Roll changing and discharging device

By designing a roll-replacement device that drives the material grabbing parts to automatically grab and place the roll-release roll in the wet wipe production equipment, the problems of large labor burden and low efficiency of the staff when replacing the roll in the prior art are solved, and automatic roll-replacement and improved production efficiency are achieved.

CN222743712UActive Publication Date: 2025-04-11ZLINK TECH(ZHENGZHOU) CO LTD
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Patent Information

Application Number
CN202421595267.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-11
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When replacing the existing wet wipe production equipment, staff need to operate it manually, which is very burdened and inefficient.

Method used

A roll-changing and material release device is designed, and a mechanical arm is used to drive the material grabbing parts to automatically grab and place the roll to realize automatic roll-changing and material release.

Benefits of technology

It reduces the labor burden of staff, improves the efficiency of wet wipe production, and can adapt to the automatic loading needs of multiple unwinding devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wet tissue production equipment, in particular to a roll changing and discharging device which comprises an uncoiling device used for uncoiling a cloth roll, a mechanical arm is arranged on the uncoiling device, and a grabbing part is arranged at the end, away from the uncoiling device, of the mechanical arm and used for grabbing the cloth roll. The mechanical arm can drive the grabbing part to be close to or away from the uncoiling device. The wet tissue production device has the effect of improving the wet tissue production efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of wet wipes production equipment, and in particular to a roll-changing and unloading device. Background Art

[0002] Wet wipes are a common hygiene product. Their raw materials are non-woven fabrics stored in rolls, which are processed into wet wipes.

[0003] The wet wipes production equipment is usually provided with an unwinding shaft for fixing the cloth roll (i.e. the wet wipes raw material). The unwinding shaft is rotatably connected to the frame, and rotating the unwinding shaft drives the cloth roll to rotate to achieve unwinding.

[0004] Usually, after the cloth roll is used up, the staff needs to remove the core tube of the cloth roll and then replace it with a new cloth roll. This process puts a heavy workload on the staff and the work efficiency is low. Utility Model Content

[0005] In order to improve the production efficiency of wet wipes, the present application provides a roll-changing and unloading device.

[0006] The present application provides a roll-changing and unwinding device that adopts the following technical solution:

[0007] A roll-changing and unwinding device comprises an unwinding device for unwinding a cloth roll, wherein a mechanical arm is arranged on the unwinding device, and a grabbing piece is arranged at one end of the mechanical arm away from the unwinding device, wherein the grabbing piece is used to grab the cloth roll, and the mechanical arm can drive the grabbing piece to approach or move away from the unwinding device.

[0008] By adopting the above technical solution, after the cloth roll on the unwinding device is used up, the mechanical arm is controlled to drive the material grabbing part close to the cloth roll, and the material grabbing part grabs the cloth roll. After the material grabbing part grabs the cloth roll, the mechanical arm drives the cloth roll close to the unwinding device and places the cloth roll on the unwinding device, realizing automatic roll change and material discharge, reducing the labor burden of the staff and improving the work efficiency of the staff.

[0009] Optionally, the unwinding device includes a frame and an unwinding shaft rotatably connected to the frame, and the unwinding shaft can be inserted into the core tube of the cloth roll to fix the cloth roll.

[0010] By adopting the above technical solution, the material grabbing piece is inserted into the core barrel to grab the cloth roll. The unwinding shaft is inserted into the core barrel to fix the cloth roll, and the unwinding shaft rotates to drive the cloth roll to rotate, thereby realizing the unwinding of the cloth roll.

[0011] Optionally, the material grabbing piece and the unwinding shaft are both inflatable shafts, the length of the material grabbing piece and the length of the unwinding shaft are less than or equal to the length of the cloth roll core tube, and the material grabbing piece and the unwinding shaft are provided with an annular rib, and the end face of the cloth roll can abut against the rib.

[0012] By adopting the above technical solution, the ribs are set to limit the position of the cloth roll, so that the position of the cloth roll is consistent each time it is loaded. At the same time, it is also convenient for the ribs on the gripping piece to push the cloth roll close to the unwinding shaft.

[0013] Optionally, the sum of the length of the material grabbing member and the length of the unwinding shaft is smaller than the length of the cloth roll core tube.

[0014] By adopting the above technical solution, the sum of the lengths of the grabbing piece and the unwinding shaft is less than the length of the core tube, that is, when the grabbing piece places the cloth roll on the unwinding shaft, a gap is set between the grabbing piece and the unwinding shaft, so that the two guard edges can press against the cloth roll, thereby improving the accuracy of positioning the cloth roll.

[0015] Optionally, a sliding assembly is provided between the robotic arm and the frame, the sliding assembly comprising a slide rail and a slide seat, the slide rail is arranged in a horizontal direction, the slide seat is slidably fitted on the slide rail, and the robotic arm is mounted on the slide seat.

[0016] By adopting the above technical solution, in the actual production process, multiple unwinding devices are arranged at intervals along the length direction of the slide rail, and the sliding slide seat can drive the robot arm to slide in the horizontal direction, so that the robot arm can correspond to multiple production lines and load multiple unwinding devices.

[0017] Optionally, a mounting plate is provided between the slide rail and the bracket, the mounting plate is fixed on the rack, and the slide rail is fitted with the mounting plate and fixedly connected to the mounting plate.

[0018] By adopting the above technical solution, a mounting plate is provided to provide support and installation space for the slide rail, thereby facilitating the installation of the slide rail and improving the stability of the slide rail after installation.

[0019] Optionally, a driving assembly is provided on the sliding seat, and the driving assembly includes a gear rack and a driving member, the rack is fixedly connected to the mounting plate, the gear is rotatably connected to the sliding seat and meshes with the rack; the driving member is installed on the sliding seat to drive the gear to rotate.

[0020] By adopting the above technical solution, the driving member drives the gear to rotate, and the gear rolls on the rack, thereby driving the sliding seat to slide.

[0021] Optionally, the gear is a helical gear.

[0022] By adopting the above technical solution, the gear is set as a helical gear, which improves the stability of the gear and rack transmission, thereby improving the sliding stability of the sliding seat, and facilitating the positioning of the robot arm.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. Set up a mechanical arm to improve manual roll changing and material feeding, reduce the labor burden of the staff, and improve the production efficiency of wet wipes;

[0025] 2. The robotic arm is slidably connected to the frame to facilitate the robotic arm to load multiple unwinding devices to meet the mass production of wet wipes in the factory. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0027] Figure 2 This is an embodiment of the present application Figure 1 Enlarged view of part A.

[0028] Figure 3 It is a state diagram of the unwinding of the gripping member in the embodiment of the present application, and is mainly used to show the dimensional relationship between the cloth roll and the gripping member and between the unwinding shaft and the cloth roll.

[0029] Figure numerals: 1. unwinding device; 11. frame; 12. rotating frame; 13. unwinding shaft; 2. mechanical arm; 3. driving assembly; 31. gear; 32. rack; 33. driving member; 4. material grabbing member; 5. sliding assembly; 51. slide rail; 52. sliding seat; 53. mounting plate. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-3 This application is described in further detail.

[0031] The embodiment of the present application discloses a roll-changing and unwinding device.

[0032] Reference Figure 1 and Figure 2 A roll-changing and unloading device includes an unwinding device 1 and a robotic arm 2. The unwinding device 1 is used to place a cloth roll and unwind the cloth roll to facilitate subsequent wet wipes processing. One end of the robotic arm 2 is connected to the unwinding device 1, and the end of the robotic arm 2 away from the unwinding device 1 is provided with a grabbing member 4 for grabbing the cloth roll. The robotic arm 2 can drive the grabbing member 4 to approach or move away from the unwinding device 1. The robotic arm 2 is controlled by a PLC program and can automatically place the cloth roll on the unwinding device 1, thereby reducing the labor burden of the staff and improving the wet wipes production efficiency. At the same time, the robotic arm 2 in this embodiment is set as a six-degree-of-freedom robotic arm 2 to improve the flexibility of the robotic arm 2 in driving the cloth roll to move.

[0033] Reference Figure 1 and Figure 2The unwinding device 1 includes a frame 11 and a rotating frame 12, and the rotating frame 12 is rotatably connected to the frame 11. A plurality of unwinding shafts 13 are arranged on the rotating frame 12 around its own rotation axis, and three are arranged in this embodiment. The unwinding shaft 13 is rotatably connected to the frame 11 around its own circumference, and the cloth roll can be sleeved on the unwinding shaft 13. In this embodiment, the unwinding shaft 13 is an air-expanding shaft, and the cloth roll is supported and fixed by the expansion and contraction of the air-expanding shaft. The rotation of the unwinding shaft 13 can drive the cloth roll to rotate, thereby realizing the unwinding of the cloth roll.

[0034] Reference Figure 1 and Figure 3 In this embodiment, the material grabbing piece 4 is also an inflatable shaft, and the length of the cloth roll core is defined as d0, the length of the material grabbing piece 4 is d1, and the length of the unwinding shaft 13 is d2; then d1+d2 is less than or equal to d0. An annular rib is sleeved on the inflatable shaft, and the sum of the lengths of the two inflatable shafts is set to be less than the length of the core tube, so that the core tube can abut against the rib after being sleeved on the inflatable shaft, so that the position of the cloth roll is consistent during multiple feeding processes. In this embodiment, and d1+d2 is less than d0, it is convenient for a rib on the material grabbing piece 4 to push the cloth roll to approach the unwinding shaft 13. The cloth roll is positioned by the rib on the unwinding shaft 13 to ensure that the cloth roll is in a consistent position on the equipment each time, thereby ensuring that the product position is consistent after the cloth is connected.

[0035] Reference Figure 1 and Figure 2 A sliding assembly 5 is provided between the robot arm 2 and the frame 11. The sliding assembly 5 includes a slide rail 51 and a slide seat 52. The slide rail 51 is arranged horizontally, and the slide seat 52 is slidably fitted on the slide rail 51. The robot arm 2 is fixedly connected to the slide seat 52 by screws, and the sliding slide seat 52 can drive the robot arm to slide. In the actual production process, multiple unwinding devices 1 can be arranged along the length direction of the slide rail 51, and the robot arm can replace the cloth rolls of multiple unwinding devices 1 by sliding the slide seat 52. A mounting plate 53 is provided between the slide rail 51 and the bracket. The slide rail 51 is fitted with the mounting plate 53 and fixedly connected to the mounting plate 53 by screws to facilitate the fixed installation of the slide rail 51. In order to improve the stability of the slide seat 52 during the sliding process, multiple slide rails 51 can be arranged at intervals in a direction perpendicular to its own length. In this embodiment, two are provided.

[0036] Reference Figure 1 and Figure 2, a driving assembly 3 is provided on the sliding seat 52, and the driving assembly 3 is used to drive the sliding seat 52 to move. The driving assembly 3 includes a rack 32, a gear 31 and a driving member 33, and the rack 32 is arranged along the length direction of the slide rail 51. The rack 32 is fixedly connected to the mounting plate 53 by screws. The gear 31 is rotatably connected to the sliding seat 52, and the gear 31 is meshed with the rack 32. The driving member 33 is installed on the sliding seat 52 and is used to drive the gear 31 to rotate. In this embodiment, the driving member 33 is a servo motor, and the housing of the servo motor is fixedly connected to the sliding seat 52 by screws. The output shaft of the servo motor is fixedly connected to the gear 31. The rotation of the output shaft of the servo motor can drive the gear 31 to rotate, thereby causing the gear 31 to roll on the rack 32 and drive the sliding seat 52 to move, thereby driving the sliding seat 52. In order to improve the stability of the sliding seat 52 during sliding, the gear 31 is set as a helical gear 31 in this embodiment.

[0037] The implementation principle of the roll changing and unloading device of the embodiment of the present application is as follows: the mechanical arm 2 drives the material grabbing member 4 to insert into the core tube of the cloth roll, and controls the air shaft to press against the inner wall of the core tube to grasp the cloth roll. Then the mechanical arm 2 drives the cloth roll to be sleeved on the unwinding shaft 13 to realize automatic roll changing and unloading.

[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A roll-changing and unwinding device, comprising an unwinding device (1) for unwinding a cloth roll, characterized in that: The unwinding device (1) is provided with a mechanical arm (2), and one end of the mechanical arm (2) away from the unwinding device (1) is provided with a material grabbing piece (4), the material grabbing piece (4) being used to grab the cloth roll, and the mechanical arm (2) can drive the material grabbing piece (4) to approach or move away from the unwinding device (1).

2. The roll-changing and unwinding device according to claim 1, characterized in that: The unwinding device (1) comprises a frame (11) and an unwinding shaft (13) rotatably connected to the frame (11); the unwinding shaft (13) can be inserted into a core tube of a cloth roll to fix the cloth roll.

3. A roll-changing and unwinding device according to claim 2, characterized in that: The material grabbing member (4) and the unwinding shaft (13) are both inflatable shafts, and the sum of the lengths of the material grabbing member (4) and the unwinding shaft (13) is less than or equal to the length of the cloth roll core tube; the material grabbing member and the unwinding shaft are sleeved with an annular retaining edge, and the end surface of the cloth roll can abut against the retaining edge.

4. A roll-changing and unwinding device according to claim 3, characterized in that: The sum of the length of the material grabbing member (4) and the length of the unwinding shaft (13) is less than the length of the cloth roll core tube.

5. The roll-changing and unwinding device according to claim 2, characterized in that: A sliding assembly (5) is provided between the mechanical arm (2) and the frame (11), the sliding assembly (5) comprising a sliding rail (51) and a sliding seat (52), the sliding rail (51) being arranged in a horizontal direction, the sliding seat (52) being slidably fitted on the sliding rail (51), and the mechanical arm (2) being mounted on the sliding seat (52).

6. A roll-changing and unwinding device according to claim 5, characterized in that: A mounting plate (53) is provided between the slide rail (51) and the bracket, the mounting plate (53) is fixed on the frame (11), and the slide rail (51) is fitted with the mounting plate (53) and fixedly connected to the mounting plate (53).

7. A roll-changing and unwinding device according to claim 6, characterized in that: A driving assembly (3) is arranged on the sliding seat (52), and the driving assembly (3) comprises a gear (31), a rack (32) and a driving member (33); the rack (32) is fixedly connected to the mounting plate (53); the gear (31) is rotatably connected to the sliding seat (52) and meshes with the rack (32); the driving member (33) is mounted on the sliding seat (52) and is used to drive the gear (31) to rotate.

8. The roll-changing and unwinding device according to claim 7, characterized in that: The gear (31) is a helical gear (31).