Gear seat assembly machine

Abstract

The utility model relates to a gear seat assembly machine, including a machine base, a turntable, an oiling mechanism, a screw locking mechanism, and a first and a second manipulator. A plurality of jigs are arranged on the turntable at intervals according to the direction of rotation. The jigs rotate with the turntable and pass through a plurality of stations. The oiling mechanism is installed on the oiling station of the machine base, and is used to quantitatively inject lubricating oil into the gears of the gear seat placed on the jig and drive the gears in the gear seat to rotate during the process of injecting lubricating oil; the screw locking mechanism is installed on the locking station of the machine base, and is used to lock the upper cover and the bottom cover of the gear seat together, so that the gear seat is assembled into a whole. The first manipulator grabs the upper cover and covers it on the bottom cover, and the second manipulator grabs the assembled gear seat and moves it out; when the gear seat is assembled, it can automatically inject lubricating oil, cover the upper cover, screw it, and finally automatically discharge the material, so that machinery replaces manual work, improves production efficiency, reduces personnel costs, and meets the needs of modern automated production.

Description

Technical Field

[0001] The utility model relates to the technical field of product assembly production, in particular to the technical field of gear seat assembly production. Background Art

[0002] like Figure 1 As shown, when assembling the gear seat, first, the corresponding gear 803 is placed in the bottom cover 801, and then lubricating oil is injected into the gear 803, and then the upper cover 802 is covered, and then the bottom cover 801 and the upper cover 802 are locked together by screws to form a whole; at the same time, the bottom cover 801 and the upper cover 802 wrap the multiple gears 803. The current assembly work is mainly completed by manual work, with low production efficiency, high labor intensity, and high personnel costs, and further improvements are needed to meet the needs of modern production. Summary of the invention

[0003] The utility model aims to provide a gear seat assembly machine, which can replace manual work with machinery, improve production efficiency and reduce labor costs.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] Gear seat assembly machine, comprising:

[0006] Base,

[0007] A turntable is assembled on the machine base and can rotate at intervals according to work needs. A plurality of jigs are arranged on the turntable at intervals according to the direction of rotation. The jigs rotate with the turntable and pass through at least the first loading station, the oiling station, the second loading station, the locking station and the finished product discharging station preset on the machine base. The bottom cover and the gear of the gear seat are placed on the jig at the first loading station, and the upper cover of the gear seat is placed on the jig at the second loading station and aligned with the bottom cover.

[0008] An oil injection mechanism, which is installed on the oil injection station of the machine base and is used to quantitatively inject lubricating oil into the gears of the gear seat placed on the tooling fixture and drive the gears in the gear seat to rotate during the process of injecting lubricating oil;

[0009] The locking screw mechanism is installed on the locking station of the machine base and is used to lock the upper cover and the bottom cover of the gear seat together so that the gear seat is assembled into a whole;

[0010] The first loading station faces the operator, and the bottom cover and gear of the gear seat are manually placed on the jig; the second loading station is provided with a first manipulator, which grabs the upper cover from the feeder and covers it on the bottom cover; the finished product unloading station is provided with a second manipulator, which grabs the assembled gear seat from the jig and moves it out.

[0011] The above scheme is further that the tooling fixture is in the form of a base, and the tooling fixture is provided with a receiving groove with an opening facing upward, and the receiving groove is adapted to the bottom cover of the gear seat for directional placement and stable seating.

[0012] The above scheme is further that the oiling mechanism includes an oiler and a driver; the oiler has an oiling body and an oiling needle extending from the oiling body and being relatively retractable, the oiling body being fixed on the machine base and allowing the oiling needle to extend from top to bottom toward the gear seat on the tooling fixture; the driver includes a cylinder, a mounting block assembled on the telescopic end of the cylinder, and a driving roller arranged on the mounting block, the driving roller being driven by a motor, and the motor being mounted on the mounting block; the telescopic end of the cylinder drives the mounting block to extend, so that the driving roller extends toward the gear seat on the tooling fixture and contacts and links with the corresponding gear in the gear seat, thereby realizing that the driving roller drives the gear to rotate.

[0013] The above scheme is further that a visual inspection component is arranged upstream of the oil injection mechanism, and the visual inspection component is used to detect whether there is material shortage after the bottom cover and the gear are assembled.

[0014] The above scheme is further that the gear seat assembly machine also includes a material receiving mechanism, which is connected to the second manipulator, and the assembled gear seats are arranged and collected through the cooperation of the second manipulator and the material receiving mechanism.

[0015] The utility model rotates through the gap of the turntable and drives the tooling fixture to pass through the first loading station, the oiling station, the second loading station, the locking station and the finished product discharging station in sequence, and is equipped with an oiling mechanism, a screw locking mechanism, a first manipulator and a second manipulator, so that when the gear seat is assembled, lubricating oil can be automatically injected, the upper cover is covered, the bottom cover and the upper cover are screwed together, and finally the material is automatically discharged, so that machinery replaces manual work, improves production efficiency, reduces personnel costs, and meets the needs of modern automated production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Attached Figure 1 It is a structural schematic diagram of the gear seat;

[0017] Attached Figure 2 This is a schematic diagram of the structure of a preferred embodiment of the utility model;

[0018] Attached Figure 3 for Figure 2 An enlarged schematic diagram of a local structure of an embodiment;

[0019] Attached Figure 4 for Figure 2 Another structural diagram of the embodiment from another perspective;

[0020] Attached Figure 5 for Figure 4 A magnified schematic diagram of the local structure. DETAILED DESCRIPTION

[0021] The concept, specific structure and technical effects of the utility model will be further described below in conjunction with the accompanying drawings to fully understand the purpose, characteristics and effects of the utility model.

[0022] It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0023] See also Figures 1 to 5 , which is a schematic diagram of a preferred embodiment of the utility model. The utility model is related to a gear seat assembly machine, which includes: a machine base 1, a turntable 2, an oil injection mechanism 3, a screw locking mechanism 4, a first manipulator 5 and a second manipulator 6.

[0024] The turntable 2 is assembled on the machine base 1 and can rotate intermittently according to work needs. A plurality of jigs and fixtures 21 are arranged on the turntable 2 at intervals according to the direction of rotation. The jigs and fixtures 21 rotate with the turntable 2 and pass through at least the first loading station, oiling station, second loading station, locking station and finished product discharging station preset on the machine base 1. The turntable 2 works intermittently, and can complete the assembly line operation in a small space, which is convenient for control. The jig and fixture 21 of this embodiment is in the form of a base, which is fixed on the turntable 2 at a set position. The jig and fixture 21 is provided with a receiving groove 211 with an opening facing upward. The receiving groove 211 is adapted to the bottom cover of the gear seat for directional placement and stable seating, which is convenient for placing the bottom cover, improving work efficiency, and also obtaining better directionality and position, which is beneficial to subsequent assembly work. The bottom cover and gear of the gear seat are placed on the jig 21 at the first loading station, and the upper cover of the gear seat is placed on the jig 21 at the second loading station and aligned with the bottom cover. In this embodiment, the first loading station faces the operator, and the bottom cover and gear of the gear seat are manually placed on the jig 21, which is convenient for the operator to manually load while operating the equipment. The second loading station is provided with a first manipulator 5, which grabs the upper cover from the feeder 9 and covers it on the bottom cover. The machine replaces manual labor, which can reduce labor. Figure 2 , 4 As shown, the feeder 9 provides orderly arranged upper covers, which facilitates the first manipulator 5 to accurately grasp and feed the assembly.

[0025] The oil injection mechanism 3 is installed on the oil injection station of the machine base 1, and is used to quantitatively inject lubricating oil into the gears of the gear seat mounted on the tooling fixture 21 and drive the gears in the gear seat to rotate during the process of injecting lubricating oil. Furthermore, the oiling mechanism 3 includes an oiler 31 and a driver 32; the oiler 31 has an oiling body 311 and an oiling needle 312 extending from the oiling body 311 and being relatively retractable, the oiling body 311 being fixed on the machine base 1 and allowing the oiling needle 312 to extend from top to bottom toward the gear seat on the tooling fixture 21; the driver 32 includes a cylinder 321, a mounting block 322 assembled on the telescopic end of the cylinder 321, and a driving roller 323 arranged on the mounting block 322, the driving roller 323 being driven by a motor 324, and the motor 324 being mounted on the mounting block 322; the telescopic end of the cylinder 321 drives the mounting block 322 to extend, so that the driving roller 323 extends toward the gear seat on the tooling fixture 21 and contacts and links with the corresponding gear in the gear seat, so that the driving roller 323 drives the gear to rotate. Figure 5 As described, during operation, the jig 21 carries the bottom cover and the gear to the oiling station, and the oiling needle 312 extends from top to bottom toward the jig 21, close to the gear of the gear seat, and then injects lubricating oil; at the same time, the cylinder 321 drives the mounting block 322 to extend, so that the driving roller 323 extends to the gear seat on the jig 21 and contacts the corresponding gear in the gear seat, and then the driving roller 323 is driven to rotate by the motor 324, thereby driving the gear in the gear seat to rotate, so as to achieve oiling and rotation at the same time, and the oiling is balanced and effective. After the oiling is completed, the oiling needle 312 and the driving roller 323 return to their positions accordingly, so that the jig 21 carries the bottom cover and the gear to move to the next station. Repeat this process to achieve automated oiling.

[0026] In this embodiment, a visual inspection component 7 is also arranged upstream of the oil injection mechanism 3. The visual inspection component 7 is used to detect whether the bottom cover and the gear are missing after assembly. For example, corresponding gaskets and sleeves are also required when assembling the gear. At this time, the existing industrial visual technology can be used for online inspection to timely detect whether there is a lack of material. Visual automatic inspection replaces the naked eye, improves work efficiency, and reduces labor. The visual inspection component 7 of this embodiment includes a CCD camera 71 and a light source 72 mounted above the turntable 2, which vertically captures the image of the product being tested and transmits it to the computer for processing and analysis to achieve visual automatic inspection.

[0027] The screw locking mechanism 4 is installed on the locking station of the machine base 1, and is used to lock the upper cover and the bottom cover of the gear seat together, so that the gear seat is assembled into a whole. The screw locking mechanism 4 is a prior art, which can automatically provide screws and drive the screws to be screwed in and locked, thereby achieving automatic screw locking work.

[0028] Figure 2 , 4As shown, in this embodiment, the finished product discharging station is provided with a second manipulator 6, and the second manipulator 6 grabs the assembled gear seat from the tooling fixture 21 and moves it out. The second manipulator 6 and the first manipulator 5 are existing, and realize the loading and unloading work of in and out movement. In this embodiment, the gear seat assembly machine also includes a material receiving mechanism 8, and the material receiving mechanism 8 is connected to the second manipulator 6, and the assembled gear seat is arranged and collected through the cooperation of the second manipulator 6 and the material receiving mechanism 8. The material receiving mechanism 8 provides a corresponding material tray and effectively controls the movement of the material tray, which is beneficial for the second manipulator 6 to grab the material and place it, and the material tray can be automatically transferred to replace the empty material tray after it is full, and this is repeated to realize the replacement of manual work by machinery and reduce manual labor. The material receiving mechanism 8 draws on the existing technology to cooperate with the spatial layout design of the assembly machine, which is beneficial to the material receiving work.

[0029] The utility model rotates through the gap of the turntable and drives the tooling fixture to pass through the first loading station, the oiling station, the second loading station, the locking station and the finished product discharging station in sequence, and is equipped with an oiling mechanism, a screw locking mechanism, a first manipulator and a second manipulator, so that when the gear seat is assembled, lubricating oil can be automatically injected, the upper cover is covered, the bottom cover and the upper cover are screwed together, and finally the material is automatically discharged, so that machinery replaces manual work, improves production efficiency, reduces personnel costs, and meets the needs of modern automated production.

[0030] Although the preferred specific embodiments of the present invention are described above in conjunction with the accompanying drawings, the present invention should not be limited to the structures and operations that are exactly the same as the above description and the accompanying drawings. For those skilled in the art, many equivalent improvements and changes can be made to the above embodiments through logical analysis, reasoning or limited experiments without exceeding the concept and scope of the present invention, but these improvements and changes should all fall within the scope of protection required by the present invention.

Claims

1. Gear seat assembly machine, characterized in that: Included are: Base (1), A turntable (2) is assembled on a machine base (1) and can rotate at intervals according to work requirements. A plurality of jigs (21) are arranged on the turntable (2) at intervals according to the direction of rotation. The jigs (21) rotate along with the turntable (2) and pass through at least a first loading station, an oiling station, a second loading station, a locking station, and a finished product discharge station preset on the machine base (1); the bottom cover of the gear seat and the gear are placed on the jig (21) at the first loading station, and the top cover of the gear seat is placed on the jig (21) at the second loading station and aligned with the bottom cover; An oil injection mechanism (3), the oil injection mechanism (3) being mounted on an oil injection station of the machine base (1) and being used to quantitatively inject lubricating oil into the gears of the gear seat mounted on the tooling fixture (21) and to drive the gears in the gear seat to rotate during the process of injecting the lubricating oil; A locking screw mechanism (4), which is mounted on a locking station of the machine base (1) and is used to lock the upper cover and the bottom cover of the gear base together so that the gear base is assembled into a whole; The first loading station faces the operator, and the bottom cover of the gear seat and the gear are manually placed on the jig (21); the second loading station is provided with a first manipulator (5), and the first manipulator (5) grabs the top cover from the feeder and covers it on the bottom cover; the finished product discharging station is provided with a second manipulator (6), and the second manipulator (6) grabs the assembled gear seat from the jig (21) and removes it.

2. The gear seat assembly machine according to claim 1, characterized in that: The tooling fixture (21) is in the form of a base, and is provided with a receiving groove (211) with an opening facing upwards, wherein the receiving groove (211) is adapted to be oriented and stably seated on the bottom cover of the gear seat.

3. The gear seat assembly machine according to claim 1, characterized in that: The oil injection mechanism (3) comprises an oil injector (31) and a driver (32); the oil injector (31) comprises an oil injection body (311) and an oil injection needle (312) extending from the oil injection body (311) and being relatively retractable; the oil injection body (311) is fixed on the machine base (1) and allows the oil injection needle (312) to extend from top to bottom toward a gear seat on the tooling fixture (21); the driver (32) comprises a cylinder (321), a retractable The mounting block (322) is mounted on the end thereof and a driving roller (323) is arranged on the mounting block (322), wherein the driving roller (323) is driven by a motor (324), and the motor (324) is mounted on the mounting block (322); the telescopic end of the cylinder (321) drives the mounting block (322) to extend, so that the driving roller (323) extends toward the gear seat on the tooling fixture (21) and contacts and links with the corresponding gear in the gear seat, so that the driving roller (323) drives the gear to rotate.

4. The gear seat assembly machine according to claim 1, characterized in that: A visual inspection component (7) is also arranged upstream of the oil injection mechanism (3), and the visual inspection component (7) is used to detect whether the bottom cover and the gear are missing after assembly.

5. The gear seat assembly machine according to claim 1, characterized in that: The gear seat assembly machine further comprises a material receiving mechanism (8), which is connected to the second manipulator (6), and the assembled gear seats are arranged and collected through the cooperation of the second manipulator (6) and the material receiving mechanism (8).

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