Automatic curing equipment for ready-mixed concrete

By designing automatic curing equipment for premixed concrete and using signal detection and control systems, automatic detection and maintenance of concrete humidity and temperature is achieved, solving the problems of poor maintenance effects and labor intensity caused by manual judgment, and improving the accuracy and efficiency of maintenance.

CN222741738UActive Publication Date: 2025-04-11QINGDAO SHENGFENG INTELLIGENT AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421293500.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the prior art, the maintenance of ready-mixed concrete mainly relies on manual judgment, resulting in poor maintenance results and high labor intensity for staff.

Method used

An automatic curing equipment for premixed concrete is designed, using the cooperation of signal collection module, signal processing module and controller to detect the humidity and temperature of the concrete, and realize the automated curing process by controlling the liquid pump and agitating device.

Benefits of technology

Through automated inspection and control, the accuracy and effectiveness of concrete curing are improved and the labor intensity of staff is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic curing device for ready-mixed concrete, which relates to the technical field of curing equipment, and includes a carrier plate, and four supporting feet are fixedly installed on the top of the carrier plate. In use, the utility model can detect and integrate the humidity and temperature of concrete through the interaction of a series of components when curing concrete, and through the cooperation of a signal collection module, a signal processing module and a controller, so as to accurately detect the state of concrete and improve the accuracy of the detection result, and then control whether the liquid pump starts to work according to the signal of the detection calculation, so as to control whether water supply curing is needed inside the mixing tank, so as to improve the curing effect of concrete. Through the above structure and method, the state of concrete can be accurately judged, and concrete can be effectively cured, and the labor intensity of the staff can also be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of maintenance equipment, in particular to automatic maintenance equipment for ready-mixed concrete. Background Art

[0002] Ready-mixed concrete is a material widely used in engineering construction. It has excellent performance and high strength and can meet the needs of various engineering projects. However, during use, ready-mixed concrete needs to be cured to ensure its final hardening and strength.

[0003] In the prior art, when preparing concrete, the quality of the prepared concrete is relatively large. In order to prevent the waste of concrete, the concrete needs to be cured. However, most of the concrete curing is carried out by manually judging the state of the concrete and performing the curing treatment on it. Manual judgment not only fails to accurately determine the state of the concrete, resulting in poor curing effect on the concrete, but also increases the labor intensity of the staff during curing. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the above-mentioned equipment cannot accurately judge and detect the state of concrete when in use, resulting in poor concrete curing effect and high labor intensity for workers when curing concrete, and thus an automatic curing equipment for ready-mixed concrete is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic maintenance equipment for ready-mixed concrete, comprising a carrier plate, four supporting feet are fixedly installed on the top of the carrier plate, a mixing tank is fixedly installed between the tops of the four supporting feet, a top cover is arranged on the top of the mixing tank, a mounting groove is opened on the top of the top cover, a motor is fixedly inserted into the inner surface wall of the mounting groove, a stirring device is fixedly sleeved on the output end of the motor, four circular grooves are opened on the outer wall of the mixing tank, sealing rings are arranged on the inner surface walls of the four circular grooves, signal collection modules are fixedly inserted into the inner surface walls of the four sealing rings, a signal processing module is fixedly installed on the top of the carrier plate, and the input end of the signal processing module is electrically connected to the output end of the signal collection module.

[0006] Preferably, a controller is fixedly mounted on the top of the carrier plate, and an input end of the controller is electrically connected to an output end of the signal processing module.

[0007] Preferably, an actuator is fixedly mounted on the top of the carrier plate, and the input end of the actuator is electrically connected to the output end of the controller; a liquid pump is fixedly mounted on the top of the carrier plate, and the input end of the liquid pump is electrically connected to the output end of the actuator.

[0008] Preferably, a water tank is fixedly mounted on the top of the carrier plate, a filter is provided inside the water tank, an output pipe is fixedly connected to one side of the outer wall of the water tank, and the output end of the output pipe is fixedly connected to the input end of the liquid pump.

[0009] Preferably, the output end of the liquid pump is fixedly connected to a delivery hose, and the output end of the delivery hose is fixedly connected to the top of the top cover.

[0010] Preferably, a handrail is fixedly mounted on the top of the carrier plate, four rollers are fixedly mounted on the bottom of the carrier plate, and two insertion slots are provided on the top of the carrier plate.

[0011] Preferably, telescopic rods are fixedly inserted into the inner surface walls of the two insertion grooves, and anti-slip plates are fixedly installed at the telescopic ends of the two telescopic rods.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] During use, the utility model can detect and integrate the humidity and temperature of concrete through the interaction of a series of components when curing concrete, through the cooperation of the signal collection module, the signal processing module and the controller, so as to accurately detect the state of concrete and improve the accuracy of the detection result. Then, according to the signal of the detection calculation, it is controlled whether the liquid pump starts working, so as to control whether water supply and curing is needed inside the mixing tank, so as to improve the curing effect of concrete. Through the above structure and method, the state of concrete can be accurately judged and the concrete can be effectively cured, and the labor intensity of the staff can be reduced.

[0014] During use, the utility model, through the interaction of a series of components, when the cured concrete needs to be used, the concrete can be transported through the action of the handrails and the rollers, thereby improving the practicability of the equipment and reducing the output of manual labor. After the equipment is transported to the designated location, the equipment can be supported by the action of the telescopic rod and the anti-skid plate, thereby preventing the equipment from being displaced during use and affecting the extraction of concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model proposes a main structural stereogram of a premixed concrete automatic curing device;

[0016] Figure 2 The utility model proposes a main structural part split diagram of a ready-mixed concrete automatic curing device;

[0017] Figure 3 A main structural split diagram of a ready-mixed concrete automatic curing device is proposed for the utility model;

[0018] Figure 4 The utility model provides a main structure split stereogram of a ready-mixed concrete automatic curing device.

[0019] Legend:

[0020] 1. Carrying plate; 2. Handrail; 3. Roller; 4. Insertion slot; 5. Telescopic rod; 6. Anti-skid plate; 7. Support foot; 8. Mixing tank; 9. Top cover; 10. Installation slot; 11. Motor; 12. Stirring device; 13. Round slot; 14. Sealing ring; 15. Signal collection module; 16. Signal processing module; 17. Controller; 18. Actuator; 19. Water tank; 20. Filter; 21. Output pipe; 22. Liquid pump; 23. Delivery hose. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides an automatic curing device for ready-mixed concrete, comprising a carrier plate 1, four supporting feet 7 are fixedly installed on the top of the carrier plate 1, a mixing tank 8 is fixedly installed between the tops of the four supporting feet 7, a top cover 9 is arranged on the top of the mixing tank 8, a mounting groove 10 is provided on the top of the top cover 9, a motor 11 is fixedly inserted into the inner surface wall of the mounting groove 10, a stirring device 12 is fixedly sleeved on the output end of the motor 11, four circular grooves 13 are provided on the outer surface wall of the mixing tank 8, sealing rings 14 are arranged on the inner surface walls of the four circular grooves 13, signal collection modules 15 are fixedly inserted into the inner surface walls of the four sealing rings 14, a signal processing module 16 is fixedly installed on the top of the carrier plate 1, and the input end of the signal processing module 16 is electrically connected to the output end of the signal collection module 15, A controller 17 is fixedly installed on the top of the carrier plate 1, and the input end of the controller 17 is electrically connected to the output end of the signal processing module 16. An actuator 18 is fixedly installed on the top of the carrier plate 1, and the input end of the actuator 18 is electrically connected to the output end of the controller 17. A liquid pump 22 is fixedly installed on the top of the carrier plate 1, and the input end of the liquid pump 22 is electrically connected to the output end of the actuator 18. A water tank 19 is fixedly installed on the top of the carrier plate 1, and a filter screen 20 is arranged inside the water tank 19. An output pipe 21 is fixedly connected to one side of the outer wall of the water tank 19, and the output end of the output pipe 21 is fixedly connected to the input end of the liquid pump 22. A delivery hose 23 is fixedly connected to the output end of the liquid pump 22, and the output end of the delivery hose 23 is fixedly connected to the top of the top cover 9.

[0024] The effect achieved by the entire embodiment 1 is that when the concrete needs to be cured, the prepared concrete is firstly fed into the mixing tank 8, and the temperature and humidity signals of the concrete are collected by the signal collection module 15, wherein the signal collection module 15 includes a temperature sensor (the sensor adopts AT-TS-13) and a humidity sensor (the sensor adopts DHT11), and then the collected signals are transmitted to the signal processing module 16 (the signal processing module 16 adopts FMC 701 1R4R), and filter and convert it, and then transmit it to the controller 17 (controller 17 adopts S7-1200). Through the control algorithm preset in the controller 17, the temperature and humidity of the concrete are comprehensively calculated and detected, and the calculation results generate corresponding control instructions. If it is calculated that the concrete needs to be cured, the corresponding control instructions will be transmitted to the actuator 18 (actuator 18 adopts AQH0223), and the liquid pump 22 will be controlled to work, and the water in the water tank 19 will be sucked out from the output pipe 21, and then reach the mixing tank 8 through the delivery hose 23. At the same time, the motor 11 is controlled to drive the stirring device 12 to stir the concrete, so that the water and concrete are mixed more evenly, thereby completing the curing of the concrete and improving the practicality of the equipment.

[0025] Embodiment 2, as Figure 2-Figure 4 As shown, a handrail rod 2 is fixedly installed on the top of the carrier board 1, four rollers 3 are fixedly installed on the bottom of the carrier board 1, two insertion grooves 4 are opened on the top of the carrier board 1, telescopic rods 5 are fixedly inserted on the inner surface walls of the two insertion grooves 4, and anti-skid plates 6 are fixedly installed on the telescopic ends of the two telescopic rods 5.

[0026] The effect achieved by the entire embodiment 2 is that when the cured concrete needs to be used, the staff first pushes the handrail 2, and under the action of the roller 3, the equipment moves to transport the concrete. When the concrete is transported to the specified position, the anti-skid plate 6 is driven downward by the action of the telescopic rod 5, so that the anti-skid plate 6 contacts the ground and the roller 3 leaves the ground, thereby supporting the equipment, avoiding displacement of the equipment when the concrete is extracted, and improving the practicability of the equipment.

[0027] Working principle: During use, when too much concrete is prepared and needs to be cured, the concrete is first sent into the mixing tank 8, and then the temperature and humidity signals of the concrete are collected under the action of the signal collection module 15, and then the collected signals are transmitted to the signal processing module 16, and filtered and converted, and then transmitted to the controller 17. Through the control algorithm preset in the controller 17, the temperature and humidity of the concrete are comprehensively calculated and detected, and the calculated results are used to generate corresponding control instructions. If it is calculated that the concrete needs to be cured, the corresponding control instructions will be transmitted to the actuator 18, and the liquid pump 22 will be controlled to work, and the water in the water tank 19 will be sucked out from the output pipe 21, and then passed through The delivery hose 23 reaches the inside of the mixing tank 8, and at the same time controls the motor 11 to drive the stirring device 12 to stir the concrete. When water is input into the mixing tank 8, the state of the concrete is detected and calculated again through the cooperation of the signal collection module 15, the signal processing module 16, the controller 17 and the actuator 18. When the comprehensive value of the temperature and humidity of the concrete reaches a suitable state, the liquid pump 22 will be controlled to stop working, thereby stopping the water supply to the mixing tank 8. When the concrete is needed, the mixing tank 8 is transported to the designated position under the action of the roller 3, and then the anti-slip plate 6 is driven downward by the telescopic rod 5 to make the roller 3 leave the ground, thereby supporting the equipment, and finally the concrete in the mixing tank 8 is extracted for use.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An automatic curing device for ready-mixed concrete, characterized in that: The invention comprises a carrier plate (1), wherein four supporting feet (7) are fixedly mounted on the top of the carrier plate (1), a mixing tank (8) is fixedly mounted between the tops of the four supporting feet (7), a top cover (9) is arranged on the top of the mixing tank (8), a mounting groove (10) is provided on the top of the top cover (9), a motor (11) is fixedly inserted into the inner surface wall of the mounting groove (10), a stirring device (12) is fixedly sleeved on the output end of the motor (11), four circular grooves (13) are arranged on the outer surface wall of the mixing tank (8), sealing rings (14) are provided on the inner surface walls of the four circular grooves (13), signal collection modules (15) are fixedly inserted into the inner surface walls of the four sealing rings (14), a signal processing module (16) is fixedly mounted on the top of the carrier plate (1), and the input end of the signal processing module (16) is electrically connected to the output end of the signal collection module (15).

2. The automatic curing equipment for ready-mixed concrete according to claim 1, characterized in that: A controller (17) is fixedly mounted on the top of the carrier plate (1), and an input end of the controller (17) is electrically connected to an output end of the signal processing module (16).

3. The automatic curing equipment for ready-mixed concrete according to claim 2, characterized in that: An actuator (18) is fixedly mounted on the top of the carrier plate (1), and an input end of the actuator (18) is electrically connected to an output end of a controller (17); a liquid pump (22) is fixedly mounted on the top of the carrier plate (1), and an input end of the liquid pump (22) is electrically connected to an output end of the actuator (18).

4. The automatic curing equipment for ready-mixed concrete according to claim 3, characterized in that: A water tank (19) is fixedly mounted on the top of the carrier plate (1), a filter screen (20) is arranged inside the water tank (19), an output pipe (21) is fixedly connected to one side of the outer wall of the water tank (19), and the output end of the output pipe (21) is fixedly connected to the input end of a liquid pump (22).

5. The automatic curing equipment for ready-mixed concrete according to claim 4, characterized in that: The output end of the liquid pump (22) is fixedly connected to a delivery hose (23), and the output end of the delivery hose (23) is fixedly connected to the top of the top cover (9).

6. The automatic curing equipment for ready-mixed concrete according to claim 5, characterized in that: A handrail (2) is fixedly mounted on the top of the carrier plate (1), four rollers (3) are fixedly mounted on the bottom of the carrier plate (1), and two insertion slots (4) are provided on the top of the carrier plate (1).

7. The automatic curing equipment for ready-mixed concrete according to claim 6, characterized in that: Telescopic rods (5) are fixedly inserted into the inner surface walls of the two insertion grooves (4), and anti-slip plates (6) are fixedly mounted on the telescopic ends of the two telescopic rods (5).