A vibrating plate for magnet processing

By setting up a dust removal mechanism and a material separation mechanism on the vibrating plate for magnet processing, the dust problem and accumulation and blockage problems in magnet processing are solved, and the effect of effectively removing dust and improving processing convenience is achieved.

CN222743460UActive Publication Date: 2025-04-11浙江润泽磁业有限公司
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Patent Information

Application Number
CN202421575963.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-11
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

During the magnet processing process, the magnet is easily contaminated with dust when the vibrating disc vibrates, and the prior art cannot effectively remove dust from the magnet, resulting in inconvenience in processing.

Method used

A vibration disk for magnet processing is designed, equipped with a dust removal mechanism and a material distribution mechanism. The dust removal mechanism includes a first negative pressure fan, a main collection box and a second negative pressure fan. The dust on the magnet is effectively cleaned through the vacuum tube and the dust outlet tube, and the magnetic powder is left in the main collection box for recycling. The material dispensing mechanism adjusts the magnet's conveying route through infrared sensors and sliding blocks to avoid accumulation and blockage.

Benefits of technology

It effectively removes dust from the magnet, improves the convenience of magnet processing, avoids the problem of vibrating disc clogging caused by magnet accumulation, and improves the working efficiency and recycling function of the vibrating disc.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a vibration plate for magnet processing, which belongs to the technical field of vibration plates. The key points of its technical solution are that it includes a vibration plate body, and the vibration plate body includes: a dust removal mechanism, including a first negative pressure fan, a main collection box and a second negative pressure fan; a material distribution mechanism, including a feed conveyor belt and an infrared sensor; a first distribution plate; a second distribution plate; a vibration component, which is connected to the first distribution plate and connected to the second distribution plate; wherein the first negative pressure fan is provided with a dust suction pipe, and the second negative pressure fan is provided with a dust outlet pipe, the dust suction pipe is connected to the main collection box, the second negative pressure fan is placed on the top of the main collection box, and the infrared sensor is placed at the outlet of the first distribution plate and the second distribution plate. The present application provides a vibration plate for magnet processing, which can effectively remove dust on the magnet when processing the magnet, so as to facilitate processing.
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Description

Technical Field

[0001] The present application belongs to the technical field of vibration plates, and in particular, relates to a vibration plate for magnet processing. Background Art

[0002] The vibration plate is an auxiliary feeding device for automatic assembly or automatic processing machinery. It can arrange various products in an orderly manner, cooperate with automatic assembly equipment to assemble various parts of the product into a complete product, or cooperate with automatic processing machinery to complete the processing of workpieces. The working purpose is to automatically and orderly arrange the disordered workpieces through vibration, neatly and accurately transport them to the next process.

[0003] The existing Chinese patent with publication number CN115283959A discloses a double vibration disk structure, including a base, the four corners of the lower end of the base are fixedly connected to support columns, the left upper end of the base is fixedly connected to a control box, the upper rear end of the base is fixedly connected to a connecting device, the middle upper ends of the two connecting devices are fixedly connected to a pulse electromagnet body, and the output end of the pulse electromagnet body is movably connected to the double vibration disk body, the upper ends of the two connecting devices are threaded with three fixing bolts around, the front ends of the two connecting ladders are commonly fixedly connected to a discharging device, the upper front end of the base is fixedly connected to a stabilizing plate, the middle upper end of the stabilizing plate is fixedly connected to an indirect device, and two indirect devices are provided.

[0004] The above invention has a reasonable structural design, is easy to operate and use, and has a stable structure, which can achieve effective indirect material feeding, avoid the accumulation of workpieces, and solve the problem of blockage. However, during the processing of the magnet, the vibration plate vibrates, and the magnet is easily contaminated with dust. The invention cannot effectively remove the dust on the magnet, and the processing is inconvenient. Utility Model Content

[0005] The purpose of this application is to provide a vibration plate for magnet processing in order to solve the above-mentioned technical problems, which can effectively remove dust on the magnet during magnet processing to facilitate processing.

[0006] The present application provides a vibration plate for magnet processing, including a vibration plate body, wherein the vibration plate body includes:

[0007] The dust removal mechanism comprises a first negative pressure fan, a main collection box and a second negative pressure fan;

[0008] The material distribution mechanism includes a feeding conveyor belt and an infrared sensor;

[0009] First point plate;

[0010] Second point plate;

[0011] A vibration assembly, which is connected to the first sub-disk and connected to the second sub-disk;

[0012] Among them, the first negative pressure fan is provided with a dust suction pipe, the second negative pressure fan is provided with a dust outlet pipe, the dust suction pipe is connected to the main collecting box, the second negative pressure fan is placed on the top of the main collecting box, and the infrared sensor is placed at the outlet of the first sub-disc and the second sub-disc.

[0013] In the present technical solution, a dust removal mechanism and a material separation mechanism are arranged on the vibration disk body. When the vibration disk body is working, the magnets to be processed are conveyed to the material separation mechanism through the feed conveyor belt. When the infrared sensor detects that there are more magnets accumulated at the first separation disk, the material separation mechanism can change the magnets to be conveyed to the second separation disk, otherwise they are conveyed to the first separation disk, thereby avoiding blockage due to excessive accumulation of magnets, which affects the working efficiency of the vibration disk body. The first negative pressure fan in the dust removal mechanism can effectively clean the dust with magnetic powder on the magnet through the dust suction pipe, and the dust with magnetic powder is sucked into the main collecting box. Then the second negative pressure fan is controlled to work, and the second negative pressure fan can effectively absorb the dust and discharge the dust along the dust outlet pipe. The magnetic powder remains in the main collecting box for easy recycling. The vibration component is connected between the first separation disk and the second separation disk to facilitate the vibration of the vibration disk body and the processing of the magnet.

[0014] Furthermore, the dust removal mechanism comprises:

[0015] An electromagnetic adsorption plate, which is placed on the inner wall of the main collection box;

[0016] A pressure sensor is connected to the electromagnetic adsorption plate;

[0017] A waste collection box connected to the dust outlet pipe;

[0018] Recycle the components and place them in the main collection box.

[0019] In the present technical solution, an electromagnetic adsorption plate and a pressure sensor are arranged in the dust removal mechanism, the electromagnetic adsorption plate is placed on the inner wall of the main collecting box, the pressure sensor is connected to the electromagnetic adsorption plate, when the first negative pressure fan is working, the electromagnetic adsorption plate is energized, and it can effectively absorb magnetic powder, the waste collection box is connected to the dust outlet pipe in the second negative pressure fan, so that the dust in the magnetic powder is discharged into the waste collection box through the second negative pressure fan, and when the pressure sensor detects that the pressure on the electromagnetic adsorption plate is large, it indicates that there is a lot of magnetic powder attached to the electromagnetic adsorption plate at this time. At this time, the pressure sensor controls the electromagnetic adsorption plate to cut off the power, and controls the recovery component in the main collecting box to work, and the recovery component is used to recycle the magnetic powder on the electromagnetic adsorption plate, thereby reducing resource waste and improving the recycling function of the vibration disk body.

[0020] Furthermore, the recycling component comprises:

[0021] A first motor includes a first screw rod;

[0022] A cleaning brush cooperates with the first screw rod;

[0023] A recycling bin, which is placed at the bottom of the main collection bin;

[0024] Wherein, the recovery box is plugged into the main collection box.

[0025] In the present technical solution, a first motor with a first screw rod and a cleaning brush are arranged in the recycling component, and the cleaning brush cooperates with the first screw rod. The pressure sensor controls the first motor to be energized, and the first motor drives the first screw rod to rotate, so that the cleaning brush is displaced on the first screw rod, and a recycling box is plugged into the bottom of the main collecting box. When the cleaning brush is displaced, it can clean the magnetic powder on the electromagnetic adsorption plate into the recycling box for the convenience of recycling by the staff.

[0026] Furthermore, the material distribution mechanism includes:

[0027] A second motor includes a second lead screw;

[0028] A sliding block, which cooperates with the second screw rod;

[0029] Wherein, the sliding blocks are respectively placed at the bottom of the first sub-plate and the bottom of the second sub-plate.

[0030] In the present technical solution, a second motor with a second screw rod and a sliding block are arranged in the material distribution mechanism, and the sliding block cooperates with the second screw rod. The sliding blocks are respectively placed at the bottom of the first distribution plate and the bottom of the second distribution plate. When the infrared sensor at the first distribution plate detects that magnets are accumulated at the outlet, the second motor is controlled to rotate forward to slide the sliding block, and the second distribution plate is aligned with the feed conveyor belt. Otherwise, the second motor is controlled to reverse, the sliding block slides in the opposite direction, and the first distribution plate is aligned with the feed conveyor belt, thereby avoiding the magnets from piling up and preventing the vibration plate body from being blocked.

[0031] Furthermore, the vibration component comprises:

[0032] a movable frame including an electromagnet;

[0033] Spring leaf;

[0034] a base including a permanent magnet;

[0035] The movable frame is connected to the base via a spring sheet, the electromagnet is connected to the permanent magnet after being energized, and the base is connected to the sliding block.

[0036] In the present technical solution, a movable frame with an electromagnet and a base with a permanent magnet are arranged in the vibration component, and the movable frame and the base are connected by a spring sheet. When the first sub-disc and the second sub-disc need to vibrate, the electromagnets in the vibration component are controlled to be alternately energized. After being energized, the electromagnets are connected to the permanent magnets, so that the alternately energized electromagnets can drive the movable frame to rise and fall. At the same time, the spring sheet enhances the vibration effect of the first sub-disc and the second sub-disc, thereby improving the working efficiency of the vibration disk body.

[0037] Furthermore, the cleaning brush is provided with an antistatic layer;

[0038] Wherein, the antistatic layer covers the outer surface of the cleaning brush.

[0039] In this technical solution, an antistatic layer is covered on the outer surface of the cleaning brush. The antistatic layer can prevent static electricity from being generated on the surface of the cleaning brush, reduce the probability of the cleaning brush adsorbing impurities such as dust or magnetic powder, and facilitate the cleaning brush to scrape off the magnetic powder on the electromagnetic adsorption plate, thereby improving the recycling efficiency of the recycling component.

[0040] The beneficial effects of this application are:

[0041] 1. The first negative pressure fan can effectively clean the dust with magnetic powder on the magnet through the dust suction pipe. The dust with magnetic powder is sucked into the main collection box. Then the second negative pressure fan can effectively absorb the dust, and the dust is discharged along the dust outlet pipe. The magnetic powder remains in the main collection box for easy recycling.

[0042] 2. When the first negative pressure fan is working, the electromagnetic adsorption plate is energized, which can effectively absorb magnetic powder. The dust in the magnetic powder is discharged into the waste collection box through the second negative pressure fan. When there is a lot of magnetic powder attached to the electromagnetic adsorption plate, the pressure sensor controls the electromagnetic adsorption plate to cut off the power, and at the same time controls the recovery component to process the magnetic powder on the electromagnetic adsorption plate to enhance the recycling function of the vibration plate body.

[0043] 3. When the infrared sensor detects that there are too many magnets piled up at the outlet of the first sub-disk, the material distribution mechanism can transfer the magnets to the second sub-disk instead, otherwise it will be transferred to the first sub-disk to avoid blockage caused by excessive accumulation of magnets, which will affect the working efficiency of the vibration plate body. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 This is a schematic diagram of the structure of a vibration plate for magnet processing in this application;

[0045] Figure 2 This is a schematic diagram of the internal structure of a vibration plate for magnet processing in this application;

[0046] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0047] Figure 4 It is a schematic diagram of the structure of the cross section of the cleaning brush;

[0048] 1. The reference numerals in the figure are as follows: 100, vibration plate body; 110, first sub-plate; 120, second sub-plate; 130, vibration assembly; 131, movable frame; 132, spring sheet; 133, base; 134, electromagnet; 135, permanent magnet; 200, dust removal mechanism; 210, first negative pressure fan; 211, dust suction pipe; 220, main collection box; 230, second negative pressure fan; 231, dust outlet pipe; 240, electromagnetic adsorption plate; 250, pressure sensor; 260, waste collection box; 270, recycling assembly; 271, first motor; 272, cleaning brush; 273, recycling box; 274, first screw rod; 275, antistatic layer; 300, material distribution mechanism; 310, feeding conveyor belt; 320, infrared sensor; 330, second motor; 331, second screw rod; 340, sliding block. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0050] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0051] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0052] Embodiment 1:

[0053] like Figure 1-4 As shown, the embodiment of the present application provides a vibration plate for magnet processing, including a vibration plate body 100, wherein the vibration plate body 100 includes:

[0054] The dust removal mechanism 200 includes a first negative pressure fan 210, a main collection box 220 and a second negative pressure fan 230;

[0055] The material distribution mechanism 300 includes a feeding conveyor belt 310 and an infrared sensor 320;

[0056] First point 110;

[0057] The second point is 120;

[0058] A vibration assembly 130, which is connected to the first sub-disk 110, and is connected to the second sub-disk 120;

[0059] Among them, the first negative pressure fan 210 is provided with a dust suction pipe 211, and the second negative pressure fan 230 is provided with a dust outlet pipe 231. The dust suction pipe 211 is connected to the main collecting box 220. The second negative pressure fan 230 is placed on the top of the main collecting box 220, and the infrared sensor 320 is placed at the outlet of the first sub-disc 110 and the second sub-disc 120.

[0060] By arranging the dust removal mechanism 200 and the material distribution mechanism 300 on the vibration plate body 100, when the vibration plate body 100 is working, the magnets to be processed are conveyed to the material distribution mechanism 300 through the feeding conveyor belt 310. When the infrared sensor 320 detects that the magnets at the first distribution plate 110 are accumulated more, the material distribution mechanism 300 can change the magnets to be conveyed to the second distribution plate 120, and vice versa, convey them to the first distribution plate 110, thereby avoiding the magnets from being accumulated too much and clogging, which affects the working efficiency of the vibration plate body 100. 0 can effectively clean the dust with magnetic powder on the magnet through the dust suction pipe 211. The dust with magnetic powder is sucked into the main collecting box 220. Then the second negative pressure fan 230 is controlled to work. The second negative pressure fan 230 can effectively absorb the dust and discharge it along the dust outlet pipe 231. The magnetic powder remains in the main collecting box 220 for easy recycling. The vibration component 130 is connected between the first sub-disc 110 and the second sub-disc 120 to facilitate the vibration of the vibration disk body 100 to process the magnet.

[0061] Furthermore, the dust removal mechanism 200 includes:

[0062] An electromagnetic adsorption plate 240 , which is disposed on the inner wall of the main collecting box 220 ;

[0063] A pressure sensor 250 connected to the electromagnetic adsorption plate 240;

[0064] A waste collection box 260 connected to the dust outlet pipe 231;

[0065] The recovery assembly 270 is placed in the main collection box 220 .

[0066] By arranging an electromagnetic adsorption plate 240 and a pressure sensor 250 in the dust removal mechanism 200, the electromagnetic adsorption plate 240 is placed on the inner wall of the main collection box 220, and the pressure sensor 250 is connected to the electromagnetic adsorption plate 240. When the first negative pressure fan 210 is working, the electromagnetic adsorption plate 240 is energized, and it can effectively absorb magnetic powder. The waste collection box 260 is connected to the dust outlet pipe 231 in the second negative pressure fan 230, so that the dust in the magnetic powder is discharged into the waste collection box 260 through the second negative pressure fan 230. When the pressure sensor 250 detects that the pressure on the electromagnetic adsorption plate 240 is large, it indicates that there is a lot of magnetic powder attached to the electromagnetic adsorption plate 240 at this time. At this time, the pressure sensor 250 controls the electromagnetic adsorption plate 240 to cut off the power, and controls the recovery component 270 in the main collection box 220 to work. The recovery component 270 is used to recycle the magnetic powder on the electromagnetic adsorption plate 240, thereby reducing resource waste and improving the recycling function of the vibration disk body 100.

[0067] Furthermore, the recovery component 270 includes:

[0068] The first motor 271 includes a first screw rod 274;

[0069] A cleaning brush 272 cooperates with the first screw rod 274;

[0070] A recovery box 273, which is placed at the bottom of the main collection box 220;

[0071] The recovery box 273 is plugged into the main collection box 220 .

[0072] By setting a first motor 271 with a first screw rod 274 and a cleaning brush 272 in the recovery component 270, the cleaning brush 272 cooperates with the first screw rod 274, and the pressure sensor 250 controls the first motor 271 to be energized, and the first motor 271 drives the first screw rod 274 to rotate, so that the cleaning brush 272 is displaced on the first screw rod 274, and a recovery box 273 is inserted at the bottom of the main collecting box 220. When the cleaning brush 272 is displaced, it can clean the magnetic powder on the electromagnetic adsorption plate 240 into the recovery box 273, so that the staff can recycle it.

[0073] Embodiment 2:

[0074] like Figure 1-4 As shown, the embodiment of the present application provides a vibrating plate for magnet processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features. The material distribution mechanism 300 includes:

[0075] The second motor 330 includes a second screw rod 331;

[0076] A sliding block 340 cooperates with the second screw rod 331;

[0077] The sliding blocks 340 are respectively disposed at the bottom of the first sub-plate 110 and the bottom of the second sub-plate 120 .

[0078] By arranging a second motor 330 with a second screw rod 331 and a sliding block 340 in the material distribution mechanism 300, the sliding block 340 cooperates with the second screw rod 331, and the sliding block 340 is respectively placed at the bottom of the first distribution plate 110 and the bottom of the second distribution plate 120. When the infrared sensor 320 at the first distribution plate 110 detects that magnets are accumulated at the exit, the second motor 330 is controlled to rotate forward, so that the sliding block 340 slides, and the second distribution plate 120 is aligned with the feed conveyor belt 310. Otherwise, the second motor 330 is controlled to reverse, the sliding block 340 slides in the opposite direction, and the first distribution plate 110 is aligned with the feed conveyor belt 310, thereby avoiding the magnets from piling up and preventing the vibration plate body 100 from being blocked.

[0079] Furthermore, the vibration assembly 130 includes:

[0080] A movable frame 131 including an electromagnet 134;

[0081] Spring sheet 132;

[0082] A base 133 including a permanent magnet 135;

[0083] The movable frame 131 is connected to the base 133 via a spring sheet 132 , the electromagnet 134 is connected to the permanent magnet 135 after being energized, and the base 133 is connected to the sliding block 340 .

[0084] By providing a movable frame 131 with an electromagnet 134 and a base 133 with a permanent magnet 135 in the vibration component 130, the movable frame 131 and the base 133 are connected by a spring sheet 132. When the first sub-disc 110 and the second sub-disc 120 need to vibrate, the electromagnet 134 in the vibration component 130 is controlled to be alternately energized. After being energized, the electromagnet 134 is connected to the permanent magnet 135, so that the alternately energized electromagnet 134 can drive the movable frame 131 to rise and fall. At the same time, the spring sheet 132 enhances the vibration effect of the first sub-disc 110 and the second sub-disc 120, thereby improving the working efficiency of the vibration disk body 100.

[0085] Further, the cleaning brush 272 is provided with an antistatic layer 275;

[0086] The antistatic layer 275 covers the outer surface of the cleaning brush 272 .

[0087] By covering the outer surface of the cleaning brush 272 with an antistatic layer 275, the antistatic layer 275 can prevent static electricity from being generated on the surface of the cleaning brush 272, reduce the probability of the cleaning brush 272 absorbing impurities such as dust or magnetic powder, and facilitate the cleaning brush 272 to scrape off the magnetic powder on the electromagnetic adsorption plate 240, thereby improving the recycling efficiency of the recycling component 270.

[0088] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0089] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A vibration plate for magnet processing, comprising a vibration plate body (100), characterized in that: The vibration plate body (100) comprises: The dust removal mechanism (200) comprises a first negative pressure fan (210), a main collection box (220) and a second negative pressure fan (230); A material distribution mechanism (300), comprising a feeding conveyor belt (310) and an infrared sensor (320); First point (110); Second point (120); A vibration assembly (130), which is connected to the first sub-disk (110) and connected to the second sub-disk (120); The first negative pressure fan (210) is provided with a dust suction pipe (211), the second negative pressure fan (230) is provided with a dust outlet pipe (231), the dust suction pipe (211) is connected to the main collecting box (220), the second negative pressure fan (230) is placed on the top of the main collecting box (220), and the infrared sensor (320) is placed at the outlets of the first sub-disc (110) and the second sub-disc (120).

2. A vibrating plate for magnet processing according to claim 1, characterized in that: The dust removal mechanism (200) comprises: An electromagnetic adsorption plate (240) is placed on the inner wall of the main collection box (220); A pressure sensor (250) connected to the electromagnetic adsorption plate (240); A waste collection box (260) connected to the dust outlet pipe (231); The recovery assembly (270) is placed in the main collection box (220).

3. A vibration plate for magnet processing according to claim 2, characterized in that: The recovery component (270) comprises: A first motor (271), comprising a first screw rod (274); A cleaning brush (272) cooperates with the first screw rod (274); A recovery box (273) disposed at the bottom of the main collection box (220); Wherein, the recovery box (273) is plugged into the main collection box (220).

4. A vibrating plate for magnet processing according to claim 3, characterized in that: The material distribution mechanism (300) comprises: A second motor (330) comprising a second screw rod (331); A sliding block (340) cooperates with the second screw rod (331); The sliding blocks (340) are respectively placed at the bottom of the first sub-plate (110) and the bottom of the second sub-plate (120).

5. A vibrating plate for magnet processing according to claim 4, characterized in that: The vibration assembly (130) comprises: A movable frame (131) including an electromagnet (134); Spring leaf (132); A base (133) including a permanent magnet (135); The movable frame (131) and the base (133) are connected via a spring sheet (132), the electromagnet (134) is connected to the permanent magnet (135) after being energized, and the base (133) and the sliding block (340) are connected.

6. A vibrating plate for magnet processing according to claim 5, characterized in that: The cleaning brush (272) is provided with an antistatic layer (275); Wherein, the antistatic layer (275) covers the outer surface of the cleaning brush (272).

Citation Information

Patent Citations

  • Double-vibration-disc structure

    CN115283959A