A refractory brick processing and forming equipment
By designing refractory brick processing and forming equipment, including mobile racks, working tables, molded shells and limiting mechanisms, the problems of difficulty in molding after forming and low brick output efficiency in existing equipment are solved, and efficient mass production of refractory bricks of different sizes are achieved.
Patent Information
- Application Number
- CN202421370247.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the production process of existing refractory brick forming equipment, raw materials need to be put into the cavity for molding, and die-casting equipment is used to die-cast it. After the die-casting is completed, the molded refractory brick needs to be manually removed, which is difficult to demold, resulting in low working efficiency and a lot of labor. The size of the equipment's film-making cavity is single and unadjustable, and the brick-out efficiency is not high.
A refractory brick processing and forming equipment is designed, including a mobile rack, a working table, a molded shell and a limiting mechanism. By rotating and installing the working table, it is convenient to place molded shells of different sizes. The limiting mechanism assists in position adjustment, and die-casting of refractory bricks of different sizes is realized on demand. Through a rotatable electric cylinder and a cut-out frame structure, the mold release treatment of the molded shell is facilitated.
Mass production of refractory bricks of different sizes is achieved, with high efficiency, reduced manual operation, simplified mold release process, and improved work efficiency.
Smart Images
Figure CN222741745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory brick forming equipment, in particular to refractory brick processing and forming equipment. Background Art
[0002] Refractory bricks are refractory materials made by burning refractory clay or other refractory raw materials. They can be used as high-temperature building materials and structural materials for building kilns and various thermal equipment. They can withstand various physical and chemical changes and mechanical actions at high temperatures. When refractory bricks are formed, the raw materials need to be placed in the mold cavity for forming.
[0003] With regard to the above-mentioned related technologies, the inventors believe that in the production process of existing refractory brick forming equipment, raw materials need to be placed in a mold cavity for molding, and then die-cast by the molding equipment. After the die-casting is completed, the molded refractory bricks need to be manually taken out one by one and moved to the placement area. However, it is difficult to demold the molded refractory bricks, resulting in low work efficiency and a high labor cost. In addition, the film-making cavity size of the molding equipment is usually single and cannot be adjusted. There is also a limited number of film-forming cavities, which makes the brick output efficiency low. Utility Model Content
[0004] The utility model provides a refractory brick processing and forming device, which is used to solve the problems raised in the background technology.
[0005] The utility model is achieved in this way:
[0006] A refractory brick processing and forming equipment comprises a movable frame, wherein the movable frame comprises a base and a bracket, wherein the bracket is symmetrically mounted on the upper end surface of the base and the bracket is fixedly connected to the base, a workbench is mounted on the head of the bracket, a position near the rear side of the lower end surface of the workbench is rotatably connected to the bracket, and a position near the front side of the lower end surface of the workbench is connected to the base via an electric cylinder, a forming shell is placed on the upper end surface of the workbench, and limiting mechanisms are mounted on both sides of the workbench, and a material unloading rack is also fixedly mounted on the base.
[0007] Furthermore, the base is provided with a power supply cylinder rotatably mounted with a support base, the support base is fixedly connected to the base, and a plurality of moving wheels are also provided on the lower end surface of the base.
[0008] Furthermore, the workbench includes a table top and a vertical plate, the vertical plates are symmetrically installed at both ends of the table top, and the vertical plates are vertically fixedly connected to the table top.
[0009] Furthermore, guide grooves are symmetrically provided on both sides of the table top, and a threaded tube is installed on the inner side surface of the vertical plate, and the threaded tube is fixedly connected to the vertical plate.
[0010] Furthermore, the molded shell includes an outer shell and a partition plate, the partition plate is installed in the outer shell, and the partition plate is fixedly connected to the outer shell, and an armrest frame is fixedly installed on the outer side surface of the outer shell.
[0011] Furthermore, the limiting mechanism includes a limiting plate and a threaded rod, the limiting plate is slidably mounted on the upper end surface of the table, the threaded rod is installed in the threaded tube, and the head of the threaded rod is rotatably connected to the limiting plate.
[0012] Furthermore, the unloading rack includes a connecting plate, a bending rack and an insert rod, the bending rack is symmetrically fixed on the upper end surface of the connecting plate, and the insert rod is fixedly installed on the lower end surface of the connecting plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the utility model can conveniently place molding shells of different sizes on the workbench by rotatably installing the workbench on the mobile frame, so as to realize the die-casting of refractory bricks of different sizes; when the molding shell is placed on the workbench, it can be assisted by the limiting mechanism to limit the position, and the position of the molding shells of different sizes can be adjusted to realize the on-demand molding and die-casting of refractory bricks; at the same time, through the structural setting of the molding shell and the fixed installation of the partition plate in the outer shell, multiple space separation can be realized, which is convenient for the batch molding of refractory bricks; after molding, the workbench can be tilted by the rotatable electric cylinder, and then the molding shell can be easily slid and removed through the unloading rack structure arranged on the base, and then turned over, which is easy to demold as a whole, and the batch production of refractory bricks of different sizes can be realized with high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a three-dimensional diagram of the overall structure in the embodiment of the utility model;
[0016] Figure 2 yes Figure 1 The device shown is a three-dimensional view without the unloading rack installed;
[0017] Figure 3 yes Figure 2 a front view of the device shown;
[0018] Figure 4 yes Figure 2 a left side view of the device shown;
[0019] Figure 5 yes Figure 1 A three-dimensional view of the unloading rack shown.
[0020] In the figure: 1. moving frame; 11. base; 111. support seat; 112. moving wheel; 12. bracket; 2. workbench; 21. table top; 211. guide groove; 22. vertical plate; 221. threaded pipe; 3. electric cylinder; 4. forming shell; 41. outer shell; 42. partition plate, 43 handrail frame; 5. limiting mechanism; 51. limiting plate; 52. threaded rod; 6. unloading rack; 61. connecting plate; 62. bending rack; 63. insertion rod. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0022] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a refractory brick processing and forming equipment includes a mobile frame 1, and the mobile frame 1 includes a base 11 and a bracket 12. The bracket 12 is symmetrically installed on the upper end surface of the base 11, and the bracket 12 is fixedly connected to the base 11. A workbench 2 is installed at the head of the bracket 12. The lower end surface of the workbench 2 is rotatably connected to the bracket 12 near the rear side, and the lower end surface of the workbench 2 is connected to the base 11 through an electric cylinder 3 near the front side. A molding shell 4 is placed on the upper end surface of the workbench 2, and a limiting mechanism 5 is installed on both sides of the workbench 2. A material unloading rack 6 is also fixedly installed on the base 11. A support seat 111 is provided on the base 11 for rotatably installing the electric cylinder 3. The support seat 111 is fixedly connected to the base 11, and a plurality of moving wheels 112 are also provided on the lower end surface of the base 11. The setting of the support seat 111 facilitates the stable rotation installation of the electric cylinder 3, so that it can be ensured that the electric cylinder 3 can be rotated and adjusted when it is telescopically adjusted.
[0023] Reference Figure 2 and Figure 4As shown, the workbench 2 includes a table 21 and a vertical plate 22. The vertical plate 22 is symmetrically mounted at both ends of the table 21, and the vertical plate 22 is vertically fixedly connected to the table 21. The structural setting of the workbench 2 ensures that the vertical plate 22 is fixedly mounted on the table 21, and it is convenient to fix the threaded tube 221 through the vertical plate 22, and it is convenient to cooperate with the threaded rod 52 through the threaded tube 221. The two sides of the table 21 are symmetrically provided with guide grooves 211 to facilitate the position adjustment of the forming shell. The inner side of the vertical plate 22 is installed with a threaded tube 221, and the threaded tube 221 is fixedly connected to the vertical plate 22. The setting of the threaded tube 221 makes it convenient for the operator to adjust the position of the limit plate 51 by rotating the threaded rod 52.
[0024] Reference Figure 2 As shown, the forming shell 4 includes an outer shell 41 and a partition plate 42, the partition plate 42 is installed in the outer shell 41, and the partition plate 42 is fixedly connected to the outer shell 41, and a handrail frame 43 is fixedly installed on the outer surface of the outer shell 41. By setting the structure of the forming shell 4, it is ensured that the partition plate 42 is fixedly installed in the outer shell 41, which is convenient for realizing the separation of multiple spaces through the partition plate 42, and it is easy for the refractory bricks to be better batch-formed and used.
[0025] Reference Figure 3 and Figure 5 As shown, the limiting mechanism 5 includes a limiting plate 51 and a threaded rod 52. The limiting plate 51 is slidably mounted on the upper end surface of the table 21. The threaded rod 52 is mounted in the threaded tube 221, and the head of the threaded rod 52 is rotatably connected to the limiting plate 51. The structural setting of the limiting mechanism 5 ensures that the limiting plate 51 can be slidably adjusted on the table 21 under the action of the threaded rod 52, which makes it easy to limit and place the forming shells 4 of different sizes, ensuring that the forming shells 4 of any size can always be placed in the middle of the upper end surface of the table 21, and making it easy for the forming shells 4 to slide down from the unloading rack 6 after forming. The unloading rack 6 includes a connecting plate 61, a bending frame 62 and an insert rod 63. The bending frame 62 is symmetrically fixed on the upper end surface of the connecting plate 61, and the insert rod 63 is fixedly mounted on the lower end surface of the connecting plate 61. The structure of the unloading rack 6 is arranged to ensure that the bending rack 62 can be fixedly mounted on the upper end surface of the base 11 through the connecting plate 61. At the same time, the insertion rod 63 is arranged to facilitate insertion into the ground to increase the stability of the bending rack 62 during use.
[0026] Working principle: When processing is required, select a suitable molding shell and place it on the table. Turn the threaded rod to adjust the position of the limit plates on both sides to ensure that the limit plates on both sides move to a position with a smaller spacing from the outer side of the molding shell, which can be 0.5cm. Then the raw materials can be placed in the molding shell for molding, and die-cast it through external settings. After the die-casting is completed, the electric cylinder is started to shrink. The operator uses the handrail set on the outer side of the shell to stably slide the molding shell as a whole from the unloading rack, and then flip the molding shell to achieve rapid demolding. The operation is very convenient.
[0027] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A refractory brick processing and forming device, comprising a movable frame (1), characterized in that: The mobile frame (1) comprises a base (11) and a bracket (12), wherein the bracket (12) is symmetrically mounted on the upper end surface of the base (11), and the bracket (12) is fixedly connected to the base (11), a workbench (2) is mounted on the head of the bracket (12), a position of the lower end surface of the workbench (2) close to the rear side is rotatably connected to the bracket (12), and a position of the lower end surface of the workbench (2) close to the front side is connected to the base (11) via an electric cylinder (3), a forming shell (4) is placed on the upper end surface of the workbench (2), and limiting mechanisms (5) are mounted on both sides of the workbench (2), and a material unloading rack (6) is also fixedly mounted on the base (11).
2. A refractory brick processing and forming equipment according to claim 1, characterized in that: The base (11) is provided with a support seat (111) on which the power supply cylinder (3) is rotatably mounted. The support seat (111) is fixedly connected to the base (11). The lower end surface of the base (11) is also provided with a plurality of moving wheels (112).
3. A refractory brick processing and forming equipment according to claim 2, characterized in that: The workbench (2) comprises a table top (21) and a vertical plate (22), wherein the vertical plates (22) are symmetrically mounted at two ends of the table top (21), and the vertical plates (22) are vertically fixedly connected to the table top (21).
4. A refractory brick processing and forming equipment according to claim 3, characterized in that: Guide grooves (211) are symmetrically provided on both sides of the table plate (21), and a threaded tube (221) is installed on the inner side surface of the vertical plate (22), and the threaded tube (221) is fixedly connected to the vertical plate (22).
5. The refractory brick processing and forming equipment according to claim 4 is characterized in that: The molded shell (4) comprises an outer shell (41) and a partition plate (42), wherein the partition plate (42) is installed in the outer shell (41), and the partition plate (42) is fixedly connected to the outer shell (41), and an armrest frame (43) is fixedly installed on the outer surface of the outer shell (41).
6. The refractory brick processing and forming equipment according to claim 5, characterized in that: The limiting mechanism (5) comprises a limiting plate (51) and a threaded rod (52); the limiting plate (51) is slidably mounted on the upper end surface of the table (21); the threaded rod (52) is mounted in the threaded tube (221); and the head of the threaded rod (52) is rotatably connected to the limiting plate (51).
7. The refractory brick processing and forming equipment according to claim 6, characterized in that: The unloading frame (6) comprises a connecting plate (61), a bending frame (62) and an inserting rod (63); the bending frame (62) is symmetrically fixed on the upper end surface of the connecting plate (61), and the inserting rod (63) is fixedly mounted on the lower end surface of the connecting plate (61).