A hot-dip galvanized cable tray hanging tool
By designing the cable tray hot-dip galvanized hanging tooling, including the servo motor-driven hanging unit and the electric guide rail-driven cleaning unit, the problems of impurity layer formation and high-temperature operation in the galvanization process of traditional hanging devices are solved, and the effect of automatic cleaning and improving operation convenience is achieved.
Patent Information
- Application Number
- CN202421414816.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-20
AI Technical Summary
During galvanizing, the traditional hanging device forms an impurity layer on the liquid, which requires manual cleaning, and the galvanizing temperature is high, making it difficult for workers to operate.
A cable tray hot-dip galvanized hanging tooling is designed, including a hanging unit and a cleaning unit. The hanging unit drives the clamping assembly to move through a servo motor and a bidirectional screw to adapt to workpieces of different sizes. The cleaning unit uses electric guide rails and telescopic parts to automatically clean impurities on the liquid surface.
It reduces the contamination of workpieces by impurities during lifting, improves processing efficiency, reduces the risk of close operation of personnel, and improves operation convenience.
Smart Images

Figure CN222744384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot-dip galvanizing, in particular to a hot-dip galvanizing hanging tool for a cable bridge. Background Art
[0002] Hot-dip galvanizing is also called hot-dip galvanizing and hot-dip galvanizing. It is an effective way to prevent metal corrosion. Hot-dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. It is mainly used in metal structural facilities in various industries. Hot-dip galvanizing is to pickle the steel parts first. In order to remove the iron oxide on the surface of the steel parts, after pickling, it is cleaned in an ammonium chloride or zinc chloride aqueous solution or a mixed aqueous solution of ammonium chloride and zinc chloride, and then sent to the hot-dip plating tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life.
[0003] During galvanizing, a hanging device is required to place the workpiece. The traditional method will form a layer of impurities on the liquid during galvanizing, which needs to be cleaned manually. The high galvanizing temperature makes it inconvenient for workers to operate. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the problems existing in the existing hot-dip galvanized hanging tooling of a cable tray, the utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a cable tray hot-dip galvanizing hanging tool, which is designed to solve the problem that "a hanging device is needed to place the workpiece during galvanizing, the traditional method will form a layer of impurities on the liquid during galvanizing, which needs to be cleaned manually, and the galvanizing temperature is high and it is inconvenient for workers to operate."
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a cable tray hot-dip galvanized hanging tool, comprising:
[0008] A hanging unit comprises a mounting plate, both sides of the upper surface of the mounting plate are provided with lifting assemblies, the lower end of the lifting assembly is fixedly connected to a hanging plate, the lower surface of the hanging plate is provided with a slide groove, one end of the hanging plate is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a bidirectional screw rod, the outer surface of the bidirectional screw rod is threadedly connected to a plurality of moving blocks, and the lower surface of the moving block is provided with a clamping assembly;
[0009] The cleaning unit includes an electric guide rail and a first telescopic member. The upper surface of the electric guide rail is fixedly connected to the inside of the slide groove, and the lower surface of the electric guide rail is fixedly connected to an extension plate through a slider. The upper end of the first telescopic member is fixedly connected to one side of the lower surface of the lifting plate, and second telescopic members are arranged on both sides of the lower surface of the extension plate. The lower end of the first telescopic member is fixedly connected to a diversion arc plate, and the lower end of the second telescopic member is fixedly connected to a scraper.
[0010] As a preferred solution of the hot-dip galvanized hanging tool for a cable tray described in the utility model, a handle is fixedly connected to the middle of the upper surface of the mounting plate, through grooves are opened on both sides of the upper surface of the mounting plate, and the lifting assembly is arranged on the upper part of the through grooves.
[0011] As a preferred solution of the hot-dip galvanized hanging tool for a cable tray described in the utility model, the lifting assembly includes a base, the lower surface of the base is fixedly connected to the through groove on the upper surface of the mounting plate, the upper portion of the outer surface of one side of the base is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a winding roller shaft, the outer surface of the winding roller shaft is fixedly connected to a connecting rope, the lower end of the connecting rope is fixedly connected to a connecting block, both sides of the outer surface of the connecting block are fixedly connected to steel wire ropes, and the lower end of the steel wire rope is fixedly connected to the upper surface of the lifting plate.
[0012] As a preferred solution of the hot-dip galvanized hanging tool for a cable tray described in the utility model, the clamping assembly includes a ball cage universal joint, the upper end of the ball cage universal joint is fixedly connected to the lower surface of the moving block, the lower end of the ball cage universal joint is fixedly connected to a fixing rod, the lower end of the fixing rod is fixedly connected to an upper clamping plate, a screw is threadedly connected to one side of the upper surface of the upper clamping plate, and the lower end of the screw is rotatably connected to the lower clamping plate.
[0013] As a preferred solution of the hot-dip galvanized hanging tooling of a cable tray described in the utility model, a sliding rod is provided on one side of the adjacent side of the upper clamping plate and the lower clamping plate, and a semicircular movable plate is provided in the middle of the adjacent side of the upper clamping plate and the lower clamping plate.
[0014] As a preferred solution of the hot-dip galvanized hanging tool for a cable tray described in the utility model, the second telescopic member includes a fixed column and a connecting box, the upper end of the fixed column is fixedly connected to the lower surface of the extension plate, the lower end of the fixed column is fixedly connected to a sliding column, the outer surface of the sliding column is slidably connected to the inside of the connecting box, the inner bottom wall of the connecting box is fixedly connected to a spring, the upper end of the spring is fixedly connected to the lower end of the sliding column, and the first telescopic member has the same structure as the second telescopic member.
[0015] Beneficial effects of the utility model:
[0016] The servo motor and bidirectional lead screw can be used to drive the clamping assembly to move, making it convenient to lift workpieces of different sizes. During galvanizing, the electric guide rail can be used to control the cleaning assembly to clean the liquid surface, reducing the contamination of the workpiece by impurities during lifting, improving processing efficiency, and reducing close-range operation by personnel to improve convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0018] Figure 1 A three-dimensional diagram of a hot-dip galvanized hanging tool for a cable tray proposed in the utility model;
[0019] Figure 2 for Figure 1 Schematic diagram of the lifting plate;
[0020] Figure 3 for Figure 1 Schematic diagram of the lifting assembly;
[0021] Figure 4 for Figure 1 Schematic diagram of the cleaning unit.
[0022] In the figure: 100, hanging unit; 101, mounting plate; 102, handle; 103, lifting assembly; 103a, base; 103b, drive motor; 103c, winding roller; 103d, connecting rope; 103e, connecting block; 103f, wire rope; 104, hanging plate; 105, servo motor; 106, slide; 107, bidirectional screw rod; 108, moving block; 109, clamping assembly; 109a, ball Cage universal joint; 109b, fixed rod; 109c, upper clamping plate; 109d, screw rod; 109e, lower clamping plate; 200, cleaning unit; 201, electric guide rail; 202, slider; 203, extension plate; 204, first telescopic member; 205, second telescopic member; 205a, fixed column; 205b, connecting box; 205c, sliding column; 205d, spring; 206, scraper; 207, diversion arc plate. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0027] Reference Figure 1-4 The utility model provides a cable tray hot-dip galvanizing hanging tool, comprising:
[0028] The hanging unit 100 includes a mounting plate 101, and lifting components 103 are arranged on both sides of the upper surface of the mounting plate 101. The lower end of the lifting component 103 is fixedly connected to a lifting plate 104, and a slide groove 106 is provided on the lower surface of the lifting plate 104. A servo motor 105 is fixedly connected to one end of the lifting plate 104, and a bidirectional screw rod 107 is fixedly connected to the output end of the servo motor 105. The outer surface of the bidirectional screw rod 107 is threadedly connected to a plurality of moving blocks 108, and a clamping component 109 is provided on the lower surface of the moving block 108. A handle 102 is fixedly connected to the middle part of the upper surface of the mounting plate 101, and through grooves are provided on both sides of the upper surface of the mounting plate 101, and the lifting component 103 is arranged on the upper part of the through grooves;
[0029] The cleaning unit 200 includes an electric guide rail 201 and a first telescopic member 204. The upper surface of the electric guide rail 201 is fixedly connected to the inside of the slide 106. The lower surface of the electric guide rail 201 is fixedly connected to an extension plate 203 through a slider 202. The upper end of the first telescopic member 204 is fixedly connected to one side of the lower surface of the lifting plate 104. The lower surface of the extension plate 203 is provided with a second telescopic member 205 on both sides. The lower end of the first telescopic member 204 is fixedly connected to a diversion arc plate 207, and the lower end of the second telescopic member 205 is fixedly connected to a scraper 206. The handle 102 is used to carry the tooling to the designated position, and the lifting assembly 103 is used to position the tooling above the cable tray. The servo motor 105 is started to drive the bidirectional screw 107 to rotate, and the moving block 108 is driven by the screw to move horizontally along the slide 106, and the position of the clamping assembly 109 is adjusted to adapt to cable trays of different widths. The clamping assembly 109 firmly clamps the cable tray to ensure fixation and stability during the hot-dip galvanizing process. The electric guide rail 201 supports the extension plate 203 to move along the lifting plate 104, and cooperates with the first telescopic member 204 and the second telescopic member 205 to clean the liquid surface through the diverter arc plate 207 and the scraper 206 to remove rust or dirt to ensure the quality of galvanizing.
[0030] The lifting assembly 103 includes a base 103a, the lower surface of the base 103a is fixedly connected to the through groove on the upper surface of the mounting plate 101, a driving motor 103b is fixedly connected to the upper part of the outer surface of one side of the base 103a, the output end of the driving motor 103b is fixedly connected to the winding roller 103c, the outer surface of the winding roller 103c is fixedly connected to the connecting rope 103d, the lower end of the connecting rope 103d is fixedly connected to the connecting block 103e, the outer surface of the connecting block 103e is fixedly connected to the steel wire rope 103f, and the lower end of the steel wire rope 103f is fixedly connected to the upper surface of the lifting plate 104. The angle of the device can be adjusted by starting the driving motor 103b to control the connecting rope 103d to move up and down through the winding roller 103c, and the steel wire rope 103f can improve the stability of the device.
[0031] Furthermore, the clamping assembly 109 includes a ball cage universal joint 109a, the upper end of which is fixedly connected to the lower surface of the moving block 108, the lower end of which is fixedly connected to a fixing rod 109b, the lower end of which is fixedly connected to an upper clamping plate 109c, a screw rod 109d is threadedly connected to one side of the upper surface of the upper clamping plate 109c, and the lower end of the screw rod 109d is rotatably connected to a lower clamping plate 109e. A sliding rod is provided on one side of the adjacent side of the upper clamping plate 109c and the lower clamping plate 109e, and a semicircular movable plate is provided in the middle of the adjacent side of the upper clamping plate 109c and the lower clamping plate 109e. The setting of the ball cage universal joint 109a allows for convenient adjustment when an angle occurs, thereby improving adaptability, and the semicircular movable plate between the upper clamping plate 109c and the lower clamping plate 109e can move during clamping, thereby clamping according to the shape of the workpiece and improving the firmness of the clamping.
[0032] Furthermore, the second telescopic member 205 includes a fixed column 205a and a connection box 205b, the upper end of the fixed column 205a is fixedly connected to the lower surface of the extension plate 203, the lower end of the fixed column 205a is fixedly connected to a sliding column 205c, the outer surface of the sliding column 205c is slidably connected to the inside of the connection box 205b, the inner bottom wall of the connection box 205b is fixedly connected to a spring 205d, the upper end of the spring 205d is fixedly connected to the lower end of the sliding column 205c, and the first telescopic member 204 has the same structure as the second telescopic member 205. After the workpiece enters the galvanizing liquid, the scraper 206 is attached to the liquid surface, and when the controller moves, the device is set at an angle, and the setting of the spring 205d can make it fit better, thereby improving the cleaning effect.
[0033] During use, the workpiece is first clamped between the upper clamping plate 109c and the lower clamping plate 109e, and then the drive motor 103b is started to control the connecting rope 103d to move up and down through the winding roller shaft 103c, and the angle of the device is adjusted, and then galvanizing is carried out. After the workpiece enters the galvanizing liquid, the scraper 206 is attached to the liquid surface, and the electric guide rail 201 is started to drive the scraper 206 to move, so that impurities can be scraped off. During the movement, the spring 205d is set to make it fit better and improve the cleaning effect. The cleaned impurities will be separated under the action of the diversion arc plate 207, thereby reducing the contamination of the workpiece by impurities during lifting, improving processing efficiency, and reducing close-range operation by personnel to improve convenience of use.
[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A cable tray hot-dip galvanizing hanging tool, characterized by: include: A hanging unit (100) comprises a mounting plate (101), both sides of the upper surface of the mounting plate (101) are provided with lifting assemblies (103), the lower end of the lifting assembly (103) is fixedly connected to a hanging plate (104), the lower surface of the hanging plate (104) is provided with a slide groove (106), one end of the hanging plate (104) is fixedly connected to a servo motor (105), the output end of the servo motor (105) is fixedly connected to a bidirectional screw rod (107), the outer surface of the bidirectional screw rod (107) is threadedly connected to a plurality of moving blocks (108), and the lower surface of the moving block (108) is provided with a clamping assembly (109); The cleaning unit (200) comprises an electric guide rail (201) and a first telescopic member (204); the upper surface of the electric guide rail (201) is fixedly connected to the inside of a slide groove (106); the lower surface of the electric guide rail (201) is fixedly connected to an extension plate (203) via a slider (202); the upper end of the first telescopic member (204) is fixedly connected to one side of the lower surface of a hanging plate (104); second telescopic members (205) are provided on both sides of the lower surface of the extension plate (203); the lower end of the first telescopic member (204) is fixedly connected to a diversion arc plate (207); and the lower end of the second telescopic member (205) is fixedly connected to a scraper (206).
2. A cable tray hot-dip galvanizing hanging tool according to claim 1, characterized in that: A handle (102) is fixedly connected to the middle of the upper surface of the mounting plate (101), through grooves are provided on both sides of the upper surface of the mounting plate (101), and the lifting assembly (103) is arranged on the upper part of the through grooves.
3. A cable tray hot-dip galvanizing hanging tool according to claim 1, characterized in that: The lifting assembly (103) comprises a base (103a), the lower surface of the base (103a) is fixedly connected to the through groove on the upper surface of the mounting plate (101), the upper part of the outer surface of one side of the base (103a) is fixedly connected to a driving motor (103b), the output end of the driving motor (103b) is fixedly connected to a winding roller (103c), the outer surface of the winding roller (103c) is fixedly connected to a connecting rope (103d), the lower end of the connecting rope (103d) is fixedly connected to a connecting block (103e), both sides of the outer surface of the connecting block (103e) are fixedly connected to steel wire ropes (103f), and the lower end of the steel wire rope (103f) is fixedly connected to the upper surface of the lifting plate (104).
4. A cable tray hot-dip galvanizing hanging tool according to claim 1, characterized in that: The clamping assembly (109) comprises a ball cage universal joint (109a), the upper end of the ball cage universal joint (109a) is fixedly connected to the lower surface of the moving block (108), the lower end of the ball cage universal joint (109a) is fixedly connected to a fixing rod (109b), the lower end of the fixing rod (109b) is fixedly connected to an upper clamping plate (109c), one side of the upper surface of the upper clamping plate (109c) is threadedly connected to a screw rod (109d), and the lower end of the screw rod (109d) is rotatably connected to a lower clamping plate (109e).
5. A cable tray hot-dip galvanizing hanging tool according to claim 4, characterized in that: A sliding rod is provided on one side of the adjacent side of the upper clamping plate (109c) and the lower clamping plate (109e), and a semicircular movable plate is provided in the middle of the adjacent side of the upper clamping plate (109c) and the lower clamping plate (109e).
6. The cable tray hot-dip galvanizing hanging tool according to claim 1, characterized in that: The second telescopic member (205) comprises a fixed column (205a) and a connection box (205b); the upper end of the fixed column (205a) is fixedly connected to the lower surface of the extension plate (203); the lower end of the fixed column (205a) is fixedly connected to a sliding column (205c); the outer surface of the sliding column (205c) is slidably connected to the inside of the connection box (205b); the inner bottom wall of the connection box (205b) is fixedly connected to a spring (205d); the upper end of the spring (205d) is fixedly connected to the lower end of the sliding column (205c); the first telescopic member (204) and the second telescopic member (205) have the same structure.
Citation Information
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