A storage tank structure for preventing powder from sinking to the bottom
By setting up a layered plate, flip shaft, scraping and blowing assembly and blowing assembly in the powder storage tank, combined with servo motor, sensor and controller, the problems of powder sinking the bottom and blocking the discharge port are solved, efficient discharge and cleaning of the tank body are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202420639389.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the storage process, existing powder storage tanks are prone to sink into the bottom and blocking the discharge port, resulting in low discharge efficiency and complex operation. At the same time, there is a lack of an effective cleaning structure, which affects the service life of the storage tank.
A storage tank structure with anti-powder sinking is designed. By setting a layered plate and a flip shaft in the tank body, scraping and sweeping components and blowing components are added, and servo motors, sensors and controllers are equipped to realize layered storage of powder, automatic scraping and internal cleaning.
It effectively prevents powder from sinking into the bottom, improves discharge efficiency, reduces the decline in powder quality, extends the service life of the material storage tank, and achieves efficient cleaning of the tank body.
Smart Images

Figure CN222743297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of powder material storage, in particular to a material storage tank structure for preventing powder material from sinking to the bottom. Background Art
[0002] Powder usually refers to the raw materials of powdered products. Many products are produced and transported in powder form. Therefore, in each production stage of powder products, powder needs to be temporarily or permanently stored, and these storage equipment need to have good moisture-proof performance to ensure that the storage environment of the powder is dry and avoid the quality of the powder. Therefore, most of them are implemented in the form of storage tanks. A certain amount of powder is loaded into storage tanks of different shapes, and then the top of the storage tank is sealed; when discharging, the discharge port at the bottom of the storage tank is opened to complete the discharge process. This type of powder storage tank basically solves the problems of dry sealing, moisture-proof and mildew-proof, and avoiding cross contamination required for powder storage. However, this storage structure still has problems such as powder easy to sink to the bottom and easy to block the discharge port, resulting in low discharge efficiency and complicated discharge operation.
[0003] To this end, Chinese patent publication number CN213769892U discloses a powder storage tank, which utilizes a dredging mechanism connected to a tank body, the dredging mechanism comprising a stirring rod, a transmission assembly and a power source, the stirring rod is vertically arranged and its axis and the axis of the discharge pipe are located in the same straight line, the peripheral wall of the stirring rod is provided with a thread along the axial direction, the transmission assembly comprises a worm, a worm wheel and a mounting plate for mounting the worm wheel, the mounting plate is located in the tank body and fixedly connected to the inner wall of the tank body, one side of the circular side wall of the worm wheel is rotatably connected to the mounting plate, a threaded hole is provided in the axis of the worm wheel, the stirring rod is penetrated into the threaded hole of the worm wheel and is threadably connected to the worm wheel, one end of the worm along the axial direction is meshed with the outer wall of the worm wheel, the end of the worm away from the worm wheel penetrates the side wall of the tank body and can rotate, and the end of the worm away from the worm wheel is connected to the power source, which has the effect of reducing the blockage of the discharge port by the agglomerated powder, thereby achieving the possibility of increasing the discharge speed.
[0004] However, such a powder storage tank is a through-type storage structure, that is, there is a single storage space from the top to the bottom of the tank. In this storage method, when storing a large amount of powder, the powder that first enters the bottom of the tank will be subject to the pressure of the powder that enters the tank later, which will still cause agglomeration and lead to powder sedimentation, which is not conducive to rapid discharge of powder. In the long run, it will also cause the quality of the powder to deteriorate during storage. At the same time, the existing storage tank is not provided with a structure that is convenient for cleaning the inside of the tank, and the residual powder on the inner wall of the tank and the surface of the parts and in the gaps of the tank cannot be cleaned, so that the cleaning problem of the interior of the existing storage tank cannot be guaranteed. In addition, the long-term inability to clean the inside of the storage tank may reduce the service life of the storage tank. Utility Model Content
[0005] In view of the above problems, a storage tank structure is provided to prevent powder from sinking to the bottom. By adding anti-sedimentation structure, scraping structure and blowing structure, the problems of excessive pressure on the bottom of the powder and easy sedimentation and difficulty in cleaning the inside of the tank are solved.
[0006] In order to solve the problems of the prior art, the utility model provides a storage tank structure for preventing powder from sinking to the bottom, comprising a tank body, an anti-sinking structure and a limiting structure, wherein the anti-sinking structure is evenly installed on the inner wall of the tank body along the axis of the tank body, and the size of the anti-sinking structure is slightly smaller than the cross-sectional size of the inner wall of the tank body; the anti-sinking structure comprises a layering plate and a flip shaft rod, wherein every two symmetrical layering plates form a group, and a flip shaft rod is provided on one side of the layering plate, and the flip shaft rod is rotationally connected to the inner wall of the tank body through a bearing; and the limiting structure is also included, wherein the limiting structure is installed on the inner wall of the tank body below the layering plate, and the number of the limiting structures is the same as the number of the layering plates and corresponds one to one.
[0007] Preferably, a scraping assembly is installed inside the tank body, and the scraping assembly includes a main shaft rod and a scraper. The main shaft rod is coaxial with the tank body, and a rotational connection is formed between the main shaft rod and the tank body. The scrapers are evenly distributed on the surface of the main shaft rod, and the number of scrapers is the same as the number of layered plates and corresponds one to one.
[0008] Preferably, a blowing assembly is installed on one side of the outer wall of the tank body, and the blowing assembly includes a blower. The surface of the blower is fixedly connected to a main air duct, and the surface of the main air duct is provided with a plurality of blowing pipes, and one end of the blowing pipe passes through the inner wall of the tank body. The blowing pipe is arranged above the layer plate, and the number of the blowing pipes is the same as the number of the layer plates and corresponds one to one, and a check plate is movably connected to the inner wall of one end of the blowing pipe.
[0009] Preferably, the limiting structure includes limiting rods; the limiting rods are arranged at the bottom of the layered plates and penetrate the surface of the tank body, and the number of the limiting rods is the same as the number of the layered plates and corresponds one to one.
[0010] Preferably, the storage tank structure also includes a servo motor, a sensor and a controller; the servo motor is installed on one side of the outer wall of the tank body; a driving gear is installed at the output shaft of the servo motor, and a passive gear installed on one end of the flip shaft rod is meshed on one side of the surface of the driving gear; the sensor is installed on the bottom side of the layered plate; the controller is communicatively connected to the servo motor and the sensor respectively.
[0011] Preferably, a layered sealing ring is welded on the inner wall of the can body at the top of the layered plate; the number of the layered sealing rings is the same as the number of the layered plates and corresponds one to one, the top inner diameter of the layered sealing ring is the same as the cross-section of the inner wall of the can body, and the bottom inner diameter of the layered sealing ring is smaller than the surface size of the layered plate.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The utility model can store the powder to be stored in layers in the tank by arranging a stratification plate and a flip shaft rod in the tank body, so that the pressure on the powder at the bottom is reduced, thereby reducing the possibility of agglomeration and sedimentation of the powder at the bottom, effectively preventing the powder from sinking to the bottom of the storage tank, improving the efficiency of powder discharging, and reducing the quality impact of agglomeration and sedimentation on the powder; and increasing automation for the stratification plate through a servo motor, a controller and a sensor, and arranging a limit rod under the stratification plate, thereby realizing a simpler and more stable stratified storage method for the powder.
[0014] 2. The utility model arranges a main shaft and a scraper in the tank body, and provides rotational power to the main shaft through an external rotation drive device, so that the scraper can gather the powder adhering to the layering plate, which is convenient for the powder to be smoothly separated from the layering plate and discharged when the layering plate is opened, thereby achieving further anti-deposition effect on each layer of the layering plate, which is more conducive to the discharge of powder in the storage tank.
[0015] 3. The utility model is provided with a blower on one side of the outer wall of the tank body, and blows the structural parts of the inner wall of the tank body through the main air duct and the blowing pipe, so that the residual powder on the surface and gap of each structure can be blown to the discharge port at the bottom of the tank body, thereby cleaning the surface of the inner wall of the tank body and the parts inside the tank body, reducing the failure rate during the operation of the device, improving the cleanliness of the tank body, and increasing the durability of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a half-section projection diagram of a storage tank structure that prevents powder materials from sinking to the bottom.
[0017] Figure 2 The front view of a storage tank structure that prevents powder from sinking to the bottom.
[0018] Figure 3 The present invention is a front view of a storage tank structure for preventing powder materials from sinking to the bottom.
[0019] Figure 4 yes Figure 3 Cross-sectional view at section AA.
[0020] Figure 5 The present invention is a three-dimensional diagram of the internal structure of a storage tank structure that prevents powder materials from sinking to the bottom.
[0021] Figure 6 The present invention is a front view of an anti-sinking structure of a storage tank structure for preventing powder materials from sinking to the bottom.
[0022] Figure 7 The exploded diagram of the anti-sinking structure of a storage tank structure that prevents powder materials from sinking to the bottom.
[0023] Figure 8 The present invention is a three-dimensional diagram of a layered plate structure of a storage tank for preventing powder material from sinking to the bottom.
[0024] Fig. 9 The present invention is a stereoscopic diagram of a scraper and sweeper assembly of a storage tank structure for preventing powder material from sinking to the bottom.
[0025] Fig.10 The present invention is a three-dimensional diagram of a blowing assembly of a storage tank structure for preventing powder materials from sinking to the bottom.
[0026] The numbers in the figure are:
[0027] 1. Tank body; 2. Anti-sinking structure; 21. Layered plate; 22. Flip shaft; 3. Limiting structure; 31. Limiting rod; 4. Sweeping assembly; 41. Main shaft; 42. Scraper; 5. Blowing assembly; 51. Blower; 52. Main air duct; 53. Blowing duct; 54. Check plate; 6. Servo motor; 7. Sensor; 8. Controller; 9. Driving gear; 10. Passive gear; 11. Layered sealing ring. DETAILED DESCRIPTION
[0028] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] like Figure 1-10 As shown, a storage tank structure for preventing powder from sinking to the bottom includes a tank body 1; an anti-sinking structure 2 and a limiting structure 3, the anti-sinking structure 2 is evenly installed on the inner wall of the tank body 1 along the axis of the tank body 1, and the size of the anti-sinking structure 2 is slightly smaller than the cross-sectional size of the inner wall of the tank body 1; the anti-sinking structure 2 includes a layering plate 21 and a flip shaft rod 22, every two symmetrical layering plates 21 form a group, and a flip shaft rod 22 is provided on one side of the layering plate 21, and the flip shaft rod 22 is rotatably connected to the inner wall of the tank body 1 through a bearing; and a limiting structure 3 is also included, the limiting structure 3 is installed on the inner wall of the tank body 1 below the layering plate 21, and the number of the limiting structures 3 is the same as the number of the layering plates 21 and corresponds one to one.
[0030] The inner wall of the tank body 1 is divided into a plurality of storage spaces by the layering plates 21. Specifically, two symmetrical layering plates 21 are combined into a set of anti-sinking structures 2, which can realize layered storage of the powder in the tank body 1. The layering plates 21 are turned around the axis of the turning axis 22 by the turning shaft 22 arranged at one end of the layering plates 21. When feeding and storage are required, the layering plates 21 of the bottom layer are turned to be perpendicular to the axis of the tank body 1, and the powder is added. After adding an appropriate amount of powder, the layering plates 21 of the upper layer are turned to be perpendicular to the axis of the tank body 1. line, continue to add materials, and fill up each layer of the anti-sinking structure 2 in turn. Since the layered plates 21 separate the powder into multiple layers for storage, it can avoid the problem of the powder concentratedly exerting pressure on the bottom of the tank body 1 when stored in the same space, thereby causing the powder at the bottom of the tank body 1 to clump and sink to the bottom. When discharging is required, the layered plates 21 can be turned over from bottom to top in turn to be parallel to the axis of the tank body 1. The stored powder can smoothly fall along the discharge channel opened by the layered plates 21, and can be smoothly discharged from the discharge port at the bottom of the tank body 1, without causing the situation of being unable to discharge or incomplete discharging.
[0031] like Figure 1 , 4 As shown in Figures 5 and 9, a scraping assembly 4 is installed inside the tank body 1. The scraping assembly 4 includes a main shaft rod 41 and a scraper 42. The main shaft rod 41 is coaxial with the tank body 1, and a rotation connection is formed between the main shaft rod 41 and the tank body 1. The scrapers 42 are evenly distributed on the surface of the main shaft rod 41, and the number of the scrapers 42 is the same as the number of the layered plates 21 and corresponds one to one.
[0032] The main shaft rod 41 is connected to the rotation drive device through the top end. The rotation drive device can be set as a motor connected through a rigid coupling or as a manual rotation mechanism. The main shaft rod 41 drives the scraper 42 to rotate through the rotation drive device. Since the bottom of the scraper 42 is in contact with the surface of the stratification plate 21, when the scraper 42 rotates, the powder adhering to the surface of the stratification plate 21 can be concentrated, thereby solving the problem of powder deposition on the surface of each stratification plate 21. After the scraper 42 concentrates the powder, the stratification plate 21 is flipped over, and the concentrated powder will slide down the stratification plate 21 to complete the discharge.
[0033] like Figure 1 , 2 As shown in , 4 and 10, a blowing assembly 5 is installed on one side of the outer wall of the tank body 1, and the blowing assembly 5 includes a blower 51. A main air duct 52 is fixedly connected to the surface of the blower 51, and a plurality of blowing pipes 53 are arranged on the surface of the main air duct 52, and one end of the blowing pipe 53 passes through the inner wall of the tank body 1. The blowing pipe 53 is arranged above the layer plate 21, and the number of the blowing pipes 53 is the same as the number of the layer plates 21 and corresponds one to one, and a check plate 54 is movably connected to the inner wall of one end of the blowing pipe 53.
[0034] When the powder on the layering plate 21 is discharged, a small amount of powder may be adhered to the layering plate 21, the turning shaft, the scraper 42, the main shaft rod 41 and the inner wall of the tank body 1. At this time, the blower 51 is turned on to blow air into the tank body 1 through the main air duct 52 and the air outlet above each layer of the layering plate 21, so as to blow the small amount of powder adhered to the surface of the parts to the discharge port at the bottom of the tank body 1, thereby achieving the cleaning effect on the surfaces of the layering plate 21, the turning shaft, the scraper 42, the main shaft rod 41 and the inner wall of the tank body 1.
[0035] like Figure 1 , 5 As shown in FIGS. 7 and 8 , the limiting structure 3 includes a limiting rod 31 ; the limiting rod 31 is arranged at the bottom of the layered plate 21 and penetrates the surface of the tank body 1 , and the number of the limiting rod 31 is the same as the number of the layered plates 21 and corresponds one to one.
[0036] The limiting rod 31 provides linear driving power through a cylinder or a telescopic rod. When loading begins in the tank body 1, the layering plates 21 need to be turned horizontally from bottom to top to carry the powder. When a layer of layering plates 21 is turned horizontally, the limiting rod 31 can be started to extend from the inner wall of the tank body 1, and a support limit is provided at the bottom of the layering plate 21, so that the layering plate 21 will not tilt due to the weight of the powder, thereby achieving the effect of layered storage of the powder. When the tank body 1 needs to discharge the material, the limiting rod 31 is first retracted into the inner wall of the tank body 1 through an external linear driving device such as a cylinder or a telescopic rod, so that the layering plate 21 loses its support limit, and then the layering plate 21 is rotated to a vertical state by flipping the shaft rod 22 to complete the unloading of the powder.
[0037] like Figure 2 , 6 As shown in , 7, 8, and 10, the storage tank structure also includes a servo motor 6, a sensor 7 and a controller 8; the servo motor 6 is installed on one side of the outer wall of the tank body; a driving gear 9 is installed at the output shaft of the servo motor 6, and a passive gear 10 installed on one end of the flip shaft 22 is meshed on one side of the surface of the driving gear 9; the sensor 7 is installed on the bottom side of the layered plate 21; and the controller 8 is communicatively connected with the servo motor 6 and the sensor 7 respectively.
[0038] The sensor 7 is a rotary resistance material level sensor 7, which is arranged on one side of the bottom of the stratification plate 21. When the storage tank is loaded with materials, the powder is loaded through the feed port on the upper side of the tank body 1, and the powder is first accumulated on the surface of the bottom stratification plate 21. After a certain period of time of loading into the tank body 1, the sensor 7 detects the accumulation height of the powder, and then sends a signal to the controller 8. The controller 8 controls the servo motor 6 to start, and drives the passive gear 10 at one end of the flip shaft 22 through the driving gear 9, so that the stratification plate 21 of the upper layer starts to rotate to a horizontal state, completing the loading of the next layer and starting to load the stratification plate 21 of the upper layer.
[0039] like Figure 1 , 4 As shown in , 5 , a layered sealing ring 11 is welded to the inner wall of the can body at the top of the layered plate 21; the number of the layered sealing rings 11 is the same as the number of the layered plates 21 and corresponds one to one, the top inner diameter of the layered sealing ring 11 is the same as the cross-section of the inner wall of the can body, and the bottom inner diameter of the layered sealing ring 11 is smaller than the surface size of the layered plate 21.
[0040] In order to enable the stratification plate 21 to flip freely on the inner wall of the tank body 1, after the two stratification plates 21 are flipped to a horizontal state and merged, the size of their upper surfaces is set to be slightly smaller than the cross-sectional size of the inner wall of the tank body 1. At the same time, a stratification sealing ring 11 is welded to the inner wall of the tank body 1 above the stratification plate 21. The bottom of the stratification sealing ring 11 fits against the upper surface of the stratification plate 21, and the stratification sealing ring 11 has a structure with a large top opening and a small bottom opening. The size of its top inner diameter is the same as the cross-sectional size of the inner wall of the tank body, which is convenient for the powder to fall onto the stratification plate 21, and the size of its bottom inner diameter is smaller than the size of the upper surface after the two stratification plates 21 are merged, which is convenient for sealing between the stratification plate 21 and the inner wall of the tank body 1.
[0041] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.
Claims
1. A material storage tank structure for preventing powder from sinking to the bottom, comprising a tank body (1); It is characterized in that It also includes an anti-sinking structure (2) and a limiting structure (3), wherein the anti-sinking structure (2) is evenly installed on the inner wall of the tank body (1) along the axis of the tank body (1), and the size of the anti-sinking structure (2) is slightly smaller than the cross-sectional size of the inner wall of the tank body (1); The anti-sinking structure (2) comprises a layered plate (21) and a turning shaft (22), wherein two symmetrical layered plates (21) form a group, and a turning shaft (22) is provided on one side of the layered plate (21), and the turning shaft (22) is rotatably connected to the inner wall of the tank body (1) via a bearing; It also includes a limiting structure (3), which is installed on the inner wall of the tank body (1) below the layered plate (21), and the number of the limiting structures (3) is the same as the number of the layered plates (21) and corresponds one to one.
2. A material storage tank structure for preventing powder material from sinking to the bottom according to claim 1, characterized in that: A scraping and sweeping assembly (4) is installed inside the tank body (1); The scraping assembly (4) comprises a main shaft (41) and a scraper (42); the main shaft (41) is coaxial with the tank body (1), and the main shaft (41) and the tank body (1) are rotatably connected; The scrapers (42) are evenly distributed on the surface of the main shaft rod (41), and the number of the scrapers (42) is the same as the number of the layered plates (21) and corresponds one to one.
3. A material storage tank structure for preventing powder material from sinking to the bottom according to claim 1, characterized in that: A blowing assembly (5) is installed on one side of the outer wall of the tank body (1), and the blowing assembly (5) includes a blower (51); A main air duct (52) is fixedly connected to the surface of the blower (51); A plurality of blowing pipes (53) are arranged on the surface of the main air pipe (52), and one end of the blowing pipe (53) penetrates the inner wall of the tank body (1); The blowing pipes (53) are arranged above the layered plates (21), and the number of the blowing pipes (53) is the same as the number of the layered plates (21) and corresponds one to one; A check plate (54) is movably connected to the inner wall of one end of the blowing pipe (53).
4. A material storage tank structure for preventing powder material from sinking to the bottom according to claim 1, characterized in that: The limiting structure (3) comprises a limiting rod (31); The limiting rods (31) are arranged at the bottom of the layered plate (21) and penetrate the surface of the tank body (1); the number of the limiting rods (31) is the same as the number of the layered plates (21) and corresponds one to one.
5. A material storage tank structure for preventing powder material from sinking to the bottom according to claim 1, characterized in that: The storage tank structure also includes a servo motor (6), a sensor (7) and a controller (8); A servo motor (6) is mounted on one side of the outer wall of the can body, a driving gear (9) is mounted on the output shaft of the servo motor (6), and a passive gear (10) mounted on one end of a flip shaft (22) is meshed on one side of the surface of the driving gear (9); The sensor (7) is mounted on one side of the bottom of the layered plate (21); The controller (8) is communicatively connected with the servo motor (6) and the sensor (7) respectively.
6. A material storage tank structure for preventing powder material from sinking to the bottom according to claim 1, characterized in that: A layered sealing ring (11) is welded on the inner wall of the can body at a position on the top of the layered plate (21); The number of the layered sealing rings (11) is the same as the number of the layered plates (21) and corresponds one to one, the top inner diameter of the layered sealing ring (11) is the same as the inner wall cross section of the can body, and the bottom inner diameter of the layered sealing ring (11) is smaller than the surface size of the layered plate (21).
Citation Information
Patent Citations
Powder storage tank
CN213769892U
Cited By
Quantitative feeding device and feeding method of injection molding machine
CN121468873A