly 120 includes a first clamping member 121 and a second clamping member 122, which are used to clamp the first flat copper wire 101 and the second flat copper wire 102 together and align the chamfered surfaces of the first flat copper wire 101 and the second flat copper wire 102.

[0058] Specifically, by placing the welding jig 100 of this embodiment on a flat welding workbench, and then by tilting the first flat copper wire 101 and the second flat copper wire 102 between the first clamping piece 121 and the second clamping piece 122, and placing the end of the first flat copper wire 101 with the beveled surface and the end of the second flat copper wire 102 with the beveled surface against the surface of the welding workbench, and by placing the surface of the welding jig 100 as a reference for aligning the beveled surfaces of the flat copper wires, the problem of difficulty in aligning the beveled surfaces of the flat copper wires due to manual clamping and universal clamping during welding proofing of the flat copper wires is effectively solved, the efficiency of aligning the beveled surfaces of the flat copper wires is improved, and the welding efficiency and welding quality are improved.

[0059] Among them, the fixing assembly 110 includes a clamping screw 1122, one end of the clamping screw 1122 is located in the accommodating groove 113, the clamping screw 1122 is located on the side of the second clamping member 122 away from the first clamping member 121, and one end of the clamping screw 1122 close to the second clamping member 122 abuts against the second clamping member 122. The clamping screw 1122 is used to push the second clamping member 122 and the first clamping member 121 to jointly clamp the first flat copper wire 101 and the second flat copper wire 102.

[0060] The adjusting assembly 130 is respectively disposed on one side of the first clamping member 121 and the second clamping member 122 , and the adjusting assembly 130 is used to adjust the relative position of the first clamping member 121 and the second clamping member 122 .

[0061] In the related art, usually the simpler welding fixture is manually fixed and positioned. However, the simple universal fixture cannot quickly and efficiently clamp the flat copper wire material, and cannot ensure the flatness of the bevel and the tight fit between the copper wires, which will lead to low welding efficiency. At the same time, the poor alignment of the bevel and the loose fit between the copper wires will lead to poor welding effect, which has a great impact on the laser welding test results, that is, it leads to low test efficiency, inaccurate test results and other problems, which seriously affects normal production.

[0062] In this embodiment, the welding jig 100 includes a fixing component 110, a clamping component 120 and an adjusting component 130. By placing the welding jig 100 of this embodiment on a flat welding workbench, and then by tilting the first flat copper wire 101 and the second flat copper wire 102 between the first clamping piece 121 and the second clamping piece 122, and making the beveled surface of the first flat copper wire 101 and the beveled surface of the second flat copper wire 102 fit with the table of the welding workbench, and by using the table as a reference for the alignment of the beveled surfaces of the flat copper wires, the problem of the difficulty in aligning the beveled surfaces of the flat copper wires due to manual and universal clamping during welding proofing of the beveled surfaces of the flat copper wires is effectively solved, the efficiency of aligning the beveled surfaces of the flat copper wires is improved, and the welding efficiency and welding quality are improved. At the same time, in this embodiment, the clamping screw 1122 is used to tighten the second clamping piece 122 so that the ends of the two flat copper wires with the beveled surfaces are completely fitted, reducing the influence of clamping on the welding effect and further improving the welding quality.

[0063] Alternatively, if Figure 1 As shown, the fixing assembly 110 includes a first fixing member 111 and a second fixing member 112 .

[0064] The first fixing member 111 is disposed on one side of the fixing assembly 110 , and the clamping assembly 120 is slidably connected to the first fixing member 111 .

[0065] In addition, the second fixing member 112 is disposed on one side of the first fixing member 111 , and the second fixing member 112 is connected to the first fixing member 111 .

[0066] The receiving groove 113 is formed between the second fixing member 112 and the first fixing member 111 , that is, the clamping assembly 120 is located between the first fixing member 111 and the second fixing member 112 .

[0067] Alternatively, if Figure 2 , Figure 3 and Figure 4 As shown, the first fixing member 111 includes a first fixing plate 1111 , a sliding shaft 1112 and an elastic member 1113 .

[0068] Among them, the first fixing plate 1111 is arranged at an end of the first fixing member 111 away from the second fixing member 112, and the first clamping member 121 is arranged on a side of the first fixing plate 1111 close to the second fixing member 112. The first clamping member 121 is slidably connected to the first fixing plate 1111, that is, the first clamping member 121 can slide on the first fixing plate 1111 relative to the first fixing plate 1111, thereby adjusting the relative positions of the first clamping member 121 and the second clamping member 122, so that the welding jig 100 of this embodiment is suitable for flat copper wires of different sizes and different bevel cut angles.

[0069] In addition, the sliding shaft 1112 is disposed between the first fixing plate 1111 and the second fixing member 112, one end of the sliding shaft 1112 is fixedly connected to the first fixing plate 1111, and the fixed connection method is, for example, welding. And one end of the sliding shaft 1112 away from the first fixing plate 1111 is fixedly connected to the second fixing member 112, and the fixed connection method is, for example, welding.

[0070] The second clamping member 122 is disposed on a side of the first clamping member 121 close to the second fixing member 112 , and the second clamping member 122 is sleeved on the sliding shaft 1112 , and the second clamping member 122 is slidably connected to the sliding shaft 1112 .

[0071] Specifically, the second clamping member 122 slides on the sliding shaft 1112 to approach the first clamping member 121 or to move away from the first clamping member 121 , thereby achieving the clamping and loosening of the flat copper wire by the first clamping member 121 and the second clamping member 122 .

[0072] It should be noted that this embodiment does not limit the number of sliding shafts 1112, and the number of sliding shafts 1112 can be designed according to actual production conditions. Optionally, the specific number of sliding shafts 1112 in this embodiment is, for example, four, and the four sliding shafts 1112 are respectively arranged at the four corners of the first fixing plate 1111.

[0073] In addition, the elastic member 1113 is sleeved on the sliding shaft 1112, and the elastic member 1113 is located between the second clamping member 122 and the first fixing plate 1111. When a flat copper wire is needed, the first clamping member 121 and the second clamping member 122 are automatically separated by utilizing the elasticity of the elastic member 1113 itself.

[0074] It should be noted that the present embodiment does not limit the number of elastic members 1113, and the number of elastic members 1113 can be designed according to actual production conditions. In the present embodiment, the elastic members 1113 are arranged in a one-to-one correspondence with the sliding shafts 1112, that is, when the number of the sliding shafts 1112 is four, the number of the elastic members 1113 is also, for example, four.

[0075] Optionally, the elastic member 1113 is, for example, a spring.

[0076] Alternatively, if Figure 2 , Figure 3 and Figure 4 As shown, the second fixing member 112 includes a second fixing plate 1121 and a clamping screw 1122 .

[0077] The second fixing plate 1121 is disposed at one end of the sliding shaft 1112 away from the first fixing plate 1111 , and the second fixing plate 1121 is fixedly connected to the sliding shaft 1112 , and the fixed connection method is, for example, welding.

[0078] It should be noted that the accommodating groove 113 is formed between the first fixing plate 1111 and the second fixing plate 1121 , and the clamping assembly 120 is disposed between the first fixing plate 1111 and the second fixing plate 1121 .

[0079] In addition, the clamping screw 1122 is penetrated through the second fixing plate 1121 along the direction of the second fixing plate 1121 toward the first fixing plate 1111, and one end of the clamping screw 1122 close to the first fixing plate 1111 abuts against the clamping assembly 120. In this embodiment, by rotating the clamping screw 1122, the second clamping member 122 slides on the sliding shaft 1112 and then approaches the first clamping member 121, thereby clamping the first flat copper wire 101 and the second flat copper wire 102 to be welded.

[0080] It should be noted that by adjusting the screwing amount of the clamping screw 1122, the clamping of products of different thicknesses can be adapted.

[0081] Alternatively, if Figure 6 and Figure 7 As shown, the first fixing plate 1111 has an observation window 1111a, which is arranged on a side of the first fixing plate 1111 adjacent to the first clamping member 121, and is used to observe whether the beveled surface of the first flat copper wire 101 is aligned with the beveled surface of the second flat copper wire 102.

[0082] Alternatively, if Figure 2 , Figure 3 and Figure 4As shown, the first clamping member 121 includes a first clamping plate 1211 and a first supporting block 1212 .

[0083] The first clamping plate 1211 is disposed on one side of the first fixing plate 1111 close to the second clamping member 122, and the first clamping plate 1211 is slidably connected to the first fixing plate 1111, and the sliding connection is, for example, a dovetail guide rail sliding connection. Specifically, in this embodiment, the first clamping plate 1211 limits the first flat copper wire 101.

[0084] Alternatively, if Fig. 9 As shown, a first limiting groove 1211a is provided on one side of the first clamping plate 1211 close to the second clamping plate 1222 . The first limiting groove 1211a is opened along the direction of the first clamping plate 1211 toward the second supporting block 1223 . The first limiting groove 1211a is used to limit the first flat copper wire 101 .

[0085] Specifically, the first limiting groove 1211 a makes a surface of the first clamping plate 1211 close to the second clamping member 122 present a step shape.

[0086] In addition, the first support block 1212 is disposed on a side of the first clamping plate 1211 adjacent to the first fixing plate 1111 , and the first support block 1212 is slidably connected to the first clamping plate 1211 , and the sliding connection is, for example, a dovetail guide rail sliding connection.

[0087] In this embodiment, the tail end of the second flat copper wire 102 is supported by the first supporting block 1212 , so that the second flat copper wire 102 is tiltedly placed between the first clamping member 121 and the second clamping member 122 .

[0088] It should be noted that if Figure 8 As shown, the tail and the chamfered surface of the flat copper wire are respectively arranged at two ends of the flat copper wire, that is, one end of the flat copper wire is the chamfered surface, and the end of the flat copper wire away from the chamfered surface is its tail.

[0089] Alternatively, if Figure 2 , Figure 3 and Figure 4 As shown, the second clamping member 122 includes a moving plate 1221 , a second clamping plate 1222 and a second supporting block 1223 .

[0090] The movable plate 1221 is arranged on one side of the second clamping member 122 close to the second fixed plate 1121, the movable plate 1221 is sleeved on the sliding shaft 1112, and the movable plate 1221 is slidingly connected to the sliding shaft 1112, and the sliding connection is, for example, a dovetail guide rail sliding connection.

[0091] Specifically, the elastic member 1113 is located between the movable plate 1221 and the first fixed plate 1111 .

[0092] In addition, the second clamping plate 1222 is disposed on a side of the moving plate 1221 close to the first clamping plate 1211 , and the second clamping plate 1222 is slidably connected to the moving plate 1221 , and the sliding connection is, for example, a dovetail guide rail sliding connection.

[0093] In this embodiment, the second flat copper wire 102 is limited by the second clamping plate 1222 , and the first clamping plate 1211 and the second clamping plate 1222 clamp the first flat copper wire 101 and the second flat copper wire 102 together.

[0094] Alternatively, if Fig.10 As shown, the second clamping plate 1222 has a second limiting groove 1222a on one side close to the first clamping plate 1211 . The second limiting groove 1222a is opened along the direction of the second clamping plate 1222 toward the first supporting block 1212 . The second limiting groove 1222a is used to limit the second flat copper wire 102 .

[0095] Specifically, the second limiting groove 1222a makes a surface of the second clamping plate 1222 close to the first clamping member 121 present a step shape.

[0096] In addition, the second support block 1223 is disposed on a side of the second clamping plate 1222 opposite to the first support block 1212 , and the second support block 1223 is slidably connected to the second clamping plate 1222 , and the sliding connection is, for example, a dovetail guide rail sliding connection.

[0097] The second supporting block 1223 is used to support the tail end of the first flat copper wire 101 so that the first flat copper wire 101 is tiltedly placed between the first clamping member 121 and the second clamping member 122 and the beveled surface of the first flat copper wire 101 is aligned with the beveled surface of the second flat copper wire 102.

[0098] The movable plate 1221 is used to drive the second clamping plate 1222 and the second supporting block 1223 to move closer to or away from the first clamping member 121 .

[0099] Specifically, the side of the welding fixture 100 of the present embodiment provided with the observation window 1111a is placed on the table of the welding workbench, that is, the beveled surfaces of the first flat copper wire 101 and the second flat copper wire 102 are aligned with the table as a reference. Furthermore, in the present embodiment, the beveled surfaces of the first flat copper wire 101 and the second flat copper wire 102 are first placed between the first clamping plate 1211 and the second clamping plate 1222, and the tails of the first flat copper wire 101 and the second flat copper wire 102 are respectively placed obliquely on the second support block 1223 and the first support block 1212, so that the beveled surfaces of the first flat copper wire 101 and the second flat copper wire 102 are both in contact with the table by their own gravity. The first limiting groove 1211a of the first clamping plate 1211 is used to limit the end of the first flat copper wire 101 with the chamfered surface, and the second limiting groove 1222a of the second clamping plate 1222 is used to limit the end of the first flat copper wire 101 with the chamfered surface. Furthermore, the first clamping plate 1211 slides on the first fixed plate 1111, and the second clamping plate 1222 slides on the movable plate 1221 to adjust the relative position of the first clamping plate 1211 and the second clamping plate 1222, so that the chamfered surface of the first flat copper wire 101 and the chamfered surface of the second flat copper wire 102 are aligned. In the process of aligning the chamfered surface of the first flat copper wire 101 and the chamfered surface of the second flat copper wire 102, observation can be performed through the observation window 1111a. When the chamfered surface of the first flat copper wire 101 is aligned with the chamfered surface of the second flat copper wire 102, the clamping screw 1122 is screwed in so that the clamping screw 1122 pushes the movable plate 1221 to move closer to the first clamping plate 1211, and the movable plate 1221 drives the second clamping plate 1222 to clamp the first flat copper wire 101 and the second flat copper wire 102 with the first clamping plate 1211.

[0100] Alternatively, if Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, the adjustment assembly 130 includes a first adjustment member 131 and a second adjustment member 132 .

[0101] The first adjusting member 131 is disposed on a side of the first clamping plate 1211 adjacent to the first supporting block 1212 and the first fixing plate 1111 , the first adjusting member 131 is connected to the first fixing plate 1111 , and the first adjusting member 131 is connected to the first clamping member 121 .

[0102] Specifically, the first adjusting member 131 is used to make the first clamping plate 1211 slide on the first fixing plate 1111, and make the first supporting block 1212 slide on the first clamping plate 1211, thereby adjusting the relative position of the first clamping plate 1211 and the second clamping plate 1222, and adjusting the relative position of the first supporting block 1212 and the first clamping plate 1211.

[0103] In addition, the second adjusting member 132 is disposed at one end of the second clamping member 122 away from the first adjusting member 131 , the second adjusting member 132 is connected to the moving plate 1221 , and the second adjusting member 132 is connected to the second clamping member 122 .

[0104] Specifically, the second adjusting member 132 is used to make the second clamping plate 1222 slide on the movable plate 1221, and make the second supporting block 1223 slide on the second clamping plate 1222, thereby adjusting the relative position of the second clamping plate 1222 and the first clamping plate 1211, and adjusting the relative position of the second supporting block 1223 and the second clamping plate 1222.

[0105] Alternatively, if Figure 4 and Figure 6 As shown, the first adjusting member 131 includes a first screw 1311 , a second screw 1312 and a first limiting block 1313 .

[0106] The first limit block 1313 is disposed on a side of the first fixing plate 1111 close to the first clamping plate 1211, and is located at an end of the first clamping plate 1211 away from the second adjusting member 132. Optionally, the first limit block 1313 is fixedly connected to the first fixing plate 1111, and the fixed connection method is, for example, welding.

[0107] In addition, the first screw 1311 is passed through the first limit block 1313 and is threadedly connected to the first clamping plate 1211. The first clamping plate 1211 can slide close to or away from the first limit block 1313 on the first fixing plate 1111 by rotating the first screw 1311. The second screw 1312 is passed through the first limit block 1313 and is threadedly connected to the first support block 1212. The second screw 1312 is located on the side of the first screw 1311 away from the observation window 1111a. The first support block 1212 can slide close to or away from the first limit block 1313 on the first clamping plate 1211 by rotating the second screw 1312.

[0108] Alternatively, if Figure 5 and Figure 6 As shown, the second adjustment member 132 includes a third screw 1321 , a fourth screw 1322 and a second limiting block 1323 .

[0109] The second limit block 1323 is disposed on a side of the movable plate 1221 close to the second clamping plate 1222, and is located at an end of the second clamping plate 1222 away from the first adjusting member 131. Optionally, the second limit block 1323 is fixedly connected to the movable plate 1221, for example, by welding.

[0110] In addition, the third screw 1321 is provided through the second limit block 1323 and is threadedly connected to the second clamping plate 1222. By rotating the second screw 1312, the second clamping plate 1222 can slide close to or away from the second limit block 1323 on the moving plate 1221. And the fourth screw 1322 is provided through the second limit block 1323 and is threadedly connected to the second support block 1223. The fourth screw 1322 is located on the side of the third screw 1321 away from the observation window 1111a. By rotating the fourth screw 1322, the second support block 1223 can slide close to or away from the second limit block 1323 on the second clamping plate 1222.

[0111] In this embodiment, the first clamping plate 1211, the first support block 1212, the second clamping plate 1222 and the second support block 1223 are adjusted respectively by the first screw 1311, the second screw 1312, the third screw 1321 and the fourth screw 1322, so that the welding fixture of this embodiment is suitable for welding between products to be welded with various sizes and various bevel angles, thereby improving its flexibility and realizing rapid changeover.

[0112] It should be noted that if Figure 2 and Figure 6 As shown, the welding jig 100 of this embodiment is further provided with a first pin 140 and a second pin 141, wherein the first pin 140 is arranged on the side of the first fixing plate 1111 away from the observation window 1111a, the first pin 140 is fixedly connected to the first fixing plate 1111, and the second pin 141 is arranged on the second fixing plate 1121, and the second pin 141 is arranged corresponding to the first pin 140, and the second pin 141 is fixedly connected to the second fixing plate 1121.

[0113] After the first flat copper wire 101 and the second flat copper wire 102 are clamped, the beveled surface of the first flat copper wire 101 and the beveled surface of the second flat copper wire 102 are welded by inverting the welding fixture 100 of this embodiment and inserting the first pin 140 and the second pin 141 into the pin holes on the welding workbench.

[0114] This embodiment uses inverted clamping, uses the table surface on which the welding jig 100 is placed as the reference for aligning the beveled surface of the flat copper wire, and uses the gravity of the flat copper wire itself and manual fine-tuning to ensure the alignment of the beveled surface of the flat copper wire, effectively solving the problem of difficulty in aligning the beveled surface of the flat copper wire cut when the beveled surface of the flat copper wire is welded and proofed by manual and universal clamps. At the same time, the welding jig 100 has high versatility and convenience, and is compatible with various flat copper wire products of different dimensions and different beveled surface angles of the cut. In addition, the welding jig 100 uses a clamping screw 1122 to tighten the two flat copper wire heads so that the two heads can fit completely together, minimizing the impact of clamping on the welding effect.

[0115] In this embodiment, the first pin 140 and the second pin 141 can be inserted into the pin holes on the welding workbench to quickly position the laser welding position without readjusting the laser welding position. Therefore, no debugging is required, and proofing can be performed again by simply replacing the material, which greatly improves the proofing work efficiency.

[0116] This embodiment provides a welding device, which has the welding jig 100 described in any of the above embodiments, and thus has all the beneficial effects of the welding jig 100, which will not be described in detail here.

[0117] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0118] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A welding jig, characterized in that: include: A fixing assembly, wherein the fixing assembly has a receiving groove; A clamping assembly, the clamping assembly is arranged in the accommodating groove, the clamping assembly comprises a first clamping member and a second clamping member, the first clamping member and the second clamping member are used to clamp the first flat copper wire and the second flat copper wire together, and align the chamfered surfaces of the first flat copper wire and the second flat copper wire; An adjusting component, the adjusting component is respectively arranged on one side of the first clamping member and the second clamping member, and the adjusting component is used to adjust the relative position of the first clamping member and the second clamping member; Wherein, the fixing assembly includes a clamping screw, one end of which is located in the accommodating groove, the clamping screw is located on the side of the second clamping member facing away from the first clamping member, and one end of the clamping screw close to the second clamping member abuts against the second clamping member, and the clamping screw is used to push the second clamping member and the first clamping member to jointly clamp the first flat copper wire and the second flat copper wire.

2. The welding jig according to claim 1, characterized in that: The fixing assembly comprises: A first fixing member, wherein the first fixing member is disposed on one side of the fixing assembly, and the clamping assembly is slidably connected to the first fixing member; A second fixing member, wherein the second fixing member is arranged on one side of the first fixing member, the second fixing member is connected to the first fixing member, the accommodating groove is formed between the second fixing member and the first fixing member, and the clamping assembly is located between the first fixing member and the second fixing member.

3. The welding jig according to claim 2, characterized in that: The first fixing member comprises: A first fixing plate, wherein the first fixing plate is arranged at an end of the first fixing member away from the second fixing member, the first clamping member is arranged at a side of the first fixing plate close to the second fixing member, and the first clamping member is slidably connected to the first fixing plate; A sliding shaft, wherein the sliding shaft is arranged between the first fixing plate and the second fixing member, one end of the sliding shaft is connected to the first fixing plate, and one end of the sliding shaft away from the first fixing plate is connected to the second fixing member, the second clamping member is arranged on a side of the first clamping member close to the second fixing member, the second clamping member is sleeved on the sliding shaft, and the second clamping member is slidably connected to the sliding shaft; An elastic member, wherein the elastic member is sleeved on the sliding shaft, the elastic member is located between the second clamping member and the first fixing plate, and the elastic member is used for automatically separating the first clamping member and the second clamping member.

4. The welding jig according to claim 3, characterized in that: The second fixing member comprises: a second fixing plate, the second fixing plate being arranged at one end of the sliding shaft away from the first fixing plate, the second fixing plate being connected to the sliding shaft, the accommodating groove being formed between the first fixing plate and the second fixing plate, and the clamping assembly being arranged between the first fixing plate and the second fixing plate; The clamping screw is arranged in the second fixing plate along the second fixing plate toward the first fixing plate, and one end of the clamping screw close to the first fixing plate abuts against the clamping assembly.

5. The welding jig according to claim 4, characterized in that: The first fixing plate has an observation window, which is arranged on a side of the first fixing plate adjacent to the first clamping member, and is used to observe whether the chamfered surface of the first flat copper wire is aligned with the chamfered surface of the second flat copper wire.

6. The welding jig according to claim 4, characterized in that: The first clamping member comprises: a first clamping plate, the first clamping plate being arranged on a side of the first fixing plate close to the second clamping member, the first clamping plate being slidably connected to the first fixing plate, and the first clamping plate being used to limit the first flat copper wire; A first support block, wherein the first support block is arranged on a side of the first clamping plate adjacent to the first fixing plate, the first support block is slidably connected to the first clamping plate, and the first support block is used to support the tail end of the second flat copper wire so that the second flat copper wire is tiltedly placed between the first clamping piece and the second clamping piece.

7. The welding jig according to claim 6, characterized in that: The second clamping member comprises: A movable plate, the movable plate is arranged on a side of the second clamping member close to the second fixed plate, the movable plate is sleeved on the sliding shaft, the movable plate is slidably connected to the sliding shaft, and the elastic member is located between the movable plate and the first fixed plate; a second clamping plate, the second clamping plate being arranged on a side of the movable plate close to the first clamping plate, the second clamping plate being slidably connected to the movable plate, the second clamping plate being used to limit the second flat copper wire, and the first clamping plate and the second clamping plate jointly clamping the first flat copper wire and the second flat copper wire; a second support block, the second support block being arranged on a side of the second clamping plate opposite to the first support block, the second support block being slidably connected to the second clamping plate, and the second support block being used to support the tail end of the first flat copper wire so that the first flat copper wire is tiltedly placed between the first clamping piece and the second clamping piece, and the beveled surface of the first flat copper wire is aligned with the beveled surface of the second flat copper wire; The movable plate is used to drive the second clamping plate and the second supporting block to move closer to or away from the first clamping member.

8. The welding jig according to claim 7, characterized in that: A first limiting groove is provided on one side of the first clamping plate close to the second clamping plate, the first limiting groove is opened along the direction of the first clamping plate toward the second supporting block, and the first limiting groove is used to limit the first flat copper wire; A second limiting groove is provided on one side of the second clamping plate close to the first clamping plate. The second limiting groove is opened along the direction of the second clamping plate toward the first supporting block. The second limiting groove is used to limit the second flat copper wire.

9. The welding jig according to claim 7, characterized in that: The adjustment component comprises: a first adjusting member, the first adjusting member being arranged on a side of the first clamping plate adjacent to the first supporting block and the first fixing plate, the first adjusting member being connected to the first fixing plate, and the first adjusting member being connected to the first clamping member, the first adjusting member being used to make the first clamping plate slide on the first fixing plate, and the first supporting block slide on the first clamping plate, thereby adjusting the relative position of the first clamping plate and the second clamping plate, and adjusting the relative position of the first supporting block and the first clamping plate; A second adjusting member, the second adjusting member is arranged at an end of the second clamping member away from the first adjusting member, the second adjusting member is connected to the movable plate, and the second adjusting member is connected to the second clamping member, the second adjusting member is used to make the second clamping plate slide on the movable plate and make the second support block slide on the second clamping plate, thereby adjusting the relative position of the second clamping plate and the first clamping plate, and adjusting the relative position of the second support block and the second clamping plate.

10. A welding device, characterized in that: A welding jig comprising any one of claims 1 to 9.

Citation Information

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