A wall panel casting template that is easy to disassemble

By designing a wall panel cast formwork with a disassembly mechanism, the problem of inconvenience in disassembly of traditional formwork is solved, and the rapid disassembly and multiple uses of the formwork is realized, which reduces construction costs and environmental impact.

CN222741722UActive Publication Date: 2025-04-11NINGBO XIHUAN ARCHITECTURAL ENGINEERING DESIGN CO LTD
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Patent Information

Application Number
CN202421187070.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-04-11
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

There is inconvenience in the dismantling process of traditional wall panel casting formwork, which requires a lot of manpower and time, and it is easy to cause damage to the formwork and increase construction costs.

Method used

A wall panel pouring formwork including a base, a disassembly mechanism, a movable plate, a first formwork and a pouring room is designed. By driving the disassembly mechanism, the movable plate is movably connected to the first formwork and the second formwork, so as to realize the convenient disassembly of the wall panel.

Benefits of technology

The disassembly process of the template is simplified, time and labor costs are saved, the integrity and aesthetics of the wall panel are ensured, and the reusability of the template is improved, reducing the cost of use.

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Abstract

The utility model provides a wall panel casting template that is easy to disassemble, including a base, a disassembly mechanism, a movable plate, a first template and a casting chamber, wherein the base includes a vertical portion located on the upper side and a horizontal portion located on the lower side, a movable groove is provided in the vertical portion of the base, a driving motor is fixedly provided on the vertical portion of the base, the power of the driving motor extends into the movable groove, the driving motor is used to drive the disassembly mechanism, and the movable plate is hinged to the horizontal portion of the base through a hinge joint. This solution first disassembles one side of the cast wall panel by movably connecting the movable plate with the first template and the second template to avoid potential damage, thereby ensuring the integrity and aesthetics of the wall panel, and at the same time, by adopting a designed connection structure, the disassembly process becomes simpler and faster, greatly saving time and labor costs and improving work efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of personal information display equipment, in particular to a wallboard casting template which is easy to disassemble. Background Art

[0002] In the construction industry, wall panel casting is one of the key links in building construction, which directly affects the overall quality and construction efficiency of the building. As an indispensable tool in the process of wall panel casting, the performance and design of the formwork play a vital role in the construction quality and efficiency. However, the traditional wall panel casting formwork has some significant limitations in design and use, and technical innovation is urgently needed.

[0003] Traditional wall panel casting formwork is very inconvenient in terms of disassembly. For example, a Chinese patent discloses "a formwork for vertical casting of prefabricated wall panels" (patent number: CN201821331964.4), which includes a base with a slide groove and a formwork body, and the formwork body includes two parallel end plates and two side plates arranged between the end plates. Due to its complex structure, it takes a lot of manpower and time to disassemble, which not only increases the construction cost, but also affects the construction progress. In addition, improper operation during the disassembly process may also cause damage to the formwork, further increasing the construction cost.

[0004] Therefore, in order to overcome the above defects of traditional wall panel casting formwork, improve construction efficiency and quality, and reduce construction costs, it is necessary to develop a new type of wall panel casting formwork that is easy to disassemble. This new type of formwork should have the characteristics of simple structure, easy disassembly, good reusability, strong adaptability, etc., to better meet the needs of modern construction. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a wall panel casting template that is easy to disassemble, solving the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a wall panel casting template that is easy to disassemble, including a base, a disassembly mechanism, a movable plate, a first template and a casting chamber, the base including a vertical portion located on the upper side and a horizontal portion located on the lower side, a movable groove is opened in the vertical portion of the base, a drive motor is fixedly provided on the vertical portion of the base, the drive motor power extends into the movable groove, the drive motor is used to drive the disassembly mechanism, the movable plate is hinged to the horizontal portion of the base through a hinge joint, the first template is set to be L-shaped and is against the movable plate, the second template is set on both sides of the first template, the space between the first template and the second template and the movable plate is a casting chamber, and the disassembly mechanism is used to shape the wall panel cast in the casting chamber and assist in taking it out.

[0009] Preferably, the vertical portion of the base is located on one side of the horizontal portion of the base, and the movable plate is located on a side of the base away from the movable groove.

[0010] Preferably, the disassembly mechanism includes a driving swing arm, a driven swing arm and a connecting head, the driving swing arm is arranged in the movable groove and fixedly connected to the power output end of the driving motor, the driving motor drives the driving swing arm to rotate via the power output end, a connecting slot is provided in the driving swing arm, the connecting head is fixedly arranged on the surface of the movable plate, one end of the driven swing arm is hinged to the connecting head, and the other end of the driven swing arm is hinged to the inner wall of the connecting slot.

[0011] Preferably, the distance between the two ends of the driving swing arm and the driven swing arm is equal to the distance between the vertical portion of the base and the movable plate.

[0012] Preferably, the first template is provided with a vibration device and ventilation holes for steam curing.

[0013] (III) Beneficial effects

[0014] The utility model provides a wall panel casting template which is easy to disassemble and has the following beneficial effects:

[0015] 1. This solution dismantles one side of the poured wall panel first by movably connecting the movable panel with the first formwork and the second formwork to avoid potential damage, thereby ensuring the integrity and aesthetics of the wall panel. At the same time, by adopting the designed connection structure, the disassembly process becomes simpler and faster, greatly saving time and labor costs and improving work efficiency.

[0016] 2. The template of this scheme is also reusable to a certain extent. Due to the simple disassembly process, the template can still maintain good performance and precision after multiple uses, which reduces the cost of use and complies with the green, environmentally friendly and sustainable development concept. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the explosion structure of the utility model.

[0019] In the figure: 11, base; 12, movable groove; 13, driving motor; 14, driving swing arm; 15, connecting notch; 16, driven swing arm; 17, connecting head; 18, movable plate; 19, hinged head; 20, first template; 21, second template; 22, casting chamber. DETAILED DESCRIPTION

[0020] The utility model provides a wall panel casting template which is easy to disassemble. Figure 1-2 As shown, it includes a base 11, a disassembly mechanism, a movable plate 18, a first template 20 and a casting chamber 22. The base 11 includes a vertical portion located on the upper side and a horizontal portion located on the lower side. A movable groove 12 is opened in the vertical portion of the base 11. A drive motor 13 is fixedly provided on the vertical portion of the base 11. The power of the drive motor 13 extends into the movable groove 12. The drive motor 13 is used to drive the disassembly mechanism. The movable plate 18 is hinged to the horizontal portion of the base 11 through a hinge joint 19. The first template 20 is set to be L-shaped and is against the movable plate 18. The second template 21 is set on both sides of the first template 20. The space between the first template 20 and the second template 21 and the movable plate 18 is a casting chamber 22. The disassembly mechanism is used to shape the wall panel cast in the casting chamber 22 and assist in taking it out.

[0021] The vertical portion of the base 11 is located at one side of the horizontal portion of the base 11 , and the movable plate 18 is located at a side of the base 11 away from the movable groove 12 .

[0022] like Figure 2 As shown, the disassembly mechanism includes a driving swing arm 14, a driven swing arm 16 and a connecting head 17. The driving swing arm 14 is arranged in the movable groove 12 and is fixedly connected to the power output end of the driving motor 13. The driving motor 13 drives the driving swing arm 14 to rotate through the power output end. A connecting slot 15 is opened in the driving swing arm 14. The connecting head 17 is fixedly arranged on the surface of the movable plate 18. One end of the driven swing arm 16 is hinged to the connecting head 17, and the other end of the driven swing arm 16 is hinged to the inner wall of the connecting slot 15.

[0023] The distance between the two ends of the driving swing arm 14 and the driven swing arm 16 is equal to the distance between the vertical portion of the base 11 and the movable plate 18 , so that when the driving swing arm 14 and the driven swing arm 16 are in a horizontal state, the movable plate 18 is in a vertical state.

[0024] The first template 20 is provided with a vibration device and vents for steam curing.

[0025] Start the drive motor 13, which drives the drive swing arm 14 to rotate to a horizontal state through its power output end, thereby pushing the movable plate 18 to a vertical state and against the first template 20, and then by reinforcing and tying the steel mesh, fix the embedded parts at a specific position in the casting chamber 22, and hoist the steel skeleton into the casting chamber 22 of the vertical mold group. When it is determined that there is no gap between the movable plate 18 and the first template 20, pouring is carried out.

[0026] When demolding, start the driving motor 13 and reverse it. The driving motor 13 drives the driving swing arm 14 so that the angle between it and the driven swing arm 16 is smaller than 180 degrees of the movable plate. At this time, the movable plate 18 is in a state of tilting away from the first template 20 due to the shortened length between the driving swing arm 14 and the driven swing arm 16. The staff can then demold by applying a release agent to the inner wall of the first template 20.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wall panel casting formwork that is easy to disassemble, characterized in that: The invention comprises a base (11), a disassembly mechanism, a movable plate (18), a first template (20) and a casting chamber (22). The base (11) comprises a vertical portion located at the upper side and a horizontal portion located at the lower side. A movable groove (12) is provided in the vertical portion of the base (11). A driving motor (13) is fixedly provided on the vertical portion of the base (11). The power of the driving motor (13) extends into the movable groove (12). The driving motor (13) is used to drive the disassembly mechanism. The movable plate (18) is hinged to the horizontal portion of the base (11) through a hinge joint (19). The first template (20) is L-shaped and abuts against the movable plate (18). Second templates (21) are provided on both sides of the first template (20). The space between the first template (20), the second template (21) and the movable plate (18) is a casting chamber (22). The disassembly mechanism is used to shape the wall panel cast in the casting chamber (22) and assist in taking it out.

2. The easily disassembled wall panel casting formwork according to claim 1, characterized in that: The vertical portion of the base (11) is located on one side of the horizontal portion of the base (11), and the movable plate (18) is located on a side of the base (11) away from the movable groove (12).

3. The easily disassembled wall panel casting formwork according to claim 1, characterized in that: The disassembly mechanism comprises a driving swing arm (14), a driven swing arm (16) and a connecting head (17); the driving swing arm (14) is arranged in the movable groove (12) and is fixedly connected to the power output end of the driving motor (13); the driving motor (13) drives the driving swing arm (14) to rotate through the power output end; a connecting notch (15) is provided in the driving swing arm (14); the connecting head (17) is fixedly arranged on the surface of the movable plate (18); one end of the driven swing arm (16) is hinged to the connecting head (17); and the other end of the driven swing arm (16) is hinged to the inner wall of the connecting notch (15).

4. The easily disassembled wall panel casting formwork according to claim 3 is characterized in that: The distance between the two ends of the driving swing arm (14) and the driven swing arm (16) is equal to the distance between the vertical portion of the base (11) and the movable plate (18).

5. The easily disassembled wall panel casting formwork according to claim 1, characterized in that: The first template (20) is provided with a vibration device and a vent hole for steam curing.

Citation Information

Patent Citations

  • Formwork for vertical pouring of prefabricated wallboard

    CN209425734U