A high-speed material sorting, counting and packaging system

By designing a high-speed material calculating and counting packaging system, the combination of material calculating machine, counting system, servo grid conveying, packaging machine and re-inspection system is used to solve the problem that existing packaging machinery equipment cannot achieve automated operations, and an efficient and automated material calculating, counting and packaging process is achieved.

CN222743054UActive Publication Date: 2025-04-11SHANGHAI XIANGFAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421574221.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-11
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Existing packaging machinery and equipment cannot achieve automated operations during the packaging of small bags, and there are problems such as manual counting, unsightly sealing, inefficient and high labor costs.

Method used

A high-speed material calculating and counting packaging system is designed, including material calculating machine, differential line, return line, counting system, servo grid conveying, packaging machine and re-inspection system. Through the sequential docking and automated control of these components, the orderly output, counting, packaging and weight detection of materials is realized.

Benefits of technology

It realizes high degree of automation of materials, counting and packaging functions, improves transmission efficiency, saves land area and labor costs, and improves production efficiency.

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Abstract

The utility model discloses a high-speed material sorting and counting packaging system in the technical field of packaging machinery and equipment, comprising a material sorting machine, a differential line, a reflow line, a counting system, a servo grid conveyor, a packaging machine and a re-inspection system, wherein the material sorting machine, the differential line, the reflow line, the counting system, the servo grid conveyor, the packaging machine and the re-inspection system. The materials are transported to the material bin of the material sorting machine manually or on-site, and the materials are output in an orderly manner through the material sorting machine. The bad materials can be removed on the way, and the materials are returned to the material bin. The counting is performed by the counting hopper function, and the counted materials fall into the servo grid conveyor. The servo conveyor grid sends the materials to the packaging machine by climbing the slope. The packaging machine packages the materials and transports them to the exit. The re-inspection system can determine whether the materials are more or less, and the bad packages can be removed. The utility model has the advantages of automatic control, saving labor costs and improving production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging machinery and equipment, and more specifically to a high-speed material sorting, counting and packaging system. Background Art

[0002] Among packaging machinery and equipment, bag packaging machinery is a machine that automatically packs bulk materials with packaging bags. During the entire packaging process, the bulk materials must first be placed in the material bin of the material sorting machine, and the bulk materials can be continuously sent to the packaging mechanism for packaging.

[0003] At present, in the market, after the small bag packaging is sterilized and X-rayed, the materials are in a mess, and the production operation is mainly carried out manually, which cannot realize automated operation. When packing, boxing, and bagging, manual unpacking, boxing, bagging, counting, and sealing are required, which has the disadvantages of too many packages, too few packages, and unsightly sealing, and the efficiency is low and the labor cost is too high. Although some packaging machines are equipped with a material sorting device on the material conveying line to arrange the bulk materials on the conveyor belt neatly, the structure is usually complicated and the manufacturing and maintenance costs are high. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a high-speed material sorting, counting and packaging system which has a high degree of automation and can realize the material sorting, counting and packaging functions and has high transmission efficiency.

[0006] Technical Solution

[0007] A high-speed material sorting, counting and packaging system comprises a material sorting machine, a differential line, a reflow line, a counting system, a servo grid conveyor, a packaging machine and a re-inspection system, and is characterized in that the material sorting machine, the differential line, the reflow line, the counting system, the servo grid conveyor, the packaging machine and the re-inspection system are connected in sequence, and the materials are transported to the material bin of the material sorting machine manually or on-site, and the materials are output in an orderly manner through the material sorting machine. Bad materials can be rejected on the way and returned to the material bin. The counting hopper function counts and the counted materials fall into the servo grid conveyor. The servo conveyor grid sends the materials to the packaging machine by climbing the slope. The packaging machine packs the materials and conveys them to the outlet. The re-inspection system can judge whether the materials are in more or less packages, and bad packages can be rejected.

[0008] Further explanation of the above technical solution: the material sorting machine can output the disorderly materials in an orderly manner;

[0009] To further explain the above technical solution: the counting hopper can count and cache the materials;

[0010] Further explanation of the above technical solution: each servo grid conveyor can be intelligently and flexibly conveyed according to the material conveying rhythm;

[0011] The above technical solution is further explained as follows: the packaging machine can package the counted bulk materials;

[0012] The above technical solution is further explained as follows: the weight inspection system can perform weight inspection on packaged materials. Beneficial Effects

[0013] Compared with the prior art, the utility model can effectively solve the problems raised in the background technology by sequentially docking and cooperating with a material sorting machine, a differential line, a reflow line, a counting system, a servo grid conveyor, a packaging machine and a re-inspection system, and has the characteristics of high automation control, saving floor space, saving labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the utility model from top view.

[0016] Explanation of the numbers in the figure: 1- material sorting machine, 2- differential line, 3- reflux line, 4- counting hopper, 5- servo grid conveyor, 6- packaging machine, 7- re-inspection system. DETAILED DESCRIPTION

[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0019] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0020] See also Figure 1-2 , the technical scheme of the utility model is further explained below in conjunction with the accompanying drawings: the high-speed material sorting, counting and packaging system of the utility model is a high-speed material sorting, counting and packaging system, which includes a material sorting machine, a differential line, a return line, a counting system, a servo grid conveyor, a packaging machine and a re-inspection system that are connected in sequence. The materials are transported to the material bin of the material sorting machine manually or on-site, and the materials are output in an orderly manner through the material sorting machine. The defective materials can be removed on the way and returned to the material bin. The counting hopper function counts and the counted materials fall into the servo grid conveyor. The servo conveyor grid sends the materials to the packaging machine by climbing the slope. The packaging machine packs the materials and transports them to the exit. The re-inspection system can determine whether the materials are packed too much or too little, and the defective packages can be removed, which greatly improves the production capacity of the enterprise and reduces the production cost.

[0021] Moreover, during this process, the material sorting machine can output disorganized materials in an orderly manner, the counting hopper can count and cache materials, the servo grid conveyor can intelligently and flexibly convey materials according to the material conveying rhythm, the packaging machine can package the counted bulk materials, and the weight inspection system can perform weight detection on the packaged materials.

[0022] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-speed material sorting, counting and packaging system, comprising a material sorting machine, a differential line, a return line, a counting system, a servo grid conveyor, a packaging machine and a re-inspection system, characterized in that: The material sorting machine, differential line, reflux line, counting system, servo grid conveyor, packaging machine and re-inspection system are connected in sequence, and materials are transported to the material bin of the material sorting machine manually or on-site, and the materials are output in an orderly manner through the material sorting machine. Bad materials can be rejected on the way and refluxed to the material bin. The counting hopper function counts and the counted materials fall into the servo grid conveyor. The servo conveyor grid sends the materials to the packaging machine by climbing the slope. The packaging machine packs the materials and conveys them to the exit. The re-inspection system can determine whether there are too many or too few packages of materials, and bad packages can be rejected.

2. A high-speed material sorting, counting and packaging system according to claim 1, characterized in that: The material sorting machine can output the disorderly materials in an orderly manner.

3. The high-speed material sorting, counting and packaging system according to claim 1, characterized in that: The counting hopper can count and buffer the materials.

4. The high-speed material sorting, counting and packaging system according to claim 1, characterized in that: The servo grid conveying can be intelligently and flexibly conveyed according to the material conveying rhythm.

5. The high-speed material sorting, counting and packaging system according to claim 1 is characterized by: The packaging machine can package the counted bulk materials.

6. The high-speed material sorting, counting and packaging system according to claim 1, characterized in that: The weight inspection system can inspect the weight of packaged materials.