A chain plate for heating a fermentation bed
By designing the air guide space and air guide plate unit on the fermentation bed chain plate, combining the circulating fan and hot air guide plate of the heating unit, the chain plate is heated, which solves the problem of material temperature reduction caused by traditional chain plates and ensures the stability of the temperature of the fermentation process.
Patent Information
- Application Number
- CN202420969112.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Due to the contact of the ambient temperature of the traditional fermentation bed chain plate, the temperature of the material decreases when it comes into contact with the chain plate, affecting the fermentation process.
A chain plate for heating of fermentation bed is designed, with a wind guide space between the upper and lower parts of the chain plate, and a wind guide plate unit is arranged to form a continuous S-shaped air path, and the heating unit is used to realize the heating of the chain plate through a circulating fan and a hot air guide plate.
By heating the chain plate, ensure that the temperature of the chain plate is stable before contacting the material and during the material conveying process, avoiding the material temperature being affected by the environment, and ensuring the stability of the fermentation process.
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Figure CN222744280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation beds, and more specifically to a chain plate for heating a fermentation bed. Background Art
[0002] During the fermentation process, in order to ensure the environmental temperature and humidity required for enzyme degradation of the fermentation liquid, a stable temperature and humidity environment needs to be provided to the fermentation bed equipment and the materials in the fermentation bed. The bottom of the traditional fermentation bed adopts a chain plate structure. The chain plate is a stainless steel plate. The bottom of the chain plate is located in the production workshop environment. The bottom of the chain plate is in contact with the environment, causing the temperature of the chain plate to be the ambient temperature.
[0003] When the chain plate continuously turns over and enters the fermentation bed to contact the material, the material enters the fermentation bed and contacts the cold chain plate, which causes the material temperature to drop and affects the fermentation of the material. Therefore, how to provide a chain plate with a heating function has become a research direction for those skilled in the art. Utility Model Content
[0004] The utility model aims to provide a chain plate for heating a fermentation bed, in order to solve the technical problems in the background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A chain plate for heating a fermentation bed comprises: an air guide space between the upper and lower parts of the chain plate, an air guide plate unit is arranged in the air guide space, and the air guide plate unit is used to configure the air path in the air guide space into a continuous S shape.
[0007] In some embodiments, the air guide plate unit includes a plurality of hot air guide plates, and the plurality of hot air guide plates are arranged in a left-right staggered manner in the same vertical column, so that the air path in the air guide space is configured as a continuous S-shape.
[0008] In some embodiments, a plurality of machine body cross beams are provided in the air guide space, and the hot air guide plates are arranged on the machine body cross beams.
[0009] In some embodiments, one end of the air guide space is an air inlet, and the other end is an air return outlet, and the air inlet and the air return outlet are respectively located at two ends of a continuous S shape.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. By heating the chain plate, it can be ensured that the temperature of the chain plate is equal to the preset temperature before it contacts the material and during the material conveying process, thereby ensuring that the material temperature is stable and not affected by the environment.
[0012] 2. This application is suitable for production workshops of various sizes and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the automatic heating device for the fermentation bed in this embodiment;
[0014] Figure 2 A schematic diagram of a fermentation bed of the automatic fermentation bed heating device with a portion of the air guide plate unit removed;
[0015] Figure 3 This is a schematic diagram of the air guide plate unit of the present application.
[0016] Figure 4 This is a schematic diagram of the return air outlet of the fermentation bed automatic heating device of the present application.
[0017] Figure 5 Schematic diagram of the chain plate used for heating the fermentation bed. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals throughout represent the same or similar parts or parts with the same or similar functions. The described embodiments are part of the embodiments of the present application, not all of the embodiments. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0019] The embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0020] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0021] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0022] In addition, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product, or display that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed but may include other steps or elements not explicitly listed or inherent to such process, method, product, or display.
[0023] The following will be combined Figure 1-Figure 5 , a fermentation bed automatic heating device involved in the embodiment of the present application is described in detail. It is worth noting that the following embodiments are only used to explain the present application and do not constitute a limitation of the present application. In order to further illustrate the fermentation bed heating chain plate of the present application, it is applied to a fermentation bed automatic heating device for detailed description below.
[0024] Embodiment 1:
[0025] See also Figure 1-Figure 5 , an automatic heating device for a fermentation bed, comprising: an air guide space, a conveying unit, and a heating unit 2, wherein the air guide space is composed of an upper portion 5.2 and a lower portion 5.1 of a chain plate 5 and a fermentation bed 4; the chain plate and the fermentation bed 4 are both existing, so the air guide space here is composed of the bottom and upper portion of the chain plate and the body of the fermentation bed 4 to form an independent closed space. The chain plate continuously turns over in the fermentation bed 4 to convey materials.
[0026] Specifically, the chain drive 1 drives the chain to operate in the fermentation bed 4 through the driving wheel 1.1, and the material enters the fermentation bed 4 from the feeding end 4.1. The chain can be continuously transported through the driving wheel 1.1 and the redirecting wheel 1.2, and the material is sent to the downstream process from the discharging end 4.2.
[0027] The conveying unit is used to suck out the air in the air-guiding space from one side and send it in from the other side; the conveying unit includes an air inlet 2.1, a return air inlet 2.4, a conveying pipeline and a circulating fan 2.3, the air inlet 2.1 is opened on the side of the discharge end 4.2 of the air-guiding space close to the fermentation bed 4; the return air inlet 2.4 is opened on the side of the feed end 4.1 of the air-guiding space close to the fermentation bed 4; the circulating fan 2.3 connects the air inlet 2.1 and the return air inlet 2.4 through a conveying pipeline. The heating unit 2 is arranged on the conveying unit, and is used to heat the air sucked out from one side of the air-guiding space and send it back to the air-guiding space from the other side. The heating unit 2 is arranged on the conveying pipeline between the circulating fan 2.3 and the air inlet 2.1.
[0028] The return air port 2.4 sucks the air of the air guide space, and sends it to the heating unit 2 for heat exchange through the circulation fan 2.3, and then enters the air guide space through the air inlet 2.1. Furthermore, a series of hot air guide plates 4.3 are arranged in the air guide space, and the hot air guide plates 4.3 are fixed on the body cross beam of the air guide space. The hot air guide plates 4.3 are staggered left and right on the same longitudinal column to make the air flow form an "S" shape, so that the hot air flow rate is reduced and evenly distributed in the entire chain plate space, so as to realize the function of sufficient heat exchange of the upper and lower chain plates, and finally reach the return air port 2.4, and are sucked in by the fan again to form a hot air circulation.
[0029] Among them, the heating unit 2 can be an electric heating wire, an infrared heater 2.2 or a steam heater 2.2, and a hot air circulation system is formed through the circulating fan 2.3. The hot air circulates in the air guide space for hot air heating to ensure that the temperature of the chain plate is equal to the preset temperature before contacting the material and during the material conveying process.
[0030] In some embodiments, a sensor 3 and a controller are also included. The sensor 3 is used to detect the chain plate temperature at the return air outlet 2.4, and the controller is connected to the sensor 3 and the heating unit 2 respectively.
[0031] The temperature sensor 3 is used to monitor the temperature of the chain plate in real time. The temperature sensor 3 is installed at the return air outlet 2.4 of the hot air circulation to accurately measure the temperature of the hot air circulation, thereby ensuring the temperature of the chain plate.
[0032] The controller may be a microcontroller or a PLC (Programmable Logic Controller). The controller receives a signal from the temperature sensor 3 and controls the output power of the heating unit 2 according to a preset temperature value. When the temperature of the chain plate is lower than the preset temperature, the controller increases the output power of the heating unit 2 to increase the temperature of the chain plate; when the temperature of the chain plate is higher than the preset temperature, the controller reduces the output power of the heating unit 2 to reduce the temperature of the chain plate.
[0033] After the equipment is started, it first enters the preheating mode, starts the chain drive 1, the heater 2.2 and the circulating fan 2.3, and preheats the chain. When the preheating temperature reaches the set temperature, it enters the ready state, and the fermentation bed 4 can enter the material to start production.
[0034] After production starts, the temperature value of the chain plate is fed back by the temperature sensor 3 and the heater 2.2 is adjusted through PID control. When the temperature of the chain plate is lower than the preset temperature, the controller will increase the output power of the heater 2.2 to increase the temperature of the chain plate; when the temperature of the chain plate is higher than the preset temperature, the controller will reduce the output power of the heater 2.2 to reduce the temperature of the chain plate.
[0035] When production is finished, the equipment returns to the ready state and determines whether the fermentation bed 4 is in a state that allows production through temperature feedback from the temperature sensor 3, thereby starting the next production. If production is finished, the chain drive 1 and the heater 2.2 stop, and the circulating fan 2.3 keeps running to cool down. When the temperature reaches the set cooling temperature, the equipment stops and ends operation.
[0036] The utility model has a novel structure and strong practicality. The device can prevent the temperature change of the production workshop environment from affecting the temperature of the fermentation bed 4 equipment and the fermentation material, so as to ensure the temperature stability of the fermentation material and the bottom plate of the fermentation bed 4. By real-time monitoring of the chain plate temperature and controlling the output power of the heating unit 2 according to the preset temperature value, the temperature of the chain plate is as close to the preset temperature as possible before contacting the material, thereby ensuring the temperature stability of the material without being affected by the environment or minimizing the impact.
[0037] The above description is only a preferred embodiment of the present invention and is used to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A chain plate for heating a fermentation bed, characterized in that: include: An air guide space is provided between the upper and lower parts of the chain plate, and an air guide plate unit is arranged in the air guide space. The air guide plate unit is used to configure the air path in the air guide space into a continuous S shape.
2. A fermentation bed heating chain plate according to claim 1, characterized in that: The air guide plate unit includes a plurality of hot air guide plates, which are arranged in a left-right staggered manner in the same longitudinal column, so that the air path in the air guide space is configured into a continuous S-shape.
3. A fermentation bed heating chain plate according to claim 2, characterized in that: A plurality of machine body cross beams are arranged in the air guide space, and the hot air guide plates are arranged on the machine body cross beams.
4. A fermentation bed heating chain plate according to claim 1, characterized in that: One end of the air guide space is an air inlet, and the other end is an air return outlet, and the air inlet and the air return outlet are respectively located at two ends of a continuous S shape.