A laminated tempered glass production device
By designing a production device for sandwich tempered glass including an insurance mechanism and a membrane cutting mechanism, the problem of existing devices being easily stuck or damaged during the production process, resulting in the transportation of single-piece glass, ensuring the quality and production efficiency of sandwich tempered glass.
Patent Information
- Application Number
- CN202421389647.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing production equipment for sandwich tempered glass is prone to lag or loss of materials during the production process, resulting in single-piece tempered glass being transported and cannot be discovered in time in the middle, which will affect the quality of sandwich tempered glass.
A sandwich tempered glass production device including a base, a side seat, a membrane cylinder, a top seat, a push plate, a feeding cylinder, a feed rack and a safety mechanism is designed. The integrity of the sandwich tempered glass is ensured through the cooperation of the inclined arms, torsion arms, push arms and springs of the safety mechanism; at the same time, the electric push plate and hydraulic cylinder drive ring knife are used to cut the polymer film to improve production efficiency.
Effectively prevent single piece of glass from being transported, ensure the quality of sandwich tempered glass, improve production efficiency and device utilization rate.
Smart Images

Figure CN222742360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tempered glass production, in particular to a laminated tempered glass production device. Background Art
[0002] Laminated tempered glass is a special type of glass, which consists of two layers of glass with a layer of polymer film sandwiched between them. The laminated tempered glass production device is an equipment system specially used to manufacture laminated tempered glass. Its core purpose is to tightly combine two or more pieces of glass with polyvinyl butyral film or other interlayer materials in the middle through a specific process flow to form a composite glass product with safety, sound insulation, heat insulation and other characteristics.
[0003] The existing laminated tempered glass production is to heat and cool two pieces of glass to make the glass tempered, then put the two pieces of tempered glass into a hot press, and then put a polymer film between the two pieces of tempered glass, and bond them together through high temperature and high pressure to form a laminated tempered glass, and then transport the laminated tempered glass. However, the current equipment is prone to jamming or lack of material during the production process, which results in only a single piece of tempered glass being produced and transported. People cannot discover it in time during the process, which will lead to the inability to guarantee the quality of the produced laminated tempered glass.
[0004] Therefore, it is necessary to design a laminated tempered glass production device that can ensure the quality of the produced laminated tempered glass, prevent a single piece of glass from being transported, improve the quality of the produced laminated tempered glass, and improve the utilization rate of the device. Summary of the invention
[0005] In order to overcome the problem that the current equipment is prone to jamming or running out of material during the production process, which results in only a single piece of tempered glass being produced and transported, and people are unable to discover it in time during the journey, which leads to the disadvantage that the quality of the produced laminated tempered glass cannot be guaranteed, the utility model provides a laminated tempered glass production device which can ensure the quality of the produced laminated tempered glass, prevent a single piece of glass from being transported, improve the quality of the produced laminated tempered glass, and improve the utilization rate of the device.
[0006] The technical solution is: a laminated tempered glass production device, including a base, a side seat, a film cylinder, a top seat, an electric push plate, a feeding cylinder, a feeding rack and a safety mechanism, the upper sides of the left and right parts of the base are connected to the front and rear side seats, the two front side seats and the two rear side seats are rotatably connected with a film cylinder, the two front side seats and the inner sides of the two rear side seats are connected with a top seat, the inner sides of the top seats are connected with multiple electric push plates, the upper parts of the base are rotatably connected with multiple feeding cylinders, the front side of the upper part of the base is provided with multiple motors, the output shafts of the motors are connected to adjacent feeding cylinders, the right part of the base is connected with a feeding rack, and the side seats on the left are provided with safety mechanisms for ensuring the production quality of laminated tempered glass.
[0007] As an improvement of the above solution, the feeding barrel is made of rubber material and has good elasticity, cushioning, wear resistance and anti-slip properties.
[0008] As an improvement of the above solution, two front and rear rollers are provided on the upper part of the feed rack.
[0009] As an improvement of the above scheme, the safety mechanism includes an oblique arm, a torsion arm, a push arm and a spring. The upper side of the left side seat is connected to an oblique arm, the left side of the oblique arm is rotatably connected to a torsion arm, the upper left side of the oblique arm is slidably connected to a push arm, the torsion arm is snap-fitted with an adjacent push arm, and a spring is connected between the push arm and the connected oblique arm.
[0010] As an improvement of the above scheme, a film cutting mechanism is also included, which includes a side frame, a hydraulic cylinder and a ring knife. The front and rear sides of the middle of the base are connected to left and right side frames, and the side frames are connected to hydraulic cylinders. The ring knife is connected between the telescopic ends of the hydraulic cylinder.
[0011] As an improvement of the above solution, the ring cutter is made of cemented carbide and has good hardness and wear resistance.
[0012] The utility model has the following advantages: 1. The utility model moves the push arm backward and then rotates the twist arm to transport the laminated tempered glass. When only one piece of tempered glass is transported due to an accident, the twist arm limits the tempered glass and the tempered glass cannot be transported out, thereby ensuring the quality of the produced laminated tempered glass, preventing a single piece of glass from being transported, improving the quality of the produced laminated tempered glass, and improving the utilization rate of the device.
[0013] 2. The utility model retracts the electric push plate backwards to make the tempered glass fall down, so that two pieces of tempered glass and the polymer film are attached to form a laminated tempered glass, and drives the ring knife to move through the hydraulic cylinder to make the ring knife contact with the polymer film, thereby automatically cutting the polymer film to remove unnecessary edges or excess parts, reducing cutting time, saving manpower, and improving the efficiency of laminated tempered glass production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the insurance mechanism of the utility model.
[0017] Figure 4 It is a schematic cross-sectional view of the three-dimensional structure of the safety mechanism of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the film cutting mechanism of the utility model.
[0019] In the above drawings: 1: base, 2: side seat, 3: film cylinder, 4: top seat, 5: electric push plate, 6: feeding cylinder, 7: feeding rack, 8: insurance mechanism, 81: inclined arm, 82: torsion arm, 83: push arm, 84: spring, 9: film cutting mechanism, 91: side frame, 92: hydraulic cylinder, 93: ring knife. DETAILED DESCRIPTION
[0020] Reference to an embodiment herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] A laminated tempered glass production device, such as Figure 1-Figure 4 As shown, it includes a base 1, a side seat 2, a film cylinder 3, a top seat 4, an electric push plate 5, a feeding cylinder 6, a feeding rack 7 and a safety mechanism 8. The upper sides of the left and right parts of the base 1 are connected to the front and rear side seats 2, the film cylinder 3 is rotatably connected between the two side seats 2 on the front side and the two side seats 2 on the rear side, the top seat 4 is connected between the inner sides of the two side seats 2 on the front side and the two side seats 2 on the rear side, and four electric push plates 5 are connected to the inner sides of the top seat 4. Five feeding cylinders 6 are rotatably connected between the upper part of the base 1. The feeding cylinders 6 are made of rubber, have good elasticity, cushioning, wear resistance and anti-slip properties, and reduce glass breakage. Five motors are provided on the front side of the upper part of the base 1, and the output shafts of the motors are connected to the adjacent feeding cylinders 6. The right part of the base 1 is connected to the feeding rack 7, and the upper part of the feeding rack 7 is provided with front and rear rollers for moving the feeding. The side seat 2 on the left is provided with a safety mechanism 8 for ensuring the production quality of laminated tempered glass.
[0022] like Figure 1 , Figure 3 and Figure 4 As shown, the safety mechanism 8 includes an inclined arm 81, a torsion arm 82, a push arm 83 and a spring 84. The upper side of the left side seat 2 is connected to the inclined arm 81, the left side of the inclined arm 81 is rotatably connected to the torsion arm 82, the upper left side of the inclined arm 81 is slidably connected to the push arm 83, the torsion arm 82 is snap-fitted with the adjacent push arm 83, and the push arm 83 is connected to the connected inclined arm 81 with a spring 84.
[0023] like Figure 1 , Figure 3 and Figure 5As shown, it also includes a film cutting mechanism 9, which includes a side frame 91, a hydraulic cylinder 92 and a ring knife 93. The left and right side frames 91 are connected to the front and rear sides of the middle of the base 1. The side frames 91 are connected to the hydraulic cylinders 92. The ring knife 93 is connected between the telescopic ends of the hydraulic cylinders 92. The ring knife 93 is made of cemented carbide and has good hardness and wear resistance.
[0024] When it is necessary to produce laminated tempered glass, this device can be used to wrap the polymer film between the film cylinders 3, then start the motor, put the tempered glass on the feed rack 7 from the right side, so that the tempered glass contacts the feed cylinder 6. The feed cylinder 6 is made of rubber material and has good elasticity, cushioning, wear resistance and anti-slip properties, which can reduce glass breakage. The feed cylinder 6 is driven by the motor to rotate, and then the tempered glass is moved. After moving to a suitable position, the motor is turned off, and then another piece of tempered glass is contacted with the feed rack 7, and then the other piece of tempered glass is pushed to the left by hand. The roller is moved to rotate, so that the other tempered glass contacts the electric push plate 5 on the top seat 4, and then moves to the electric push plate 5, so that the tempered glass is aligned, and then the electric push plate 5 is started, and the electric push plate 5 is retracted backward, so that the tempered glass on the electric push plate 5 falls vertically, so that the two tempered glasses are bonded to the polymer film to form a laminated tempered glass. After the bonding is completed, the hydraulic cylinder 92 on the side frame 91 is started, and the hydraulic cylinder 92 drives the ring knife 93 to move upward, so that the ring knife 93 contacts the polymer film. The ring knife 93 is made of cemented carbide and has good hardness. The thickness and wear resistance of the laminated glass are improved, thereby automatically cutting the polymer film, removing unnecessary edges or redundant parts, reducing cutting time, saving manpower, and improving the efficiency of laminated tempered glass production. After the cutting is completed, the hydraulic cylinder 92 is closed, the motor is started, and the motor drives the feeding cylinder 6 to rotate, thereby conveying the laminated tempered glass, so that the laminated tempered glass contacts the torsion arm 82 and the push arm 83, thereby causing the push arm 83 to move backwards away from the torsion arm 82, and the spring 84 is squeezed. The laminated tempered glass moves to the left, while causing the torsion arm 82 to rotate, thereby conveying the laminated tempered glass. The glass is transported out, and then the laminated tempered glass is taken out, and then the motor is turned off. When only one piece of tempered glass is transported due to an accident, the push arm 83 cannot be squeezed to separate from the twist arm 82, so that the glass is blocked by the twist arm 82, and then the tempered glass is limited, and the tempered glass cannot be transported out, thereby ensuring the quality of the produced laminated tempered glass, preventing a single piece of glass from being transported, improving the quality of the produced laminated tempered glass, and improving the utilization rate of the device. After the laminated tempered glass is taken out, the laminated tempered glass is separated from the push arm 83, the spring 84 rebounds, and the push arm 83 moves to reset.
[0025] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A laminated tempered glass production device, characterized in that: The invention comprises a base (1), a side seat (2), a film cylinder (3), a top seat (4), an electric push plate (5), a feeding cylinder (6), a feeding rack (7) and a safety mechanism (8); the upper sides of the left and right parts of the base (1) are connected to the front and rear side seats (2); the film cylinder (3) is rotatably connected between the two side seats (2) on the front side and the two side seats (2) on the rear side; the top seat (4) is connected between the inner sides of the two side seats (2) on the front side and the two side seats (2) on the rear side; the inner sides of the top seat (4) are connected to a plurality of electric push plates (5); a plurality of feeding cylinders (6) are rotatably connected between the upper parts of the base (1); a plurality of motors are arranged on the front side of the upper part of the base (1); the output shafts of the motors are connected to the adjacent feeding cylinders (6); the right part of the base (1) is connected to the feeding rack (7); the side seats (2) on the left side are provided with safety mechanisms (8) for ensuring the production quality of laminated tempered glass.
2. A laminated tempered glass production device as claimed in claim 1, characterized in that: The feeding tube (6) is made of rubber material and has elasticity, cushioning, wear resistance and anti-slip properties.
3. A laminated tempered glass production device as claimed in claim 2, characterized in that: The upper part of the feeding frame (7) is provided with two front and rear rollers.
4. A laminated tempered glass production device as claimed in claim 3, characterized in that: The safety mechanism (8) comprises an inclined arm (81), a torsion arm (82), a push arm (83) and a spring (84); the upper side of the left side seat (2) is connected to the inclined arm (81); the left side of the inclined arm (81) is rotatably connected to the torsion arm (82); the left side of the upper part of the inclined arm (81) is slidably connected to the push arm (83); the torsion arm (82) is engaged with the adjacent push arm (83); and the push arm (83) is connected to the connected inclined arm (81) with a spring (84).
5. A laminated tempered glass production device as claimed in claim 4, characterized in that: The invention also comprises a film cutting mechanism (9), which comprises a side frame (91), a hydraulic cylinder (92) and a ring knife (93). The front and rear sides of the middle part of the base (1) are connected to the left and right side frames (91), the side frames (91) are connected to the hydraulic cylinder (92), and the ring knife (93) is connected between the telescopic ends of the hydraulic cylinder (92).
6. A laminated tempered glass production device as claimed in claim 5, characterized in that: The ring cutter (93) is made of hard alloy and has hardness and wear resistance.