A steel ball production, processing and grinding device

Abstract

The utility model discloses a steel ball production and processing grinding device, comprising a mounting frame, on which a grinding mechanism, a conveying mechanism and a recycling mechanism are arranged; the conveying mechanism is used to rotate and move the steel balls, and the conveying mechanism has a conveyor belt for moving the steel balls; the grinding mechanism is arranged at one side of the conveyor belt, and is used to grind the steel balls that rotate and move on the conveying mechanism; the recycling mechanism is arranged below the conveyor belt, and is used to recycle waste materials generated during the grinding of the steel balls; the steel balls are rotated and moved by the conveying mechanism, and the grinding mechanism grinds the steel balls, and the waste materials and water generated during the grinding process are collected by the recycling mechanism, and the three functions of grinding, conveying and recycling are integrated into one, thereby realizing the automation and high efficiency of steel ball grinding, which not only improves the production efficiency, but also ensures the grinding quality, and brings significant technical progress to the steel ball production and processing industry.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel ball processing equipment, and in particular relates to a steel ball production, processing and grinding device. Background Art

[0002] Steel ball is a general term for steel balls, steel segments and special-shaped grinding bodies. According to the appearance, it can be divided into round balls, capsule balls, elliptical balls, yin-yang balls, hollow balls, multi-faceted balls, multi-missing balls, etc. Steel ball production methods generally include forging, rolling, semi-solid forming and casting. Due to historical practices and some special use conditions and comprehensive environment and background in the mineral processing industry, forging and rolling balls account for a considerable proportion in these industries. Semi-solid forming has the characteristics of unconventional casting and cannot be explained by simple die casting. It has attracted people's attention with its excellent performance formed by an advanced technology that is similar to casting and forging, and has the advantages of both casting and forging. Cast steel balls are easy to achieve the expansion advantage of low-investment large-scale production with their simple, flexible and reliable production methods, especially when experts and engineers use various advanced processes and alloy composition designs in the face of steelmaking furnaces, and use endless imagination to create newer and more advanced varieties one after another to meet the sense of achievement brought by the competition needs, which is more than ordinary people can experience. The high cost-effectiveness and sustainable development potential of cast balls make them the main force in the production of steel balls in today's crushing industry, especially cement crushing industry.

[0003] During the processing of steel balls, special equipment is needed to grind them in order to achieve the best use of the steel balls. Larger steel balls are generally grinded with grinding wheels, while smaller steel balls are generally grinded with a pounding bucket. The so-called pounding bucket is a cylindrical grinding box with a grinding layer in the inner cavity. When the grinding box rotates, the steel balls roll on its inner wall and rub against the inner wall to achieve the grinding effect. However, the inner wall of an ordinary grinding box is a simple arc surface with a small grinding area and low grinding efficiency. In addition, the powder chips produced by grinding cannot be discharged in time. It is necessary to wait until the steel balls are polished and poured out before separating the powder chips. The surface of the steel balls after grinding is stained with powder chips, which requires further impurity removal, increasing the labor process. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a steel ball production, processing and grinding device, in which the steel balls are rotated and moved by a conveying mechanism, and a grinding mechanism grinds the steel balls. The waste and water generated during the grinding process are collected by a recycling mechanism, thereby solving the problems in the above background.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a steel ball production, processing and grinding device, including a mounting frame, on which a grinding mechanism, a conveying mechanism and a recycling mechanism are arranged; the conveying mechanism is used to rotate and move the steel ball, and the conveying mechanism has a conveyor belt for moving the steel ball; the grinding mechanism is arranged on one side of the conveyor belt, and is used to grind the steel ball that rotates and moves on the conveying mechanism; the recycling mechanism is arranged below the conveyor belt, and is used to recycle the waste generated during the grinding of the steel ball; when grinding the steel ball, the conveying mechanism rotates and moves the steel ball through the conveyor belt, and the grinding mechanism grinds the rotating steel ball, at which time the waste and water generated by the grinding will fall below the conveyor belt, and the recycling mechanism recycles the waste and water.

[0006] Preferably, the conveying mechanism further comprises a first motor mounted on the mounting frame, the output end of the first motor is fixedly connected to a screw conveyor, and a grinding pattern is arranged in a spiral groove of the screw conveyor.

[0007] Preferably, the grinding mechanism includes a second motor mounted on a mounting frame, an output end of the second motor is connected to a first rotating roller and a second rotating roller via a belt, and a grinding belt is connected to the first rotating roller and the second rotating roller.

[0008] Preferably, the recovery mechanism comprises a recovery trough installed below the conveyor belt.

[0009] Preferably, a removable filter basket is provided in the recovery tank.

[0010] Preferably, a handle is provided on the filter basket.

[0011] Preferably, a water spray pipe is provided on the mounting frame, and the nozzle of the water spray pipe faces the conveyor belt.

[0012] Preferably, a water outlet pipe is connected to the bottom of the recovery tank.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model proposes a steel ball production, processing and grinding device, which rotates and moves the steel balls through a conveying mechanism, and a grinding mechanism grinds the steel balls. The waste and water generated during the grinding process are collected by a recycling mechanism. The three functions of grinding, conveying and recycling are integrated into one, which realizes the automation and efficiency of steel ball grinding, improves production efficiency, and ensures grinding quality, bringing significant technological progress to the steel ball production and processing industry.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1A schematic diagram of the three-dimensional structure of a steel ball production, processing and grinding device Figure 1 .

[0016] Figure 2 A schematic diagram of the three-dimensional structure of a steel ball production, processing and grinding device Figure 2 .

[0017] Figure 3 A schematic diagram of the three-dimensional structure of a steel ball production, processing and grinding device Figure 3 .

[0018] Figure 4 This is a three-dimensional structural exploded diagram of a steel ball production, processing and grinding device.

[0019] In the figure: mounting frame 1; grinding mechanism 2; second motor 2a; first rotating roller 2b; second rotating roller 2c; grinding belt 2d; conveying mechanism 3; first motor 3a; screw conveyor 3b; recovery mechanism 4; conveyor belt 5; recovery trough 6; filter basket 7; handle 8; water spray pipe 9; water outlet pipe 10. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Combination Figure 1 , Figure 2 and Figure 3As shown, a steel ball production, processing and grinding device includes a mounting frame 1, on which a grinding mechanism 2, a conveying mechanism 3 and a recycling mechanism 4 are arranged; the conveying mechanism 3 is used to rotate and move the steel ball, and the conveying mechanism 3 has a conveyor belt 5 for moving the steel ball; the grinding mechanism 2 is arranged on one side of the conveyor belt 5, and is used to grind the steel ball rotating on the conveying mechanism 3; the recycling mechanism 4 is arranged below the conveyor belt 5, and is used to recycle the waste generated during the grinding of the steel ball; when grinding the steel ball, the conveying mechanism 3 rotates and moves the steel ball through the conveyor belt 5, and the grinding mechanism 2 grinds the rotating steel ball, at which time the waste and water generated by the grinding will fall below the conveyor belt 5, and the recycling mechanism 4 recycles the waste and water. Specifically, the design of this steel ball production, processing and grinding device is very clever, which integrates the three main functions of grinding, conveying and recycling, and realizes the automation and efficiency of steel ball grinding. First, the mounting frame 1, as the foundation of the entire device, firmly supports the grinding mechanism 2, the conveying mechanism 3 and the recycling mechanism 4, ensuring their stability and reliability during operation. Secondly, the design of the conveyor belt 5 in the conveying mechanism 3 is very critical. It can not only smoothly convey the steel balls to the grinding mechanism 3, but also enable the steel balls to rotate and move during the conveying process. This rotational movement allows all surfaces of the steel balls to be evenly polished, thereby ensuring the quality and efficiency of the polishing. The grinding mechanism 2 is arranged on one side of the conveyor belt 5, and its position and angle are carefully adjusted to ensure that the rotating steel balls can be accurately polished. This design not only ensures the accuracy of the polishing, but also avoids the steel balls from deflecting or bouncing during the polishing process. Finally, the recycling mechanism 4 is located below the conveyor belt and is responsible for collecting waste and water generated during the polishing process. This design effectively prevents waste and water from polluting the working environment, and also facilitates subsequent cleaning and processing. In general, this steel ball production and processing grinding device achieves high efficiency, precision and environmental protection of steel ball grinding through reasonable structural design and functional layout. It not only improves production efficiency, but also reduces production costs, bringing significant economic and social benefits to the steel ball production industry.

[0022] Combination Figure 1 , Figure 2 and Figure 4As shown, the conveying mechanism 3 also includes a first motor 3a installed on the mounting frame 1, and the output end of the first motor 3a is fixedly connected to a screw conveyor 3b, and a grinding pattern is set in the spiral groove of the screw conveyor 3b. Specifically, the design of the conveying mechanism 2 after adding the first motor 3a and the screw conveyor 3b makes the function of the entire steel ball production and processing grinding device more abundant and efficient. First, the first motor 3a serves as the power source of the screw conveyor 3b, and drives the screw conveyor 3b to rotate through the rotation of its output end. This motor-driven conveying method ensures the stability and continuity of the steel ball during the conveying process, and also improves the conveying efficiency. Secondly, the grinding pattern set in the spiral groove of the screw conveyor 3b is an innovative design. When the steel ball moves in the spiral groove, these grinding patterns will perform preliminary grinding on the steel ball to remove burrs and uneven parts on the surface. In this way, when the steel ball reaches the subsequent grinding mechanism 2, it has a certain degree of smoothness, thereby reducing the burden of the grinding mechanism 2 and improving the grinding effect. In addition, the use of the screw conveyor 3b also allows the steel ball to rotate and move during the conveying process. This rotational movement not only helps the steel balls to be polished evenly on all sides, but also increases the contact area between the steel balls and the polishing lines, thereby improving the polishing efficiency. In general, this conveying mechanism design with the first motor 3a and the screw conveyor 3b not only realizes the stable and continuous conveying of the steel balls, but also performs a preliminary polishing treatment on the steel balls through the polishing lines in the spiral grooves, thus laying a good foundation for the subsequent fine polishing. This design not only improves production efficiency, but also ensures the polishing quality, and brings significant technological progress to the steel ball production and processing industry.

[0023] Combination Figure 2 , Figure 3 and Figure 4As shown, the grinding mechanism 2 includes a second motor 2a installed on the mounting frame 1, and the output end of the second motor 2a is connected to the first rotating roller 2b and the second rotating roller 2c through a belt, and the first rotating roller 2b and the second rotating roller 2c are connected to the grinding belt 2d. Specifically, the new design of the grinding mechanism 2 adopts the second motor 2a, the first rotating roller 2b, the second rotating roller 2c and the grinding belt 2d, and this design can grind the steel ball more effectively. First, the second motor 2a serves as the power source of the grinding mechanism 2, and drives the first rotating roller 2b and the second rotating roller 2c to rotate through the belt. This design ensures that the grinding belt 2d can run stably and continuously, thereby realizing continuous grinding of the steel ball. Secondly, the grinding belt 2d connected to the first rotating roller 2b and the second rotating roller 2c is the core part of the grinding mechanism 2. The grinding belt 2d is made of wear-resistant and high-temperature resistant materials, and the surface is covered with fine grinding particles, which can effectively remove burrs and uneven parts on the surface of the steel ball. When the steel ball passes through the grinding belt 2d, it will rub against the grinding belt 2d driven by the rotating roller, thereby achieving a grinding effect. In addition, by adjusting the distance between the first rotating roller 2b and the second rotating roller 2c, the tension of the grinding belt 2d can be controlled to meet the grinding needs of steel balls of different sizes. This design makes the grinding mechanism 2 more flexible and practical. Finally, the grinding mechanism 2 is arranged on one side of the conveyor belt 5 so that the steel balls can be polished during the transportation process. This layout saves space and improves production efficiency. In general, this design of the grinding mechanism 2 with the second motor 2a, the rotating roller and the grinding belt 2d has the advantages of high efficiency, stability, flexibility, etc., which can meet the grinding needs in the production and processing of steel balls and improve product quality and production efficiency.

[0024] Combination Figure 1 , Figure 2 and Figure 4As shown, the recovery mechanism 4 includes a recovery tank 6 installed below the conveyor belt 5. Specifically, the design of the recovery mechanism 4 plays a vital role in this set of steel ball production, processing and grinding device. Specifically, the addition of the recovery tank 6 makes the entire device more perfect. First, the recovery tank 6 is installed below the conveyor belt 5, in a suitable position between the grinding belt 2d and the conveyor belt 5, so that the waste and water generated during the grinding process can be effectively collected. Since the surface material of the steel ball will be ground off during the grinding process, and coolant or water may be used for cooling and cleaning, the generation of waste and water is inevitable. The design of the recovery tank 6 can collect these wastes and water in a centralized manner to prevent them from being scattered everywhere and keep the working environment clean. Secondly, the design of the recovery tank 6 not only considers the collection of waste and water, but also considers the subsequent processing and reuse. The collected waste can be classified and processed, some waste may be reused, and the water can be filtered and recycled, which not only saves resources but also reduces production costs. In addition, the material selection of the recovery tank 6 is also very important. In order to ensure its durability and corrosion resistance, the recovery tank 6 is usually made of wear-resistant and corrosion-resistant materials, so that even if it is used for a long time, it can maintain a good use effect. In general, the recovery tank 6, as the core part of the recovery mechanism 4, effectively solves the problem of waste and water treatment during the steel ball grinding process, making the entire device more environmentally friendly, efficient and economical. This not only improves production efficiency, but also meets the requirements of modern industry for green and sustainable development.

[0025] Combination Figure 1 , Figure 2 and Figure 4As shown, a retractable filter basket 7 is provided in the recovery tank 6. Specifically, the retractable filter basket 7 is provided in the recovery tank 6, which is a very clever design, and it further improves the practicality and efficiency of the entire steel ball production and processing grinding device. First, the main function of the filter basket 7 is to separate waste and water. During the grinding process, the waste (such as metal debris, abrasive particles, etc.) and the coolant or water will fall into the recovery tank 6 together. The setting of the filter basket 7 allows the waste to be intercepted in the basket, while the water can flow into the bottom of the recovery tank 6 through the gap of the basket, thereby achieving effective separation of waste and water. Secondly, the retractable design of the filter basket 7 greatly facilitates the cleaning and recycling of waste. When the waste in the filter basket 7 accumulates to a certain extent, the operator can easily pull out the filter basket 7, pour out the waste or further process it. This design not only reduces the difficulty and cumbersomeness of the cleaning work, but also improves the efficiency of waste recovery. In addition, the material and structure of the filter basket 7 also need to consider its durability and filtering effect. Usually, the filter basket 7 is made of wear-resistant and corrosion-resistant materials to ensure that it can be used for a long time in harsh working environments. At the same time, the design of the filter grid in the basket also needs to be reasonable, which should be able to intercept most of the waste and ensure that water can flow smoothly to avoid blockage. In general, the retractable filter basket 7 set in the recovery tank 6 is a practical and efficient design, which makes it easier to separate waste and water, and also facilitates the cleaning and recycling of waste. This design not only improves the working efficiency of the entire device, but also meets the requirements of environmental protection and sustainable development.

[0026] Combination Figure 1 , Figure 2 and Figure 4As shown, the filter basket 7 is provided with a handle 8. Specifically, the design of providing the handle 8 on the filter basket 7 undoubtedly adds convenience to the practicality of the entire steel ball production, processing and grinding device. First, the setting of the handle 8 makes the pulling and pulling operation of the filter basket 7 simpler and more direct. The operator can easily pull the filter basket 7 out of the recovery tank by grabbing the handle 8 without other auxiliary tools or complicated operations. This design not only reduces the difficulty of operation, but also improves work efficiency. Secondly, the design of the handle 8 also takes into account the comfort of the operator. The handle 8 is usually made of non-slip and wear-resistant materials to ensure that the operator can firmly grasp the filter basket 7 when pulling it out to avoid slipping or injury. At the same time, the shape and size of the handle 8 are also carefully designed to adapt to the hand shape and operating habits of different operators, making the operation more comfortable and smooth. In addition, the handle 8 also has a certain durability. Since the filter basket 7 is frequently pulled and pulled during use, the handle 8 needs to be able to withstand a certain tension and wear. By selecting high-quality materials and reasonable structural design, it can be ensured that the handle 8 can maintain a good use effect for a long time. In general, the design of providing the handle 8 on the filter basket 7 not only makes the pulling and pulling operation of the filter basket 7 simpler, more comfortable and more efficient, but also improves the practicality and convenience of the entire steel ball production, processing and grinding device. This detailed design reflects the concern for the operator's work efficiency and comfort, and helps to improve the user experience of the entire device.

[0027] Combination Figure 2 , Figure 3 and Figure 4As shown, a water spray pipe 9 is provided on the mounting frame 1, and the nozzle of the water spray pipe 9 is facing the conveyor belt 5. Specifically, first, the water spray pipe 9 can provide necessary cooling and cleaning functions for the steel ball during the grinding process. When the steel ball is being ground, heat is generated due to friction, and waste materials such as metal debris are also generated. The water spray pipe 9 can effectively reduce the temperature of the steel ball surface by spraying water mist or water flow on the steel ball to prevent it from being deformed or damaged due to overheating. At the same time, water can also play a cleaning role, washing away the metal debris and impurities on the surface of the steel ball to ensure the grinding quality and the cleanliness of the steel ball surface. Secondly, the design of the water spray pipe 9 also takes into account the conservation and recycling of water resources. Through reasonable nozzle design and water flow control, it can be ensured that the amount of water sprayed is moderate, which not only meets the needs of cooling and cleaning, but also avoids waste. In addition, the recovery tank 6 in the recovery mechanism 4 can collect used water, which can be used for spraying the water spray pipe 9 again after proper treatment and filtration, so as to realize the recycling of water resources and reduce production costs. Finally, the installation position of the water spray pipe 9 is also critical. Pointing the nozzle directly at the conveyor belt 5 can ensure that water can be accurately sprayed onto the steel balls to achieve the best cooling and cleaning effects. At the same time, this layout also avoids the interference of water on other equipment or work areas, ensuring the normal operation of the entire device and the cleanliness of the working environment. In summary, the design of the water spray pipe 9 not only improves the functionality and efficiency of the steel ball production, processing and polishing device, but also reflects the emphasis on environmental protection and sustainable development. This innovative design helps to improve the production quality of steel balls, reduce production costs, and promote technological progress in the entire industry.

[0028] Combination Figure 2 and Figure 4As shown, the bottom of the recovery tank 6 is connected with a water outlet pipe 10. Specifically, the design of connecting the water outlet pipe 10 at the bottom of the recovery tank 6 is a further improvement of the functional perfection of the entire steel ball production and processing grinding device. First, the connection of the water outlet pipe 10 allows the water in the recovery tank 6 to be discharged smoothly, avoiding the retention and accumulation of water. During the grinding process, although most of the waste can be separated by the filter basket 7, the water may still contain some fine metal particles or impurities. Discharging water through the water outlet pipe 10 can further reduce the accumulation of waste in the recovery tank 6 and keep the tank clean. Secondly, the design of the water outlet pipe 10 also takes into account the reuse of water. The discharged water can be used for spraying the water spray pipe 9 again after proper treatment and filtration, realizing the recycling of water resources. This not only helps to save water resources and reduce production costs, but also meets the requirements of environmental protection and sustainable development. In addition, the installation position and connection method of the water outlet pipe 10 also need to be carefully designed. Usually, the water outlet pipe 10 is set at the lowest point at the bottom of the recovery tank 6 to ensure that the water can be completely discharged. At the same time, the connection between the water outlet pipe 10 and the recovery tank 6 needs to be well sealed to prevent water from leaking or overflowing from the connection. In general, the design of connecting the water outlet pipe 10 at the bottom of the recovery tank 6 further improves the functionality and environmental protection of the entire steel ball production and processing grinding device. It can not only keep the recovery tank 6 clean, but also realize the recycling of water resources, bringing a more efficient and environmentally friendly solution to the steel ball production and processing industry.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A steel ball production, processing and grinding device, comprising a mounting frame (1), characterized in that: A grinding mechanism (2), a conveying mechanism (3) and a recovery mechanism (4) are arranged on the mounting frame (1); The conveying mechanism (3) is used to rotate and move the steel balls, and the conveying mechanism (3) has a conveyor belt (5) for moving the steel balls; The grinding mechanism (2) is arranged on one side of the conveyor belt (5) and is used to grind the steel balls rotating on the conveying mechanism (3); The recycling mechanism (4) is arranged below the conveyor belt (5) and is used to recycle waste materials generated during the grinding process of the steel balls; When grinding with steel balls, the conveying mechanism (3) rotates and moves the steel balls through the conveyor belt (5), and the grinding mechanism (2) grinds the rotating steel balls. At this time, the waste and water generated by the grinding will fall below the conveyor belt (5), and the recovery mechanism (4) will recover the waste and water.

2. A steel ball production, processing and grinding device according to claim 1, characterized in that: The conveying mechanism (3) also includes a first motor (3a) mounted on the mounting frame (1), the output end of the first motor (3a) being fixedly connected to a screw conveyor (3b), and a grinding pattern is arranged in a spiral groove of the screw conveyor (3b).

3. The steel ball production, processing and grinding device according to claim 1, characterized in that: The grinding mechanism (2) comprises a second motor (2a) mounted on a mounting frame (1); the output end of the second motor (2a) is connected to a first rotating roller (2b) and a second rotating roller (2c) via a belt; and the first rotating roller (2b) and the second rotating roller (2c) are connected to a grinding belt (2d).

4. The steel ball production, processing and grinding device according to claim 1, characterized in that: The recovery mechanism (4) comprises a recovery trough (6) installed below the conveyor belt (5).

5. A steel ball production, processing and grinding device according to claim 4, characterized in that: A pull-out filter basket (7) is provided in the recovery tank (6).

6. A steel ball production, processing and grinding device according to claim 5, characterized in that: The filter basket (7) is provided with a handle (8).

7. The steel ball production, processing and grinding device according to claim 1, characterized in that: A water spray pipe (9) is arranged on the mounting frame (1), and a spray head of the water spray pipe (9) faces the conveyor belt (5).

8. The steel ball production, processing and grinding device according to claim 4, characterized in that: The bottom of the recovery tank (6) is connected to a water outlet pipe (10).

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