A water jacket device for a fuming furnace
By installing a shielding mechanism on the exhaust hole of the smoky furnace water jacket device, the problem of impurities and foreign matter entering caused by the lack of smoky furnace vents is solved, and the stability of ventilation and the service life of the furnace bricks in the smoky furnace are achieved.
Patent Information
- Application Number
- CN202421527330.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The exhaust holes in the existing smoke furnace vent water jacket device lack a blocking structure, resulting in easy entry of impurities and foreign matters, causing blockage of the exhaust holes, affecting ventilation, and unable to meet the needs of use.
A smoking furnace water jacket device is designed, including a vent water jacket main body, a coal spray air jacket core and a water inlet pipe. An air exhaust hole is installed inside the vent water jacket main body, and a shielding mechanism is installed thereon. The shielding mechanism consists of a sliding shielding plate, a reducer motor, a rack and a transmission gear. The shielding plate can be slidably displaced to block or open the exhaust hole.
Through the design of the shielding mechanism, impurities and foreign matters can be effectively prevented from entering the exhaust hole, avoid blockage, ensure smooth ventilation, extend the service life of the furnace bricks in the smoke furnace, and reduce production costs.
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Figure CN222744367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting equipment, in particular to a water jacket device for a fuming furnace. Background Art
[0002] The fuming furnace is a reduction smelting furnace that uses blasting to blow coal foam into zinc-containing molten slag for reduction, producing zinc oxide and water-quenched slag. The furnace body is mainly composed of a water jacket, furnace bricks and a wind jacket core. The coal-spraying wind jacket core in the tuyere water jacket is 20 cm away from the bottom furnace brick. During the smelting process, blasting and violent reactions cause the molten hot slag to boil and roll above the furnace bricks, causing serious scouring of the furnace bricks. The average service life is 3 months, which is short, affecting the continuous production of the "three-continuous furnace" and increasing production costs.
[0003] After searching, the announcement number CN214400665U discloses a new type of fuming furnace tuyere water jacket device, including a tuyere water jacket body, the outer side of the tuyere water jacket body is fixedly connected with a fixed sleeve frame, and the top of one side of the tuyere water jacket body is fixedly connected with a plurality of coal-injected air jacket cores, the top of the other side of the tuyere water jacket body is fixedly connected with a water inlet, one side of the fixed sleeve frame is fixedly connected with a plurality of drain ports, and the interior of the tuyere water jacket body is fixedly connected with a cooling plate. The utility model is connected to the coal-injected air jacket core through the tuyere water jacket body, the coal-injected air jacket core, the exhaust port, the vent and the pad, and the fan is connected to the coal-injected air jacket core, so that the blast enters the furnace body from the coal-injected air jacket core, and the exhaust port and the vent can discharge the airflow in the furnace, and the airflow delivered by the fan is used to generate ventilation, thereby reducing the blast and violent reaction to make the molten hot slag boil and roll above the furnace bricks, and the scouring of the furnace bricks, which is convenient for the staff to use.
[0004] However, the exhaust holes in the new type of fumigation furnace tuyere water jacket device of the utility model lack a shielding structure, and the entire exhaust hole is exposed, making it very easy for impurities and foreign matter to enter, causing the exhaust holes to be easily blocked, thereby affecting ventilation, and thus failing to meet usage requirements. Therefore, a fumigation furnace water jacket device is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a fumigation furnace water jacket device, which has the advantages of being highly practical and capable of shielding the exhaust holes, thus solving the problem of lack of a shielding structure at the exhaust holes.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water jacket device for a fuming furnace, comprising a water jacket structure for a fuming furnace, the water jacket structure comprising a tuyere water jacket body, a coal injection tuyere core fixedly mounted on the tuyere water jacket body, and a water inlet pipe, an exhaust hole is opened inside the tuyere water jacket body, and a shielding mechanism for shielding the exhaust hole is provided on the tuyere water jacket body;
[0007] The shielding mechanism includes a shielding plate slidably arranged on the tuyere water jacket body, a reduction motor arranged on the tuyere water jacket body, a rack arranged on the shielding plate, and a transmission gear fixedly installed on the output shaft of the reduction motor and meshing with the rack.
[0008] Furthermore, a mounting groove is provided inside the shielding plate, and a rack is fixedly mounted on the inner bottom wall of the mounting groove, and the transmission gear extends into the mounting groove and meshes with the rack.
[0009] Furthermore, a through hole communicating with the outside is opened on one side of the air inlet water jacket body, and a guide block for limiting the baffle is fixedly installed between the inner walls on the opposite side of the through hole.
[0010] Furthermore, the shielding plate is provided with sliding grooves adapted to the guide blocks inside the shielding plate near the coal injection air sleeve core and both sides of the water inlet pipe, and the two guide blocks are slidably connected to the two sliding grooves respectively.
[0011] Furthermore, the length of the slide groove is adapted to the moving distance of the baffle plate, and the length of the slide groove is adapted to the length of the rack. Two symmetrically arranged plug rods are fixedly installed on the side of the baffle plate away from the through-hole, and the two plug rods are both plugged into the inner side of the air outlet water jacket body.
[0012] Furthermore, a mounting frame is fixedly mounted on the inner side wall of the air outlet water jacket body by bolts, and the reduction motor is fixedly mounted on the mounting frame.
[0013] Furthermore, positioning holes are provided inside the air vent water jacket body and inside the shielding plate, and the positioning holes on the air vent water jacket body are connected to the through openings, and positioning rods for fixing the shielding plate are inserted into the positioning holes on the air vent water jacket body.
[0014] Furthermore, a plurality of equidistantly arranged pads are fixedly mounted on the lower surface of the tuyere water jacket body, and ventilation holes are arranged inside the pads.
[0015] Compared with the prior art, the utility model provides a fumigation furnace water jacket device, which has the following beneficial effects:
[0016] 1. The water jacket device of the fumigation furnace can shield the exhaust holes, so that it can be used according to different needs to prevent impurities or foreign matter from entering the exhaust holes, thereby achieving the advantages of strong practicality and being able to shield the exhaust holes, solving the problem of lack of shielding structure at the exhaust holes.
[0017] 2. The water jacket device of the fumigation furnace realizes the limiting of the baffle plate through the coordinated use of the guide block and the slide groove, so that the baffle plate can be linearly displaced to achieve stable adjustment. After the baffle plate is displaced to the appropriate position, the positioning rod is inserted into the positioning hole to fix the baffle plate and ensure that the baffle plate is stably placed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the water jacket structure of the utility model;
[0020] Figure 3 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown.
[0021] In the figure: 1. water jacket structure; 101. air outlet water jacket body; 102. coal injection air jacket core; 103. water inlet pipe; 104. exhaust hole; 105. cushion block; 2. through-hole; 3. guide block; 4. shielding mechanism; 401. shielding plate; 402. mounting frame; 403. reduction motor; 404. rack; 405. transmission gear; 406. mounting groove; 407. slide groove; 408. positioning hole; 409. positioning rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1:
[0024] See also Figure 1-3 A water jacket device for a fuming furnace comprises a water jacket structure 1 for the fuming furnace, the water jacket structure 1 comprises a tuyere water jacket body 101, a coal injection air jacket core 102 and a water inlet pipe 103 fixedly mounted on the tuyere water jacket body 101, an exhaust hole 104 is opened inside the tuyere water jacket body 101, and a shielding mechanism 4 for shielding the exhaust hole 104 is arranged on the tuyere water jacket body 101; a plurality of equidistantly arranged pads 105 are fixedly mounted on the lower surface of the tuyere water jacket body 101, and ventilation holes are arranged inside the pads 105. The fan is connected to the coal-injection air sleeve core 102, so that the blast enters the furnace body from the coal-injection air sleeve core 102, so that the blast causes the molten hot slag to react violently in the furnace. The exhaust holes 104 and the ventilation holes can discharge the wind flow in the furnace, and ventilation is generated by cooperating with the air flow delivered by the fan, thereby reducing the blast and the violent reaction that causes the molten hot slag to boil and roll above the furnace bricks, and the scouring of the furnace bricks, thereby extending the service life of the furnace bricks inside the fuming furnace, reducing the frequency of replacement of the fuming furnace bricks, and reducing production costs.
[0025] It should be noted that the water jacket structure 1 is a conventional technology known to the public in the prior art, so its specific structural composition and working principle will not be described in detail in this article.
[0026] In this embodiment, the shielding mechanism 4 includes a shielding plate 401 slidably arranged on the tuyere water jacket body 101, a reduction motor 403 arranged on the tuyere water jacket body 101, a rack 404 arranged on the shielding plate 401, and a transmission gear 405 fixedly installed on the output shaft of the reduction motor 403 and meshing with the rack 404.
[0027] The shielding plate 401 has a mounting groove 406 formed inside, and the rack 403 is fixedly mounted on the inner bottom wall of the mounting groove 406, and the transmission gear 405 extends into the mounting groove 406 and meshes with the rack 404. A mounting frame 402 is fixedly mounted on the inner wall of the tuyere water jacket body 101 by bolts, and the reduction motor 403 is fixedly mounted on the mounting frame 402.
[0028] In this embodiment, a through hole 2 communicating with the outside is provided on one side of the air inlet water jacket body 101, and a guide block 3 for limiting the position of the baffle plate 401 is fixedly installed between the inner walls on the opposite side of the through hole 2. Slide grooves 407 adapted to the guide blocks 3 are provided inside the baffle plate 401 near the coal injection air jacket core 102 and the water inlet pipe 103, and two guide blocks 3 are slidably connected to the two slide grooves 407 respectively. Through the coordinated use of the guide block 3 and the slide groove 407, the baffle plate 301 is limited, so that the baffle plate 301 can be linearly displaced, and the advantage of stable adjustment is achieved.
[0029] It should be noted that the length of the slide groove 407 is adapted to the moving distance of the shielding plate 401, and the length of the slide groove 407 is adapted to the length of the rack 404. Two symmetrically arranged plug rods are fixedly installed on the side of the shielding plate 401 away from the through-hole 2, and the two plug rods are plugged into the inner side of the tuyere water jacket body 101. The plug rods are connected to the tuyere water jacket body 1, so that the shielding plate 401 can be limited and fixed when shielding the exhaust hole 104.
[0030] Embodiment 2:
[0031] See also Figure 3 On the basis of the first embodiment, positioning holes 408 are provided inside the air outlet water jacket body 101 and inside the baffle plate 401, and the positioning holes 408 on the air outlet water jacket body 101 are connected with the through-hole 2, and a positioning rod 409 for fixing the baffle plate 401 is inserted into the positioning hole 408 on the air outlet water jacket body 101.
[0032] In this embodiment, the number of the positioning holes 408 of the shielding plate 401 is two, and the two positioning holes 408 are located on the upper surface of the shielding plate 401 on opposite sides.
[0033] By adopting the above technical solution, the shielding plate 401 is fixed, ensuring that the shielding plate 401 is stably placed.
[0034] The working principle of the above embodiment is:
[0035] When in use, the transmission gear 405 is driven to rotate by the reduction motor 403, and the transmission gear 405 rotates and engages with the rack 404 to drive the baffle plate 401 to move left and right, thereby blocking or opening the exhaust hole 104. It can be used according to different needs to prevent impurities or foreign objects from entering the exhaust hole 104. After the baffle plate 401 is moved to a suitable position, the positioning rod 409 is inserted into the positioning hole 408 to fix the baffle plate 401.
[0036] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water jacket device for a fuming furnace, comprising a water jacket structure (1) for a fuming furnace, characterized in that: The water jacket structure (1) comprises a tuyere water jacket body (101), a coal injection tuyere core (102) fixedly mounted on the tuyere water jacket body (101), and a water inlet pipe (103); an exhaust hole (104) is provided inside the tuyere water jacket body (101); and a shielding mechanism (4) for shielding the exhaust hole (104) is provided on the tuyere water jacket body (101); The shielding mechanism (4) comprises a shielding plate (401) slidably arranged on the tuyere water jacket body (101), a reduction motor (403) arranged on the tuyere water jacket body (101), a rack (404) arranged on the shielding plate (401), and a transmission gear (405) fixedly mounted on the output shaft of the reduction motor (403) and meshing with the rack (404).
2. A fuming furnace water jacket device according to claim 1, characterized in that: The shielding plate (401) is provided with a mounting groove (406) inside, and the rack (404) is fixedly mounted on the inner bottom wall of the mounting groove (406), and the transmission gear (405) extends into the mounting groove (406) and meshes with the rack (404).
3. The water jacket device of a fuming furnace according to claim 1, characterized in that: A through hole (2) communicating with the outside is provided on one side of the air inlet water jacket body (101), and a guide block (3) for limiting the position of the shielding plate (401) is fixedly installed between the inner walls on the opposite side of the through hole (2).
4. A fuming furnace water jacket device according to claim 3, characterized in that: The shielding plate (401) is provided with sliding grooves (407) adapted to the guide blocks (3) in its interior near the coal injection air sleeve core (102) and the water inlet pipe (103) on both sides, and the two guide blocks (3) are slidably connected to the two sliding grooves (407) respectively.
5. A fuming furnace water jacket device according to claim 4, characterized in that: The length of the slide groove (407) is adapted to the moving distance of the shielding plate (401), and the length of the slide groove (407) is adapted to the length of the rack (404). Two symmetrically arranged plug rods are fixedly installed on the side of the shielding plate (401) away from the through opening (2), and the two plug rods are plugged into the inner side of the air outlet water jacket body (101).
6. The water jacket device of a fuming furnace according to claim 1, characterized in that: A mounting frame (402) is fixedly mounted on the inner side wall of the air inlet water jacket body (101) by means of bolts, and the reduction motor (403) is fixedly mounted on the mounting frame (402).
7. The water jacket device of a fuming furnace according to claim 3, characterized in that: Positioning holes (408) are provided inside the air vent water jacket body (101) and inside the shielding plate (401), and the positioning hole (408) on the air vent water jacket body (101) is connected to the through opening (2), and a positioning rod (409) for fixing the shielding plate (401) is inserted into the positioning hole (408) on the air vent water jacket body (101).
8. The water jacket device of a fuming furnace according to claim 1, characterized in that: A plurality of equidistantly arranged cushion blocks (105) are fixedly mounted on the lower surface of the tuyere water jacket body (101), and ventilation holes are arranged inside the cushion blocks (105).