A mixing device for processing diatom mud wallboard
By designing a mixing device for processing diatom mud wall panels that includes stirring, vibration and cleaning functions, the problem of blockage of discharge ports caused by difficulty in cleaning inside the equipment and material accumulation is solved, and the effect of improving work efficiency and extending the service life of the equipment is achieved.
Patent Information
- Application Number
- CN202421190898.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the use of the existing mixing device for diatom mud wall panel processing, the discharge port is blocked due to difficulty in cleaning inside the equipment and material accumulation, which affects the working efficiency.
A mixing device including a fixing bracket, a protective housing, a mixing box, a feeding assembly, a vibration assembly, a cleaning assembly and a fixing assembly are designed. The mixing motor drives the stirring connecting rod to rotate, and the stirring paddle and the guide paddle rotate simultaneously, and the cement is stirred; the vibration motor drives the vibration connecting rod to vibrate simultaneously to prevent the cement from blocking the cutting assembly; after the cement is discharged, clean water is injected through the water injection pipe, and the cement residue on the inner wall of the mixing box is scraped away by the cleaning brush rod.
In the process of diatom mud wall panel processing, it can improve work efficiency, prevent dirt residues inside the equipment and blockage of the discharge port, simplify the cleaning process of the equipment, and extend the service life of the equipment.
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Figure CN222741771U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing devices, in particular to a mixing device for processing diatom mud wallboards. Background Art
[0002] As the most common structural form in residential buildings, wall panels serve as load-bearing components as well as room partitions. Nowadays, wall panels are used more and more widely. Diatom mud wall panels are composite materials made of diatom mud as a base. When the cement base becomes concrete, it needs to be continuously stirred with a stirring device, which is very inconvenient and affects the overall work efficiency. At the same time, when the raw materials are mixed, residues are easily produced inside the container. The equipment is difficult to clean and the accumulation of materials leads to blockage of the outlet, affecting the normal use of the machine. Therefore, it is urgently necessary to set up a mixing device for diatom mud wall panel processing to speed up work efficiency while ensuring the smooth use of the machine. Utility Model Content
[0003] In order to overcome the problem of residual dirt caused by the difficulty in cleaning the inside of the mixing device during use, and the blockage of the discharge port caused by material accumulation during use, it is necessary to dredge it, which affects the overall work efficiency.
[0004] The technical solution of the utility model is: a mixing device for diatom mud wall panel processing, comprising a fixed bracket, a protective shell, a feed port, a diatom mud stirring component, a feeding component, a vibration component, a cleaning component, a stirring box and a fixed component; the upper end of the fixed bracket is fixed with the protective shell; the stirring box is installed inside the protective shell; the feeding pipe is fixedly installed on the upper end of the stirring box; the diatom mud stirring component is installed inside the stirring box; the cleaning component is installed inside the stirring box; the fixed component is installed at the lower end of the stirring box; the feeding component is installed below the stirring box; and the vibration component is installed behind the feeding component.
[0005] Preferably, a diatomaceous earth stirring component is used to fully stir the raw materials added to the mixing box, and a vibration component can be used to ensure that the discharge port will not be blocked by residual raw materials during the unloading process. At the same time, a fixing component can be used to ensure that the equipment will not be offset due to the vibration generated by the operation of the equipment during operation. The cleaning component can be used to clean the inside of the mixing box in time after the raw materials are output to prevent residue, thereby solving the problem of difficulty in cleaning the inside of the mixing box.
[0006] Preferably, the fixed bracket includes a main body bracket, a circular ring fixing bracket and support legs: the main body bracket is installed on the lower side of the protective shell; the circular ring fixing bracket is installed on the upper end of the main body bracket; and the support legs are fixedly installed below the main body bracket. The fixed bracket can support and protect the stirring device to ensure that the equipment is in a correct position during use.
[0007] Preferably, the diatom mud stirring assembly includes a stirring motor, a stirring connecting rod, a stirring paddle, a connecting plate, a material guiding paddle and a cleaning brush rod; a stirring motor is installed on the upper end of the protective shell; a stirring connecting rod is provided at the output end of the stirring motor, and a plurality of groups of stirring paddles are equidistantly installed on the stirring connecting rod; a material guiding paddle is installed below the stirring connecting rod; connecting plates are installed at the upper and lower ends of the stirring connecting rod; a cleaning brush rod is installed on the connecting plate, and the stirring motor can drive the stirring connecting rod below to rotate, and the rotation of the stirring connecting rod will drive the stirring paddle and the material guiding paddle to rotate synchronously, so as to stir the cement, and the rotating stirring connecting rod will synchronously drive the connecting plate fixed thereon to rotate, and the rotation of the connecting plate will synchronously drive the rotation of the cleaning brush rod, so as to assist in stirring the mixed material and improve the mixing degree of the cement.
[0008] Preferably, the unloading assembly includes a unloading hopper, a connecting pipe, an electronic valve, a valve controller and a unloading plate; the unloading hopper is installed below the mixing box; the connecting pipe is installed below the unloading hopper; the electronic valve is installed on the connecting pipe; the valve controller is installed on the side end of the electronic valve; a unloading plate is arranged below the connecting pipe, and the electronic valve is controlled by controlling the switch of the valve controller, so that the cement in the unloading hopper can be controlled to be output along the connecting pipe to the unloading plate below, thereby stably controlling the output of the cement.
[0009] Preferably, the vibration assembly includes a vibration motor, a vibration connecting rod, a vibration plate and a support plate; a vibration motor is arranged under the unloading plate; a vibration connecting rod is arranged at the output end of the vibration motor; a vibration plate is installed at the side end of the vibration connecting rod; and a support plate is installed at the lower end of the vibration motor. By starting the vibration motor, the vibration connecting rod is driven to vibrate synchronously, and at the same time, the vibration of the vibration connecting rod will drive the vibration plate to vibrate synchronously, thereby performing vibration-assisted unloading processing on the cement in the unloading assembly.
[0010] Preferably, the cleaning component includes a water injection valve, a water injection pipe and a cleaning pipe; a water injection pipe is installed on the side end of the protective shell; a water injection pipe is installed on the water injection valve; a cleaning pipe is installed on the side end of the water injection pipe; a plurality of groups of annular water outlets are provided on the lower end face of the cleaning pipe, and water is injected into the cleaning pipe through the water injection pipe. The water will flow along the water outlet below the cleaning pipe to the inner wall of the mixing box below. At the same time, the mixing component is started, and the cleaning brush rods installed at both ends of the connecting plate will make circular motion inside the mixing box, and scrape off the cement residue stuck to the inner wall with the water flowing out of the water outlet.
[0011] Preferably, the fixing assembly includes a fixing plate, a shock-absorbing block, a shock-absorbing spring and a protective baffle; a fixing plate is installed at the lower end of the mixing box; a protective baffle is installed on the fixing plate; multiple groups of shock-absorbing springs are installed on the side end of the protective baffle; dampers are provided on the multiple groups of shock-absorbing springs; a shock-absorbing block is installed at one end of the shock-absorbing spring, which can prevent the position displacement of the machine due to continuous vibration during the use of the machine, and at the same time alleviate the loss caused by the vibration of the machine, thereby extending the service life of the machine.
[0012] Beneficial effects of the utility model:
[0013] 1. When the mixed material enters the mixing box through the feed pipe, the diatom mud mixing component is first used to stir the incoming cement. After the mixing is completed, the material is discharged through the discharge component below. At the same time, the vibration component is used to continuously vibrate while discharging the material to ensure that the cement will not block the discharge component and affect the work efficiency. Compared with the traditional mixing device on the market, which does not have the function of vibration discharge and easily causes material accumulation to block the discharge port, this product can discharge the material more stably and is not easy to be blocked. The fixing component can fix the running equipment, while reducing shock to ensure that the machine will not be offset due to the vibration generated during operation. The cleaning component can clean the inside of the machine more conveniently, solving the problem of difficult cleaning inside the machine.
[0014] 2. The stirring motor can be used to drive the stirring connecting rod below to rotate, and the rotation of the stirring connecting rod will drive the synchronous rotation of the stirring paddle and the material guide paddle, so as to stir the cement. The rotating stirring connecting rod will synchronously drive the connecting plate fixed on it to rotate, and the rotation of the connecting plate will synchronously drive the cleaning brush rod to rotate, so as to assist in stirring the mixed material and improve the mixing degree of the cement.
[0015] 3. By starting the vibration motor to drive the synchronous vibration of the vibration connecting rod, the vibration of the vibration connecting rod will drive the synchronous vibration of the vibration plate, so as to perform vibration-assisted unloading of the cement in the unloading component, and prevent the problem of unloading caused by cement blockage inside the unloading component.
[0016] 4. Water is injected into the cleaning pipe through the water injection pipe. The water will flow along the water outlet at the bottom of the cleaning pipe to the inner wall of the mixing box below. At the same time, the mixing assembly is started. The cleaning brush rods installed at both ends of the connecting plate will make circular motions inside the mixing box and use the water flowing out of the water outlet to scrape off the cement residues stuck to the inner wall, which facilitates cleaning and speeds up work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 What is shown is a three-dimensional structural schematic diagram of the structure of the utility model;
[0018] Figure 2The present invention is a schematic diagram of the internal three-dimensional structure of the mixing box of the present invention;
[0019] Figure 3 What is shown is a three-dimensional structural schematic diagram of the diatom mud stirring assembly structure of the utility model;
[0020] Figure 4 The three-dimensional structure diagram of the vibration component of the structure of the utility model is shown;
[0021] Figure 5 What is shown is a three-dimensional structural schematic diagram of a fixing component of the structure of the utility model;
[0022] Explanation of the accompanying drawings: 1. Fixed bracket; 2. Protective shell; 3. Feed pipe; 4. Diatom mud stirring assembly; 5. Feeding assembly; 6. Vibration assembly; 7. Cleaning assembly; 8. Mixing box; 9. Fixed assembly; 101. Main bracket; 102. Ring fixing frame; 103. Support leg; 401. Mixing motor; 402. Mixing connecting rod; 403. Mixing paddle; 404. Connecting plate; 405. Guide paddle; 406. Cleaning brush rod; 501. Feeding hopper; 502. Connecting pipe; 503. Electronic valve; 504. Valve controller; 505. Feeding plate; 601. Vibration motor; 602. Vibration connecting rod; 603. Vibration plate; 604. Support plate; 701. Water injection valve; 702. Water injection pipe; 703. Cleaning pipe; 901. Fixed plate; 902. Shock-absorbing block; 903. Shock-absorbing spring; 904. Protective baffle. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] See also Figure 1-2The utility model provides an embodiment: a mixing device for diatom mud wallboard processing, comprising a fixed bracket 1, a protective shell 2, a feed pipe 3, a diatom mud stirring component 4, a material discharge component 5, a vibration component 6, a cleaning component 7, a stirring box 8, and a fixed component 9; the upper end of the fixed bracket 1 is fixed with the protective shell 2; the stirring box 8 is installed inside the protective shell 2; the feed pipe 3 is fixedly installed on the upper end of the stirring box 8; the diatom mud stirring component 4 is installed inside the stirring box 8; the cleaning component 7 is installed inside the stirring box 8; the fixed component 9 is installed at the lower end of the stirring box 8; the material discharge component 5 is installed below the stirring box 8; the material discharge component 5 is installed behind the material discharge component 5 A vibration component 6 is installed. When the mixed material enters the mixing box 8 through the feed pipe, the diatom mud mixing component 4 is first used to stir the entered cement. When the stirring is completed, the material is discharged through the discharge component 5 below. At the same time, the vibration component 6 is used to continuously vibrate while discharging the material to ensure that the cement will not block the discharge component 5 and thus affect the work efficiency. The fixing component 9 can fix the running equipment to ensure that the machine will not be offset due to the vibration generated during operation while reducing shock. When the cement is discharged, the cleaning component 7 is started after the cement is discharged. The cleaning component 7 will continuously inject clean water into the inner wall of the mixing box 8, and then Starting the diatom mud stirring component 4 to clean the stirring box 8 can make it more convenient to clean the inside of the machine, solving the problem that the inside of the machine is difficult to clean. The fixed bracket 1 includes a main bracket 101, a circular fixing bracket 102 and a supporting leg 103: the main bracket 101 is installed on the lower side of the protective shell 2; the circular fixing bracket 102 is installed on the upper end of the main bracket 101; the supporting leg 103 is fixedly installed under the main bracket 101, and the fixed bracket 1 can support and protect the stirring device to ensure that the equipment is in a correct position during use. The unloading component 5 includes a unloading hopper 501, a connecting hopper 502 and a connecting hopper 503. A connecting pipe 502, an electronic valve 503, a valve controller 504 and a discharge plate 505; a discharge hopper 501 is installed below the mixing box 8; a connecting pipe 502 is installed below the discharge hopper 501; an electronic valve 503 is installed on the connecting pipe 502; a valve controller 504 is installed on the side end of the electronic valve 503; a discharge plate 505 is arranged below the connecting pipe 502, and the electronic valve 503 is controlled by controlling the switch of the valve controller 504, so that the cement in the discharge hopper 501 can be controlled to be output along the connecting pipe 502 to the discharge plate 505 below, so as to stably control the output of the cement.
[0025] See also Figure 3404, a stirring rod 402 is provided to move the stirring rod 403 and the stirring rod 405 to move the stirring rod 406. 404 rotates, and the rotation of the connecting plate 404 will synchronously drive the rotation of the cleaning brush rod 406 to assist in stirring the mixture and improve the mixing degree of the cement. The cleaning component 7 includes a water injection valve 701, a water injection pipe 702 and a cleaning pipe 703; a water injection pipe 702 is installed at the side end of the protective shell 2; a water injection valve 701 is installed on the water injection pipe 702; a cleaning pipe 703 is installed at the side end of the water injection pipe 702; a plurality of groups of annular water outlets are provided on the lower end surface of the cleaning pipe 703, and water is injected into the cleaning pipe 703 through the water injection pipe 702. The water flow will flow along the water outlet below the cleaning pipe 703 to the inner wall of the mixing box 8 below, and at the same time, the diatom mud stirring component 4 is started, and the cleaning brush rods 406 installed at both ends of the connecting plate 404 will make a circular motion inside the mixing box 8, and scrape off the cement residues adhering to the inner wall with the water flowing out of the water outlet.
[0026] See also Figure 4 In this example, the vibration assembly 6 includes a vibration motor 601, a vibration connecting rod 602, a vibration plate 603 and a support plate 604; a vibration motor 601 is arranged below the unloading plate 505; a vibration connecting rod 602 is arranged at the output end of the vibration motor 601; a vibration plate 603 is installed at the side end of the vibration connecting rod 602; a support plate 604 is installed at the lower end of the vibration motor 601, and the vibration connecting rod 602 is driven to vibrate synchronously by starting the vibration motor 601. At the same time, the vibration of the vibration connecting rod 602 will drive the vibration of the vibration plate 603 synchronously, so as to perform vibration-assisted unloading processing on the cement in the unloading assembly 5.
[0027] See also Figure 5In this example, the fixing assembly 9 includes a fixing plate 901, a shock absorbing block 902, a shock absorbing spring 903 and a protective baffle 904; a fixing plate 901 is installed at the lower end of the mixing box 8; a protective baffle 904 is installed on the fixing plate 901; multiple groups of shock absorbing springs 903 are installed on the side end of the protective baffle 904; dampers are provided on the multiple groups of shock absorbing springs 903; a shock absorbing block 902 is installed at one end of the shock absorbing spring 903, which can prevent the position displacement of the machine due to the vibration generated during the operation of the machine, and at the same time alleviate the loss caused by the vibration of the machine, thereby extending the service life of the machine.
[0028] When the mixed material enters the mixing box 8 through the feed pipe 3, the mixing motor 401 can first be used to drive the mixing connecting rod 402 below to rotate, and the rotation of the mixing connecting rod 402 will drive the synchronous rotation of the mixing paddle 403 and the guide paddle 405, so as to mix the cement. The rotating mixing connecting rod 402 will synchronously drive the connecting plate 404 fixed thereon to rotate, and the rotation of the connecting plate 404 will synchronously drive the cleaning brush rod 406 to rotate, so as to assist in mixing the mixed material and improve the mixing degree of the cement.
[0029] Next, when the mixed cement needs to be discharged, the electronic valve 503 is controlled by controlling the switch of the valve controller 504, so that the cement in the discharge hopper 501 can be controlled to be output along the connecting pipe 502 to the discharge plate 505 below, and the output of the cement can be stably controlled. At the same time, the vibration motor 601 is started to drive the synchronous vibration of the vibration connecting rod 602. At the same time, the vibration of the vibration connecting rod 602 will drive the synchronous vibration of the vibration plate 603, and the cement in the discharge component 5 is subjected to vibration-assisted discharge processing.
[0030] When the cement discharge into the mixing box 8 is completed, water is injected into the cleaning pipe 703 through the water injection pipe 702, and the water flows along the water outlet below the cleaning pipe 703 to the inner wall of the mixing box 8 below. At the same time, the diatom mud mixing component 4 is started, and the cleaning brush rod 406 installed at both ends of the connecting plate 404 will make a circular motion inside the mixing box 8, and use the water flowing out of the water outlet to scrape off the cement residues stuck on the inner wall.
[0031] Through the above steps, when the mixed material enters the mixing box 8 through the feed pipe 3, the diatom mud mixing component 4 is first used to mix the entering cement. After the mixing is completed, the material is discharged through the discharge component 5 below. At the same time, the vibration component 6 is used to continuously vibrate while discharging the material to ensure that the cement will not block the discharge component 5 and thus affect the work efficiency. The fixing component 9 can fix the running equipment to ensure that the machine will not deviate due to the vibration generated during the operation of the equipment while reducing shock. After the cement is discharged, the cleaning component 7 is started. The cleaning component 7 will continuously inject clean water into the inner wall of the mixing box 8, and then the diatom mud mixing component 4 is started again to clean the mixing box 8. The interior of the machine can be cleaned more conveniently, solving the problem of the difficulty in cleaning the interior of the machine.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A mixing device for processing diatom mud wallboard, comprising a fixed bracket (1); characterized in that: The invention also comprises a protective shell (2), a feed pipe (3), a diatom mud stirring component (4), a feed discharge component (5), a vibration component (6), a cleaning component (7), a stirring box (8) and a fixing component (9); the protective shell (2) is fixed to the upper end of the fixing bracket (1); the stirring box (8) is installed inside the protective shell (2); the feed pipe (3) is fixed to the upper end of the stirring box (8); the diatom mud stirring component (4) is installed inside the stirring box (8); the cleaning component (7) is installed inside the stirring box (8); the fixing component (9) is installed at the lower end of the stirring box (8); the feed discharge component (5) is installed below the stirring box (8); and the vibration component (6) is installed behind the feed discharge component (5).
2. A mixing device for processing diatom mud wallboard according to claim 1, characterized in that: The fixed support (1) comprises a main support (101), a circular fixing frame (102) and a supporting leg (103): the main support (101) is installed on the lower side of the protective shell (2); the circular fixing frame (102) is installed on the upper end of the main support (101); and the supporting leg (103) is fixedly installed below the main support (101).
3. A mixing device for processing diatom mud wallboard according to claim 1, characterized in that: The diatom mud stirring assembly (4) comprises a stirring motor (401), a stirring connecting rod (402), a stirring paddle (403), a connecting plate (404), a material guiding paddle (405) and a cleaning brush rod (406); the stirring motor (401) is installed at the upper end of the protective shell (2); a stirring connecting rod (402) is provided at the output end of the stirring motor (401); a plurality of groups of stirring paddles (403) are equidistantly installed on the stirring connecting rod (402); a material guiding paddle (405) is installed below the stirring connecting rod (402); connecting plates (404) are installed at the upper and lower ends of the stirring connecting rod (402); and a cleaning brush rod (406) is installed on the connecting plate (404).
4. A mixing device for processing diatom mud wallboard according to claim 1, characterized in that: The material discharge assembly (5) comprises a material discharge hopper (501), a connecting pipe (502), an electronic valve (503), a valve controller (504) and a material discharge plate (505); the material discharge hopper (501) is installed below the mixing box (8); a connecting pipe (502) is installed below the material discharge hopper (501); an electronic valve (503) is installed on the connecting pipe (502); a valve controller (504) is installed at the side end of the electronic valve (503); and a material discharge plate (505) is arranged below the connecting pipe (502).
5. A mixing device for processing diatom mud wallboard according to claim 4, characterized in that: The vibration assembly (6) comprises a vibration motor (601), a vibration connecting rod (602), a vibration plate (603) and a support plate (604); the vibration motor (601) is arranged below the blanking plate (505); the vibration connecting rod (602) is arranged at the output end of the vibration motor (601); the vibration plate (603) is installed at the side end of the vibration connecting rod (602); and the support plate (604) is installed at the lower end of the vibration motor (601).
6. A mixing device for processing diatom mud wallboard according to claim 1, characterized in that: The cleaning component (7) comprises a water injection valve (701), a water injection pipeline (702) and a cleaning pipeline (703); the water injection pipeline (702) is installed at the side end of the protective housing (2); the water injection valve (701) is installed on the water injection pipeline (702); the cleaning pipeline (703) is installed at the side end of the water injection pipeline; and the lower end surface of the cleaning pipeline (703) is provided with a plurality of groups of annularly distributed water outlets.
7. A mixing device for processing diatom mud wallboard according to claim 1, characterized in that: The fixing assembly (9) comprises a fixing plate (901), a shock absorbing block (902), a shock absorbing spring (903) and a protective baffle (904); the fixing plate (901) is installed at the lower end of the mixing box; the protective baffle (904) is installed on the fixing plate (901); a plurality of groups of shock absorbing springs (903) are installed on the side end of the protective baffle (904); dampers are arranged on the plurality of groups of shock absorbing springs (903); and a shock absorbing block (902) is installed at one end of the shock absorbing spring (903).