A device for recycling agricultural waste and comprehensive utilization of its fermentation products

By designing a comprehensive utilization device for agricultural waste resource utilization and its fermentation products, including crushing and stirring, scraping and cleaning units, the problem of rust caused by waste residue in solid waste resource treatment device is solved, and the long-term effectiveness of the device and efficient fermentation of waste are achieved.

CN222744235UActive Publication Date: 2025-04-11JINHUA HUALI CRAFT PLASTIC PACKAGING FACTORY
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Patent Information

Application Number
CN202420584056.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-04-11
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

After stirring, the existing solid waste resource utilization treatment device will leave waste residue on the crushing box and stirring shaft, which may cause rust for a long time and affect subsequent use.

Method used

A comprehensive utilization device for the resource utilization of agricultural waste and its fermentation products is designed, including a crushing and stirring device, a scraping unit and a cleaning unit. The crushing and stirring device drives the stirring shaft to rotate through the crushing motor, and the stirring dragon crushes and stirs the waste. The scraping unit avoids waste from adhering to the inner wall of the crushing tank through a scraping plate and a buffer assembly, and the cleaning unit flushes the inner wall of the crushing tank through a high-pressure spray head.

Benefits of technology

It effectively avoids the rust problem caused by waste residue, extends the service life of the device, and improves the fermentation efficiency of the waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of comprehensive utilization of agricultural waste, and in particular, relates to a device for comprehensive utilization of agricultural waste resources and fermentation products, including a crushing tank and a base, the crushing and stirring device including a crushing unit, a scraping unit and a cleaning unit, and a crushing and stirring device is arranged inside the crushing tank. The device for comprehensive utilization of agricultural waste resources and fermentation products starts the crushing motor to drive the stirring shaft to rotate inside the sealed bearing, thereby driving the stirring auger on its outer surface to rotate, to crush and stir the waste, so that the waste is fully mixed to facilitate subsequent fermentation, and while the stirring shaft rotates, it drives the connecting rod to rotate, thereby driving the scraper plate at its outer end through the buffer component to scrape off the waste adhered to the inner wall of the crushing tank, so as to prevent a large amount of waste from adhering to the inner wall of the crushing tank and corroding it.
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Description

Technical Field

[0001] The utility model relates to the technical field of comprehensive utilization of agricultural wastes, in particular to a device for resource conversion of agricultural wastes and comprehensive utilization of fermentation products thereof. Background Art

[0002] With the progress of society and the acceleration of enterprise production, more and more solid waste is generated. The traditional way to deal with solid waste is through landfill and stacking, which seriously occupies land resources and pollutes the ecological environment. At present, solid waste can be fermented through biotechnology to achieve the purpose of solid waste resource utilization.

[0003] As disclosed in Chinese patent announcement No. CN219043552U, a solid waste resource comprehensive utilization and treatment device is disclosed. When in use, the material is crushed by the crushing box and then enters the fermentation box from the feed pipe for fermentation. During fermentation, the output end of the rotating motor drives the stirring shaft to rotate, and the stirring shaft drives the stirring teeth to rotate, thereby stirring the material. After the material is fermented, gas is generated, and the gas enters the dehumidification box through the air inlet pipe. The activated carbon bag in the dehumidification box absorbs water vapor in the gas, so that the dry gas enters the gas storage tank through the air outlet pipe. On the other hand, the stirring shaft drives the first bevel gear to rotate, and the first bevel gear drives the second bevel gear meshing with it to rotate, and the second bevel gear drives the transmission rod to rotate. The transmission rod drives the support rod to rotate through the cooperation of the card bar and the card slot, thereby driving the activated carbon bag to rotate, so as to increase the contact area between the activated carbon bag and the gas.

[0004] However, the solid waste resource comprehensive utilization and treatment device in the above application has certain limitations. After stirring the materials, waste will remain on the crushing box and the stirring shaft, which may cause rust over a long period of time and affect subsequent use.

[0005] Therefore, we urgently need to provide a device for the resource utilization of agricultural waste and the comprehensive utilization of its fermentation products. Utility Model Content

[0006] The purpose of the utility model is to provide a device for the resource recovery of agricultural waste and the comprehensive utilization of its fermentation products, so as to solve the problem that after the material is stirred in the solid waste resource recovery and comprehensive utilization treatment device, waste will remain on the crushing box and the stirring shaft, which may cause rust over a long period of time and affect subsequent use.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for the resource utilization of agricultural waste and its fermentation products, comprising a crushing tank and a base, wherein the two bases are respectively fixedly connected to the left and right sides of the bottom of the crushing tank, and a crushing and stirring device is arranged inside the crushing tank.

[0008] The crushing and stirring device comprises a crushing unit, a scraping unit and a cleaning unit.

[0009] The crushing unit includes a crushing motor, a sealed bearing, a stirring shaft, and a stirring auger. The crushing motor is installed on the right outer surface of the crushing tank through a mounting plate. The two sealed bearings are respectively installed at the center of the left and right outer surfaces of the crushing tank. The stirring shaft is connected to the output end of the crushing motor, and its two ends are rotatably connected to the inside of the sealed bearings. The stirring auger is fixedly connected to the outer surface of the stirring shaft. Starting the crushing motor drives the stirring shaft to rotate inside the sealed bearing, thereby driving the stirring auger on its outer surface to rotate, so as to crush and stir the waste, so that the waste is fully mixed to facilitate subsequent fermentation.

[0010] A further improvement is that the scraper unit includes a connecting rod, a buffer assembly, and a scraper plate. The two connecting rods are respectively fixedly connected to the left and right outer surfaces of the stirring shaft, and the two groups of buffer assemblies are respectively installed on the outer ends of the connecting rods. The scraper plate is fixedly connected to the outer ends of the buffer assemblies. When the stirring shaft rotates, the connecting rod is driven to rotate, so that the scraper plate at its outer end is driven by the buffer assembly to scrape off the waste adhered to the inner wall of the crushing tank, thereby preventing a large amount of waste from adhering to the inner wall of the crushing tank and corroding it.

[0011] A further improvement is that the buffer assembly includes a mounting groove, a flexible spring, and a sliding rod, the mounting groove is opened inside the outer end of the connecting rod, the flexible spring is installed inside the mounting groove, the sliding rod is fixedly connected to the outer end of the flexible spring, and is slidably connected to the inside of the mounting groove, and its outer end is fixedly connected to the scraper plate. When the scraper plate rotates to scrape the inner wall of the crushing tank, the force generated by the contact between the two pushes the sliding rod to slide into the inside of the mounting groove and squeeze the flexible spring, thereby utilizing the elasticity of the flexible spring to buffer the impact force and avoid hard contact between the two, which may cause the scraper plate to break or the inner wall to be scratched.

[0012] A further improvement is that the cleaning unit includes an installation box, a water inlet pipe, a water distribution pipe, and a high-pressure nozzle. The installation box is fixedly connected to the top of the crushing tank, the water inlet pipe extends into the interior of the installation box, the water distribution pipe is fixedly connected to the bottom of the water inlet pipe, and a plurality of high-pressure nozzles are horizontally and equidistantly fixedly connected to the bottom of the water distribution pipe. After the waste is crushed, stirred and transported, clean water is poured into the interior of the water distribution pipe through the water inlet pipe and sprayed out through the high-pressure nozzle, thereby flushing the inner wall of the crushing tank and its internal structure to prevent it from being corroded by the waste, thereby increasing the service life of the device. Diluting the waste with water is more conducive to its fermentation.

[0013] A further improvement is that a feed pipe is fixedly connected to the right side of the top of the crushing tank, and a discharge pipe is fixedly connected to the bottom of the left outer surface of the crushing tank. An electric sealing valve is installed on the outer surface of the discharge pipe. The waste is introduced into the interior of the crushing tank through the feed pipe. After the waste is mixed, the electric sealing valve is started to discharge the waste through the discharge pipe for fermentation.

[0014] A further improvement is that a fermentation box is placed on the left side of the crushing tank, and the discharge pipe extends into the interior of the fermentation box. A gas pipe is fixedly connected to the top of the fermentation box. The waste falling into the fermentation box is fermented and the biogas generated is discharged through the gas pipe, so that resources are reused for the second time, thereby improving resource utilization.

[0015] A further improvement is that a sealed door is installed on the front of the fermentation box through a hinge, and an observation window is installed on the front of the sealed door. The waste capacity inside the fermentation box can be observed in real time through the observation window. When there is too much waste, the sealed door can be opened to take out part of the fermented waste.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The device for comprehensive utilization of agricultural waste resources and fermentation products starts the crushing motor to drive the stirring shaft to rotate inside the sealed bearing, thereby driving the stirring auger on its outer surface to rotate, to crush and stir the waste, so that the waste is fully mixed to facilitate subsequent fermentation.

[0018] 2. The device for comprehensive utilization of agricultural waste resources and fermentation products drives the connecting rod to rotate while the stirring shaft rotates, thereby driving the scraper plate at its outer end to scrape off the waste adhered to the inner wall of the crushing tank through the buffer component, thereby preventing a large amount of waste from adhering to the inner wall of the crushing tank and corroding it.

[0019] 3. In the device for comprehensive utilization of agricultural waste resources and fermentation products, when the scraper plate rotates to scrape the inner wall of the crushing tank, the force generated by the contact between the two pushes the slide bar to slide into the inside of the installation groove and squeeze the flexible spring, thereby utilizing the elasticity of the flexible spring to buffer the impact force and avoid hard contact between the two, which may cause the scraper plate to break or the inner wall to be scratched.

[0020] 4. The device for comprehensive utilization of agricultural waste resources and fermentation products, after the waste is crushed, stirred and transported, clean water is poured into the water distribution pipe through the water inlet pipe and sprayed out through the high-pressure nozzle, thereby flushing the inner wall of the crushing tank and its internal structure to prevent it from being corroded by the waste, thereby increasing the service life of the device, and diluting the waste with water is more conducive to its fermentation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front view structural schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the crushing tank of the utility model;

[0023] Figure 3 For the utility model Figure 2 The schematic diagram of the cross-sectional structure at A in the middle;

[0024] Figure 4 This is a schematic cross-sectional structural diagram of the cleaning unit of the present utility model.

[0025] In the figure: 1. Crushing tank; 2. Base; 301. Crushing motor; 302. Sealed bearing; 303. Stirring shaft; 304. Stirring auger; 305. Connecting rod; 3061. Mounting slot; 3062. Flexible spring; 3063. Slide rod; 307. Scraper plate; 308. Mounting box; 309. Water inlet pipe; 310. Water distribution pipe; 311. High-pressure nozzle; 312. Feed pipe; 313. Discharge pipe; 314. Electric sealing valve; 401. Fermentation box; 402. Gas pipe; 403. Sealed door; 404. Observation window. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0028] Embodiment 1: A device for comprehensive utilization of agricultural waste resources and fermentation products, comprising a crushing tank 1 and a base 2, wherein the two bases 2 are fixedly connected to the left and right sides of the bottom of the crushing tank 1, respectively, and a crushing and stirring device is arranged inside the crushing tank 1.

[0029] The crushing and stirring device comprises a crushing unit.

[0030] The crushing unit includes a crushing motor 301, a sealed bearing 302, a stirring shaft 303, and a stirring auger 304. The crushing motor 301 is installed on the right outer surface of the crushing tank 1 through a mounting plate. Two sealed bearings 302 are respectively installed at the center of the outer surfaces of the left and right sides of the crushing tank 1. The stirring shaft 303 is connected to the output end of the crushing motor 301, and its two ends are respectively rotatably connected to the inside of the sealed bearing 302. The stirring auger 304 is fixedly connected to the outer surface of the stirring shaft 303. Starting the crushing motor 301 drives the stirring shaft 303 to rotate inside the sealed bearing 302, thereby driving the stirring auger 304 on its outer surface to rotate, so as to crush and stir the waste, so that the waste is fully mixed to facilitate subsequent fermentation.

[0031] A feed pipe 312 is fixedly connected to the right side of the top of the crushing tank 1, and a discharge pipe 313 is fixedly connected to the bottom of the left outer surface of the crushing tank 1. An electric sealing valve 314 is installed on the outer surface of the discharge pipe 313. The waste is introduced into the interior of the crushing tank 1 through the feed pipe 312. After the waste is mixed, the electric sealing valve 314 is started to discharge the waste through the discharge pipe 313 for fermentation.

[0032] A fermentation box 401 is placed on the left side of the crushing tank 1, and the discharge pipe 313 extends into the interior of the fermentation box 401. A gas pipe 402 is fixedly connected to the top of the fermentation box 401. The waste falling into the fermentation box 401 is fermented and the biogas generated is discharged through the gas pipe 402, which is used for the secondary utilization of resources and improves the utilization rate of resources.

[0033] A sealed door 403 is installed on the front of the fermentation box 401 through a hinge, and an observation window 404 is installed on the front of the sealed door 403. The waste capacity inside the fermentation box 401 can be observed in real time through the observation window 404. When there is too much waste, the sealed door 403 can be opened to take out some of the fermented waste.

[0034] Embodiment 2: On the basis of embodiment 1, the crushing and stirring device includes a scraper unit, which includes a connecting rod 305, a buffer assembly, and a scraper plate 307. The two connecting rods 305 are respectively fixedly connected to the left and right outer surfaces of the stirring shaft 303, and the two groups of buffer assemblies are respectively installed on the outer ends of the connecting rods 305. The scraper plate 307 is fixedly connected to the outer end of the buffer assembly. When the stirring shaft 303 rotates, the connecting rod 305 is driven to rotate, so that the scraper plate 307 at its outer end is driven by the buffer assembly to scrape off the waste adhered to the inner wall of the crushing tank 1, so as to prevent a large amount of waste from adhering to the inner wall of the crushing tank 1 and corroding it.

[0035] The buffer assembly includes a mounting groove 3061, a flexible spring 3062, and a slide bar 3063. The mounting groove 3061 is opened inside the outer end of the connecting rod 305, and the flexible spring 3062 is installed inside the mounting groove 3061. The slide bar 3063 is fixedly connected to the outer end of the flexible spring 3062 and is slidably connected to the inside of the mounting groove 3061, and its outer end is fixedly connected to the scraper plate 307. When the scraper plate 307 rotates to scrape the inner wall of the crushing tank 1, the force generated by the contact between the two pushes the slide bar 3063 to slide into the inside of the mounting groove 3061 and squeeze the flexible spring 3062, thereby utilizing the elasticity of the flexible spring 3062 to buffer the impact force and avoid hard contact between the two, which may cause the scraper plate 307 to break or the inner wall to be scratched.

[0036] Embodiment 3: On the basis of Embodiment 2, the crushing and stirring device also includes a cleaning unit, which includes an installation box 308, a water inlet pipe 309, a water distribution pipe 310, and a high-pressure nozzle 311. The installation box 308 is fixedly connected to the top of the crushing tank 1, the water inlet pipe 309 extends into the interior of the installation box 308, the water distribution pipe 310 is fixedly connected to the bottom of the water inlet pipe 309, and a plurality of high-pressure nozzles 311 are fixedly connected to the bottom of the water distribution pipe 310 at equal intervals horizontally.

[0037] After the waste is crushed, stirred and transported, clean water is poured into the water distribution pipe 310 through the water inlet pipe 309 and sprayed out through the high-pressure nozzle 311, thereby flushing the inner wall of the crushing tank 1 and its internal structure to prevent them from being corroded by the waste, thereby increasing the service life of the device, and diluting the waste with water is more conducive to its fermentation.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A device for recycling agricultural waste and comprehensive utilization of its fermentation products, comprising a crushing tank (1) and a base (2), wherein the two bases (2) are respectively fixedly connected to the left and right sides of the bottom of the crushing tank (1), characterized in that: The crushing tank (1) is provided with a crushing and stirring device inside; The crushing and stirring device comprises a crushing unit, a scraping unit and a cleaning unit; The crushing unit comprises a crushing motor (301), a sealed bearing (302), a stirring shaft (303), and a stirring auger (304); the crushing motor (301) is mounted on the right outer surface of the crushing tank (1) via a mounting plate; the two sealed bearings (302) are respectively mounted at the center of the left and right outer surfaces of the crushing tank (1); the stirring shaft (303) is connected to the output end of the crushing motor (301), and its two ends are respectively rotatably connected to the inside of the sealed bearing (302); and the stirring auger (304) is fixedly connected to the outer surface of the stirring shaft (303); The scraper unit comprises a connecting rod (305), a buffer assembly, and a scraper plate (307); the two connecting rods (305) are respectively fixedly connected to the left and right outer surfaces of the stirring shaft (303); the two groups of buffer assemblies are respectively installed on the outer ends of the connecting rods (305); and the scraper plate (307) is fixedly connected to the outer ends of the buffer assemblies.

2. The device for recycling agricultural waste and comprehensive utilization of its fermentation products according to claim 1, characterized in that: The buffer assembly comprises a mounting groove (3061), a flexible spring (3062), and a sliding rod (3063); the mounting groove (3061) is opened inside the outer end of the connecting rod (305); the flexible spring (3062) is installed inside the mounting groove (3061); the sliding rod (3063) is fixedly connected to the outer end of the flexible spring (3062) and is slidably connected to the inside of the mounting groove (3061); and its outer end is fixedly connected to the scraper plate (307).

3. The device for recycling agricultural waste and comprehensive utilization of its fermentation products according to claim 2, characterized in that: The cleaning unit comprises a mounting box (308), a water inlet pipe (309), a water distribution pipe (310), and a high-pressure nozzle (311); the mounting box (308) is fixedly connected to the top of the crushing tank (1); the water inlet pipe (309) extends into the interior of the mounting box (308); the water distribution pipe (310) is fixedly connected to the bottom of the water inlet pipe (309); and a plurality of high-pressure nozzles (311) are fixedly connected to the bottom of the water distribution pipe (310) at equal intervals horizontally.

4. The device for recycling agricultural waste and comprehensive utilization of its fermentation products according to claim 3, characterized in that: A feed pipe (312) is fixedly connected to the right side of the top of the crushing tank (1), a discharge pipe (313) is fixedly connected to the bottom of the left outer surface of the crushing tank (1), and an electric sealing valve (314) is installed on the outer surface of the discharge pipe (313).

5. The device for recycling agricultural waste and comprehensive utilization of its fermentation products according to claim 4, characterized in that: A fermentation box (401) is placed on the left side of the crushing tank (1), and the discharge pipe (313) extends into the interior of the fermentation box (401). A gas supply pipe (402) is fixedly connected to the top of the fermentation box (401).

6. The device for recycling agricultural waste and comprehensive utilization of its fermentation products according to claim 5, characterized in that: A sealed door (403) is installed on the front of the fermentation box (401) via hinges, and an observation window (404) is installed on the front of the sealed door (403).

Citation Information

Patent Citations

  • Novel solid waste resource comprehensive utilization treatment device

    CN219043552U