Shaft product processing equipment
By introducing measuring mechanisms, including load transfer modules and probes, the problem of position deviation on the chuck is solved and the processing accuracy is improved.
Patent Information
- Application Number
- CN202421314059.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the processing of shaft products, the handling mechanism used in the prior art may cause the product to deviate on the chuck, affecting the subsequent processing accuracy.
A shaft product processing equipment is designed, equipped with a measuring mechanism, including a load transfer module and a probe. The probe is arranged opposite to the chuck in the axial direction of the chuck. By driving the load transfer module, the probe can contact multiple preset points on the end surface of the product, obtain the coordinates of the product at each point, and compare it with the mechanical coordinates of the processing equipment to determine the accuracy of the product position.
Through the use of the measuring mechanism, the position of the product on the chuck can be accurately determined, and position deviation can be avoided, thereby improving the accuracy of subsequent processing.
Smart Images

Figure CN222740924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to processing equipment, in particular to shaft product processing equipment. Background Art
[0002] During the production process, shaft products need to be milled and other processes to meet the processing requirements. In order to improve production efficiency, in the prior art, processing mechanisms such as lathes and milling machines usually use a transport mechanism to load the products to be processed onto the chuck of the processing mechanism, and unload the processed products. However, when using a transport mechanism to transport the products, the products clamped on the chuck may have position deviations, thereby affecting the subsequent processing accuracy.
[0003] Therefore, it is necessary to improve the prior art to overcome the above defects in the prior art. Utility Model Content
[0004] The utility model aims to provide a shaft product processing equipment which can realize automatic processing and improve processing accuracy.
[0005] The purpose of the utility model is achieved through the following technical solutions: a shaft product processing equipment, comprising:
[0006] Processing mechanisms, including chucks for holding the product;
[0007] a handling mechanism adapted to carry the product to or from the chuck;
[0008] The measuring mechanism comprises a transfer module and a probe drivingly connected to the transfer module, wherein the probe is arranged opposite to the chuck in the axial direction of the chuck and is used to measure the position coordinates of the product on the chuck;
[0009] Wherein, the probe is suitable for contacting multiple positions of the end surface of the product on the chuck under the drive of the transfer module.
[0010] Furthermore, the transfer module includes:
[0011] A first linear module, the movement direction of which is parallel to the axial direction of the chuck;
[0012] The second linear module is transmission-connected to the first linear module in a cross shape, and the movement direction is perpendicular to the movement direction of the first linear module, and the probe is transmission-connected to the second linear module;
[0013] The axial direction of the chuck is horizontal, and the first linear module and the second linear module are arranged obliquely to the horizontal plane.
[0014] Furthermore, the processing equipment comprises:
[0015] a casing having an open portion, wherein the processing mechanism and the measuring mechanism are installed in the casing;
[0016] A door body, adapted to open and close the open portion;
[0017] The open portion includes a working side opened in a horizontal direction parallel to the axial direction of the chuck, and the first linear module and the second linear module are both inclined toward the working side.
[0018] Furthermore, the open portion includes a pick-and-place side opened from the top of the housing in a vertical direction, and the transport mechanism is located above the processing mechanism and can be moved into or away from the housing from the pick-and-place side.
[0019] Furthermore, the transport mechanism comprises:
[0020] A third linear module, the movement direction of which is parallel to the axial direction of the chuck;
[0021] A fourth linear module is transmission-connected to the third linear module, and a movement direction thereof is parallel to the vertical direction;
[0022] A clamping assembly, drivingly connected to the fourth linear module;
[0023] Wherein, the clamping assembly is suitable for moving to a preset position to pick up and place materials under the drive of the third linear module and the fourth linear module, or picking up and placing materials at the chuck.
[0024] Furthermore, the clamping assembly comprises:
[0025] Mounting seat;
[0026] A rotary cylinder, arranged on the mounting seat;
[0027] A mounting block, drivingly connected to the rotary cylinder;
[0028] Two clamping jaws are provided on the mounting block, and the clamping jaws are used to clamp or release the product;
[0029] Wherein, the rotary cylinder is suitable for driving the mounting block to rotate so as to drive one of the clamping jaws to correspond to the chuck.
[0030] Furthermore, the clamping jaws are three-jaw cylinders, and when one of the clamping jaws rotates to a corresponding position where its axial direction is parallel to the axial direction of the chuck, the axial direction of another of the clamping jaws is parallel to the vertical direction.
[0031] Furthermore, the clamping jaw comprises:
[0032] The cylinder body is cylindrical;
[0033] Output parts, the number of which is three and which are arranged on the cylinder body at equal intervals along the circumference of the cylinder body, and the output parts are suitable for moving along the radial direction of the cylinder body;
[0034] A claw portion, fixed to the output portion and corresponding to the output portion one by one;
[0035] Wherein, the plurality of claws are suitable for cooperating to clamp or release the product.
[0036] Furthermore, an adjustment seat is provided between the claw portion and the output portion, a connecting hole is provided on the adjustment seat, and the claw portion is provided with a strip hole corresponding to the connecting hole, the length direction of the strip hole is parallel to the movement direction of the output portion, and a serrated portion is provided on one side where the adjustment seat and the claw portion are in contact, and the adjustment seat and the claw portion are embedded through the serrated portion.
[0037] Furthermore, the processing equipment also includes a loading platform arranged outside the casing for conveying a tray containing products, the measuring mechanism is located between the processing mechanism and the loading platform, and the loading platform is suitable for moving in a horizontal direction perpendicular to the axial direction of the chuck.
[0038] Compared with the prior art, the utility model has the following beneficial effects: the utility model sets a measuring mechanism, which includes a transfer module and a probe, and the probe is arranged opposite to the chuck in the axial direction of the chuck. When the product is clamped in the chuck, the transfer module can drive the probe to move so that the probe contacts multiple preset points on the end face of the product, thereby obtaining the coordinates of the product at each point, and comparing them with the mechanical coordinates of the processing equipment to determine whether there is any deviation in the product position, so as to improve the subsequent processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a structural schematic diagram of the shaft product processing equipment of the utility model.
[0040] Figure 2 yes Figure 1 Internal diagram of the processing equipment
[0041] Figure 3 It is a structural schematic diagram of the clamping assembly in the utility model.
[0042] Figure 4 It is a structural schematic diagram of the clamping jaws in the utility model.
[0043] 100, processing mechanism; 110, chuck; 200, transport mechanism; 210, third linear module; 220, fourth linear module; 230, clamping assembly; 231, mounting seat; 2311, first limit block; 2312, second limit block; 232, rotary cylinder; 233, mounting block; 2331, third limit block; 234, clamping claw; 2341, cylinder body; 2342, output part; 2343, claw part; 2344, adjustment seat; 2345, connecting hole; 2346, strip hole; 2347, serrated part; 2348, top block; 300, measuring mechanism; 310, transfer module; 311, first linear module; 312, second linear module; 320, probe; 400, housing; 410, door body; 500, loading platform; 510, tray. DETAILED DESCRIPTION
[0044] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. It is to be understood that the specific embodiments described herein are only used to explain the present application, rather than to limit the present application. It should also be noted that, for ease of description, only some structures related to the present application are shown in the accompanying drawings, rather than all structures. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0045] The terms "including" and "having" and any variations thereof in this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products or devices.
[0046] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0047] See also Figures 1 to 4As shown, a shaft product processing equipment corresponding to a preferred embodiment of the utility model includes: a processing mechanism 100, including a chuck 110 for clamping a product; a transport mechanism 200, suitable for moving the product to or from the chuck 110; a measuring mechanism 300, including a transfer module 310 and a probe 320 transmission-connected to the transfer module 310, the probe 320 is arranged opposite to the chuck 110 in the axial direction of the chuck 110, and is used to measure the position coordinates of the product on the chuck 110; wherein the probe 320 is suitable for contacting multiple positions of the end surface of the product on the chuck 110 under the drive of the transfer module 310.
[0048] The utility model sets a measuring mechanism 300, which includes a transfer module 310 and a probe 320. The probe 320 is arranged opposite to the chuck 110 in the axial direction of the chuck 110. When the product is clamped on the chuck 110, the transfer module 310 can drive the probe 320 to move so that the probe 320 contacts with multiple preset points on the end face of the product, thereby obtaining the coordinates of the product at each point, and comparing them with the mechanical coordinates of the processing equipment to determine whether there is any deviation in the product position, so as to improve the subsequent processing accuracy.
[0049] Furthermore, the chuck 110 is fixedly connected to the rotating shaft of the processing mechanism 100 to drive the product to rotate during the processing. The axial direction of the chuck 110 is parallel to the horizontal direction, and the chuck 110 can be pneumatically or hydraulically operated to realize automatic clamping and loosening functions, which is common knowledge and will not be described in detail in the present utility model.
[0050] Furthermore, the transfer module 310 includes a first linear module 311 and a second linear module 312 which is transmission-connected to the first linear module 311 in a cross-like manner. The movement direction of the first linear module 311 is parallel to the axial direction of the chuck 110 , and the movement direction of the second linear module 312 is perpendicular to the movement direction of the first linear module 311 . The probe 320 is transmission-connected to the second linear module 312 .
[0051] Preferably, the first linear module 311 and the second linear module 312 are arranged obliquely to the horizontal plane, so that under the action of gravity, waste materials in the processing process are not easily retained on the first linear module 311 and the second linear module 312, thereby improving the cleanliness of the modules and the smoothness of movement.
[0052] Furthermore, the processing equipment includes a housing 400 having an open portion and a door body 410 suitable for opening and closing the open portion, and the processing mechanism 100 and the measuring mechanism 300 are installed in the housing 400. The open portion includes an operating side opened in a horizontal direction parallel to the axial direction of the chuck 110, and the operator can disassemble and assemble various components on the operating side, and observe the processing status during the processing. The first linear module 311 and the second linear module 312 are both inclined toward the operating side, so that the operator can easily observe the probe 320, and adjust and operate the probe 320.
[0053] In addition, the open portion also includes a pick-and-place side opened from the top of the housing 400 in the vertical direction. The transport mechanism 200 is located above the processing mechanism 100 and can be moved into or out of the housing 400 from the pick-and-place side, thereby improving the safety of the transport mechanism 200 during operation and avoiding contact with the human body. The door body 410 is preferably an automatic door that automatically opens when the transport mechanism 200 needs to enter the housing 400.
[0054] Furthermore, the transport mechanism 200 includes a third linear module 210, a fourth linear module 220 connected to the third linear module 210, and a clamping assembly 230 connected to the fourth linear module 220. The movement direction of the third linear module 210 is parallel to the axial direction of the chuck 110, and the movement direction of the fourth linear module 220 is parallel to the vertical direction. The clamping assembly 230 is suitable for moving to a preset position to pick up and place materials, or picking up and placing materials at the chuck 110, driven by the third linear module 210 and the fourth linear module 220.
[0055] The clamping assembly 230 includes a mounting seat 231, a rotating cylinder 232, a mounting block 233 and a clamping jaw 234. The mounting seat 231 is fixedly connected to the output end of the fourth linear module 220. The rotating cylinder 232 is arranged on the mounting seat 231. The mounting block 233 is rotatably connected to the mounting seat 231 and is transmission-connected to the rotating cylinder 232. There are two clamping jaws 234, both of which are arranged on the mounting block 233. The clamping jaws 234 are used to clamp or release the product. When working, the rotating cylinder 232 is suitable for driving the mounting block 233 to rotate so as to drive one of the clamping jaws 234 to correspond to the chuck 110. By adopting the above structure, when one of the clamping jaws 234 removes the processed product on the chuck 110, the other clamping jaw 234 can continue to load the product to be processed into the chuck 110, thereby effectively improving the handling mechanism 200.
[0056] In this embodiment, the clamping jaws 234 are three-jaw cylinders. When one of the clamping jaws 234 rotates to a corresponding position where its axial direction is parallel to the axial direction of the chuck 110, the axial direction of the other clamping jaw 234 is parallel to the vertical direction to improve the efficiency of picking and placing. For example, when one of the clamping jaws 234 of the clamping assembly 230 picks up materials at a preset position, the idle clamping jaw 234 can directly remove the product on the chuck 110 when it moves to the chuck 110, and then the other clamping jaw 234 rotates to the chuck 110 to load the product to be processed into the chuck 110.
[0057] Preferably, the mounting seat 231 is provided with a first limit block 2311 and a second limit block 2312, and the mounting block 233 is provided with a third limit block 2331 located between the first limit block 2311 and the second limit block 2312, and the mounting block 233 is suitable for driving the third limit block 2331 to abut against the first limit block 2311 or the second limit block 2312 during rotation, when the third limit block 2331 abuts against the first limit block 2311, the axial direction of one of the clamping jaws 234 is parallel to the axial direction of the chuck 110, and when the third limit block 2331 abuts against the first limit block 2311, the axial direction of the other clamping jaw 234 is parallel to the axial direction of the chuck 110.
[0058] The clamp 234 includes a cylinder body 2341, an output part 2342 and a claw part 2343. The cylinder body 2341 is cylindrical. There are three output parts 2342, which are arranged on the cylinder body 2341 at equal intervals along the circumference of the cylinder body 2341. The output part 2342 is suitable for radial movement along the cylinder body 2341. The claw part 2343 is fixed to the output part 2342 and corresponds to the output part 2342 one by one. The multiple claw parts 2343 are suitable for clamping or releasing the product under the drive of the output part 2342.
[0059] An adjustment seat 2344 is provided between the claw portion 2343 and the output portion 2342, and a connecting hole 2345 is provided on the adjustment seat 2344. The claw portion 2343 is provided with a strip hole 2346 corresponding to the connecting hole 2345, and the length direction of the strip hole 2346 is parallel to the movement direction of the output portion 2342. A serrated portion 2347 is provided on the surface where the adjustment seat 2344 and the claw portion 2343 are in contact. The adjustment seat 2344 and the claw portion 2343 are interlocked via the serrated portion 2347 to increase the tightness of the two in the movement direction of the output portion 2342 and improve the clamping reliability.
[0060] Preferably, the clamp 234 also includes a top block 2348 located between the multiple claws 2343, and an elastic member is provided between the top block 2348 and the cylinder body 2341. When the clamp 234 clamps the product, one end of the product can be supported on the top block 2348 to achieve buffering under the action of the elastic member, thereby effectively protecting the product from impact.
[0061] Furthermore, the processing equipment also includes a loading table 500 arranged outside the casing 400 and used to transport a tray 510 containing products. The measuring mechanism 300 is located between the processing mechanism 100 and the loading table 500. The loading table 500 is suitable for moving in a horizontal direction perpendicular to the axial direction of the chuck 110, thereby cooperating with the third linear module 210 to ensure that the clamp 234 can correspond to multiple positions of the tray 510.
[0062] The working process of the processing equipment of the present invention is as follows: the loading platform 500 drives the material tray 510 loaded with products to move to the loading station, the conveying mechanism 200 moves to the loading platform 500 and drives the two clamping claws 234 of the clamping assembly 230 to clamp the products respectively; then the conveying mechanism 200 moves to the pick-up and placement side, the door body 410 opens, the clamping assembly 230 moves into the housing 400, and loads one of the products into the chuck 110, and then the clamping assembly 230 moves away from the chuck 110; then the measuring mechanism 300 drives the probe 320 to contact multiple points on the end face of the product to determine whether the product is installed in place. If it is not installed in place, an alarm is issued. If it is installed in place, the processing mechanism 100 is started to process the product; after the processing is completed, the conveying mechanism 200 takes away the product, and continues to load another product into the chuck 110, and then moves back to the loading platform 500, puts the processed product back into the material tray 510, and grabs the unprocessed product; repeat the above actions, thereby realizing continuous automatic processing of the product.
[0063] The above description is only an implementation method of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the description and drawings of this application, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A shaft product processing equipment, characterized in that: include: A processing mechanism (100) includes a chuck (110) for clamping a product; A transport mechanism (200) adapted to transport the product to or from the chuck (110); A measuring mechanism (300) comprises a transfer module (310) and a probe (320) drivingly connected to the transfer module (310), wherein the probe (320) is arranged opposite to the chuck (110) in the axial direction of the chuck (110) and is used to measure the position coordinates of the product on the chuck (110); The probe (320) is suitable for contacting multiple positions of the end surface of the product on the chuck (110) under the drive of the transfer module (310).
2. The shaft product processing equipment according to claim 1, characterized in that: The transfer module (310) comprises: A first linear module (311), the movement direction of which is parallel to the axial direction of the chuck (110); The second linear module (312) is transmission-connected to the first linear module (311) in a cross shape, and the movement direction is perpendicular to the movement direction of the first linear module (311), and the probe (320) is transmission-connected to the second linear module (312); The axial direction of the chuck (110) is horizontal, and the first linear module (311) and the second linear module (312) are arranged obliquely to the horizontal plane.
3. The shaft product processing equipment according to claim 2, characterized in that: The processing equipment includes: A housing (400) having an open portion, wherein the processing mechanism (100) and the measuring mechanism (300) are installed in the housing (400); A door body (410), adapted to open and close the open portion; The open portion includes a working side opened in a horizontal direction parallel to the axial direction of the chuck (110), and the first linear module (311) and the second linear module (312) are both inclined toward the working side.
4. The shaft product processing equipment according to claim 3, characterized in that: The open portion comprises a pick-and-place side opened from the top of the housing (400) in a vertical direction. The transport mechanism (200) is located above the processing mechanism (100) and can be moved into or away from the housing (400) from the pick-and-place side.
5. The shaft product processing equipment according to claim 1, characterized in that: The transport mechanism (200) comprises: A third linear module (210), the movement direction of which is parallel to the axial direction of the chuck (110); A fourth linear module (220) is transmission-connected to the third linear module (210), and its movement direction is parallel to the vertical direction; A clamping assembly (230) is transmission-connected to the fourth linear module (220); The clamping assembly (230) is suitable for moving to a preset position to pick up and place materials under the drive of the third linear module (210) and the fourth linear module (220), or for picking up and placing materials at the chuck (110).
6. The shaft product processing equipment according to claim 5, characterized in that: The clamping assembly (230) comprises: Mounting seat (231); A rotating cylinder (232) is arranged on the mounting seat (231); A mounting block (233) drivingly connected to the rotary cylinder (232); Two clamping jaws (234) are provided on the mounting block (233), and the clamping jaws (234) are used to clamp or release the product; The rotary cylinder (232) is suitable for driving the mounting block (233) to rotate, so as to drive one of the clamping jaws (234) to correspond to the chuck (110).
7. The shaft product processing equipment according to claim 6, characterized in that: The clamping jaws (234) are three-jaw cylinders. When one of the clamping jaws (234) rotates to a corresponding position where its axial direction is parallel to the axial direction of the chuck (110), the axial direction of another of the clamping jaws (234) is parallel to the vertical direction.
8. The shaft product processing equipment according to claim 7, characterized in that: The clamping jaw (234) comprises: The cylinder body (2341) is cylindrical; There are three output parts (2342) arranged on the cylinder body (2341) at equal intervals along the circumference of the cylinder body (2341), and the output parts (2342) are suitable for moving along the radial direction of the cylinder body (2341); A claw portion (2343) is fixed to the output portion (2342) and corresponds one-to-one with the output portion (2342); Wherein, the plurality of claws (2343) are suitable for cooperating to clamp or release the product.
9. The shaft product processing equipment according to claim 8, characterized in that: An adjustment seat (2344) is provided between the claw portion (2343) and the output portion (2342), a connecting hole (2345) is provided on the adjustment seat (2344), the claw portion (2343) is provided with a strip hole (2346) corresponding to the connecting hole (2345), the length direction of the strip hole (2346) is parallel to the movement direction of the output portion (2342), a serration portion (2347) is provided on the surface where the adjustment seat (2344) and the claw portion (2343) are in contact, and the adjustment seat (2344) and the claw portion (2343) are interlocked via the serration portion (2347).
10. The shaft product processing equipment according to claim 3, characterized in that: The processing equipment also includes a loading platform (500) arranged outside the casing (400) and used to transport a material tray (510) containing a product. The measuring mechanism (300) is located between the processing mechanism (100) and the loading platform (500). The loading platform (500) is suitable for moving in a horizontal direction perpendicular to the axial direction of the chuck (110).