Wool yarn doubling device
By designing an automated wool yarn convergence device, using indexing motors, connecting rods, electric push rods and other components, the time-consuming and labor-intensive manual operation in the existing technology is solved, efficient cutting and fixing of yarns is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421595083.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing wool yarn convergence device still operates manually, resulting in time-consuming and labor-intensive operation and requires reduced manual intervention to improve productivity and speed.
A wool yarn thread convergence device is designed, using indexing motors, connecting rods, push rods, blades and blocks, and the cutting and fixing of the yarn is completed through automated means, reducing manual operation.
It realizes efficient cutting and fixing of yarns, significantly improves production efficiency and product quality, reduces the demand for manual operation, reduces the risk of work-related injury accidents, and reduces long-term production costs.
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Figure CN222744471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wool yarn processing, in particular to a wool yarn doubling device. Background Art
[0002] Wool yarn is a kind of textile fabric that is relatively popular among people. In the actual production process, people often produce yarns of different thicknesses according to different specifications. Since a single yarn is relatively thin, it is necessary to combine multiple thinner yarns when producing coarse yarn, so a yarn combining device is used for yarn processing.
[0003] The existing wool yarn doubling device generally adopts manual threading. When threading, it is necessary to manually install the wound bobbin on the bobbin rack first, then send the thread end into the doubling box, and then pull the thread end out and insert it into the inside of the bobbin through the wire pulley to complete the threading operation. The operation is time-consuming and labor-intensive, so it is necessary to reduce manual intervention, save time and labor, thereby greatly improving production efficiency and speed to meet the needs of modern production environments. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a wool yarn doubling device to solve the technical problem that the existing threading operation is still done manually.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wool yarn paralleling device, comprising a box body, a support plate is fixedly connected to one side of the top of the box body, a transfer motor is fixedly connected to one side of the top of the support plate, a connecting rod is fixedly connected to the output end of the transfer motor, one end of the connecting rod is fixedly connected to a mounting shell, an electric push rod is fixedly connected to one side of the interior of the mounting shell, a mounting disk is fixedly connected to one side of the electric push rod, a blade is fixedly connected to the top of one side of the mounting disk, and a pressure block is fixedly connected to the bottom of one side of the mounting disk.
[0006] By adopting the above technical scheme, the box body plays the role of installation and support, the support plate can provide an installation position for the indexing motor, the connecting rod can provide an installation position for the mounting shell, and at the same time can drive the mounting shell to rotate when the motor is started, the electric push rod can be extended and retracted under the control of the current, and then drive the blade and the pressure block on the mounting disk to move, the blade can cut the yarn, and the pressure block can keep the cut yarn and the mounting shell fixed, so that the wool yarn paralleling device can efficiently complete the yarn cutting and fixing work, greatly improving the production efficiency and product quality.
[0007] Furthermore, a hollow groove is provided on the front side of the box body, an inclined rod is rotatably connected inside the hollow groove, and a sliding block is sleeved on the inclined rod.
[0008] By adopting the above technical solution, the empty slot provides space for the inclined rod to rotate, and the sliding block can guide the yarn into the mounting shell during movement, which not only improves the accuracy and efficiency of yarn processing, but also increases the reliability and durability of the equipment.
[0009] Furthermore, an inclined groove is provided on one side of the sliding block, and a baffle is rotatably connected to one side of the inclined groove via a torsion shaft.
[0010] By adopting the above technical solution, the inclined groove can facilitate the sliding block to guide the yarn into the inclined groove during the sliding process, and the baffle can release the yarn from the inclined groove according to the preload force of the yarn and the torque of the torque shaft when the sliding block moves in the opposite direction, which not only improves the operation accuracy, but also improves the production efficiency and product quality.
[0011] Furthermore, a spring sleeve rod is rotatably connected to the bottom of the sliding block, and one end of the spring sleeve rod is connected to the box body by a ball joint.
[0012] By adopting the above technical solution, the spring sleeve rod can tighten the sliding block and cooperate with the inclined rod to control the sliding of the sliding block on the inclined rod. By utilizing the inclination of the inclined rod itself, the sliding block can slide down along the inclined rod, which not only improves the stability and accuracy of the sliding block movement, but also enhances the reliability and durability of the entire device.
[0013] Furthermore, a limit rod is arranged below the empty slot, a wire connecting box is arranged below the limit rod, and a wire rack is arranged below the wire connecting box.
[0014] By adopting the above technical solution, the limit rod can cooperate with the wire pulley to provide friction, ensuring that sufficient pre-tightening force is provided for the yarn. The winding box can wind two strands of yarn into one strand, and the wire rack can provide an installation position for the yarn bobbin, which provides important support for the efficient and precise operation of the wool yarn winding device.
[0015] Furthermore, a wire wheel motor is fixedly connected to one side of the top of the box body, a wire wheel is fixedly connected to one side of the wire wheel motor, an upper drum frame is arranged above the wire wheel, and one end of the upper drum frame is fixedly connected to the gas rod.
[0016] By adopting the above technical solution, the wire wheel motor can drive the wire wheel to rotate, and the upper bobbin rack can cooperate with the upper bobbin mechanism to automatically install the empty bobbin on the air rod. The air rod plays a role in using the empty bobbin to compress the thread end, thereby optimizing the entire yarn processing process, improving production efficiency, and ensuring the consistency of yarn quality.
[0017] Furthermore, a plastic shell is provided between the limit rod and the wiring box, and the plastic shell has a trapezoidal structure.
[0018] By adopting the above technical scheme, the plastic shell can protect the yarn, and the transparency of the plastic shell can provide a good field of vision. The plastic shell plays an important protective and monitoring role in the wool yarn doubling device, improves the safety and efficiency of the operation, and also ensures the high quality and cleanliness of the yarn processing process.
[0019] Furthermore, one end of the plastic shell is fixedly connected with a clamping rod, one side of the clamping rod is clamped with a clamping block, and the material of the clamping block is rubber.
[0020] By adopting the above technical solution, the cooperation of the clamping rod and the clamping block can realize the rapid installation of the plastic shell. By utilizing the deformability of rubber, the force required for installation is reduced, the maintainability and stability of the equipment are enhanced, and at the same time, the reliable fixation of the plastic shell is ensured, protecting the safety and quality of the equipment and yarn.
[0021] In summary, the utility model mainly has the following beneficial effects:
[0022] 1. The utility model greatly improves production efficiency by setting up installation shells, blades and pressure blocks, speeds up the production process by reducing manual operations, and enables the equipment to meet the needs of mass production. Automation reduces defects caused by human operating errors, thereby improving product consistency and quality. At the same time, the automatic online steps also reduce the labor intensity of operators, reduce the risk of industrial accidents, and improve work safety. In addition, the use of automated equipment helps to reduce long-term production costs. Although the initial investment may be high, cost-effectiveness is ultimately achieved by reducing labor costs and reducing waste. Finally, the flexibility of the automation system and the easy monitoring and maintenance characteristics ensure the continuity and stability of the production process.
[0023] 2. The utility model controls the position of the yarn very accurately by setting the inclined rod, the inclined groove and the spring sleeve rod, thereby ensuring the accurate execution of the subsequent processing steps, which is very important to improving the quality of the final product. Secondly, it greatly improves the speed of processing the yarn and significantly improves the overall production efficiency. At the same time, this gentle and precise processing method reduces the risk of yarn damage and ensures the integrity of the yarn. In addition, by tightening the slider, it can provide a pre-tightening force for the yarn and improve the spinning quality of the yarn. Finally, it also improves work safety, reduces the direct contact between the operator and mechanical parts, and reduces safety risks.
[0024] 3. The utility model sets a clamping rod and a plastic box. The plastic shell serves as a protective layer, which not only protects the yarn from external environmental factors such as dust or moisture, but also provides a good field of vision, so that the operator can clearly observe the movement state of the yarn and the working condition of the equipment, which is convenient for timely adjustment and maintenance. In addition, the plastic shell also enhances the safety of the equipment, prevents the operator from accidentally contacting the moving parts, and reduces safety risks. Therefore, this set of mechanisms not only improves the quality and efficiency of yarn processing, but also improves the safety and maintainability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0026] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0027] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0028] Figure 4 It is a side structural schematic diagram of the second embodiment of the utility model.
[0029] In the figure: 1. box body; 2. support plate; 3. indexing motor; 4. connecting rod; 5. mounting shell; 6. electric push rod; 7. mounting plate; 8. blade; 9. pressure block; 10. empty slot; 11. oblique rod; 12. sliding block; 13. oblique slot; 14. baffle; 15. spring sleeve rod; 16. limit rod; 17. parallel wire box; 18. wire rack; 19. wire pulley motor; 20. wire pulley; 21. upper drum rack; 22. gas rod; 23. plastic shell; 24. clamping rod; 25. clamping block. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0031] The following describes an embodiment of the utility model based on its overall structure.
[0032] Embodiment 1:
[0033] A wool yarn doubling device, such as Figure 1-Figure 4As shown, it includes a box body 1, a support plate 2 is fixedly connected to one side of the top of the box body 1, a rotation motor 3 is fixedly connected to one side of the top of the support plate 2, a connecting rod 4 is fixedly connected to the output end of the rotation motor 3, one end of the connecting rod 4 is fixedly connected to a mounting shell 5, an inner side of the mounting shell 5 is fixedly connected to an electric push rod 6, one side of the electric push rod 6 is fixedly connected to a mounting disk 7, a blade 8 is fixedly connected to the top of one side of the mounting disk 7, and a pressure block 9 is fixedly connected to the bottom of one side of the mounting disk 7. The box body 1 plays the role of installation and support, ensuring the stability and durability of the equipment and facilitating the integration and maintenance of components. The support plate 2 can provide an installation position for the rotation motor 3, enhance the stability of the motor, and ensure its accurate alignment during work. The rotation motor 3 drives the action of the connecting rod 4 and subsequent components, provides a power source, and realizes Automated operation improves efficiency and precision. The connecting rod 4 can provide an installation position for the mounting shell 5. At the same time, when the motor is started, it can drive the mounting shell 5 to rotate, realize the transmission of mechanical motion, and ensure continuity and synchronization. The mounting shell 5 fixes and supports the electric push rod 6 and the mounting disk 7 to ensure the stable operation of the electric push rod 6 and the mounting disk 7, and ensure the accuracy of wire cutting and wire pressing. The electric push rod 6 can be extended and retracted under the control of electric current, and then drive the blade 8 and the pressure block 9 on the mounting disk 7 to move. The blade 8 can cut the yarn, and the pressure block 9 can keep the cut yarn and the mounting shell 5 fixed, realizing precise extension and retraction control, providing power for the wire cutting and wire pressing operations, so that the wool yarn paralleling device can efficiently complete the yarn cutting and fixing work, and provides the premise for subsequent wire pulling and wire extension.
[0034] See also Figure 2 and Figure 3 The front side of the box body 1 is provided with an empty slot 10, and the internal rotation of the empty slot 10 is connected to an inclined rod 11, and a sliding block 12 is provided on the inclined rod 11. The empty slot 10 provides a rotation space for the inclined rod 11, allowing the inclined rod 11 to rotate freely without external interference, ensuring the smooth and accurate movement of the inclined rod 11, which helps to maintain the operating efficiency and stability of the entire equipment. The inclined rod 11 serves as a guide shaft for the sliding block 12 to achieve smooth transfer and guidance of the yarn, ensure the stability and accuracy of the yarn during movement, and avoid the entanglement or breakage of the yarn during movement. The sliding block 12 can guide the yarn into the mounting shell 5 during the movement, improve the accuracy and efficiency of the yarn guiding, reduce the error of the yarn during movement, and ensure that the yarn can enter the next process accurately, making the entire line joining process smoother, reducing potential problems in production, and improving the overall production quality and efficiency.
[0035] See also Figure 2 and Figure 3A slanted groove 13 is provided on one side of the sliding block 12, and a baffle 14 is connected to one side of the slanted groove 13 by rotation through a torque shaft. The slanted groove 13 can facilitate the sliding block 12 to guide the yarn into the slanted groove 13 during the sliding process, so that the yarn can be accurately guided and positioned before entering the next step of processing, reducing deviations and errors in the yarn processing process, and improving the accuracy and efficiency of the overall operation. The baffle 14 can release the yarn from the slanted groove 13 according to the preload force of the yarn and the torque of the torque shaft when the sliding block 12 moves in the reverse direction, so that the baffle 14 can automatically adjust the tension of the yarn to ensure that the yarn can be released smoothly when the sliding block 12 moves in the reverse direction. This helps to maintain the consistency of the yarn tension, reduce product quality problems caused by unstable yarn tension, and ensure smooth movement and precise control of the yarn throughout the entire processing process.
[0036] See also Figure 2 and Figure 3 At the same time, due to the flexibility of the ball joint connection, the spring sleeve rod 15 can effectively support the movement of the sliding block 12 at different angles and positions, thereby improving the adaptability and flexibility of the equipment and enhancing the reliability and durability of the entire device.
[0037] See also Figure 1 , Figure 2 and Figure 3 A limit rod 16 is arranged below the empty slot 10, a wire box 17 is arranged below the limit rod 16, and a wire rack 18 is arranged below the wire box 17. The limit rod 16 can cooperate with the wire pulley 20 to provide friction force to ensure that sufficient preload force is provided for the yarn. By controlling the tension of the yarn, the limit rod 16 helps to maintain the stability and uniform tension of the yarn, which is crucial to the quality and subsequent processing of the yarn. The wire box 17 can wind two strands of yarn into one strand to maintain the uniformity and strength of the yarn, providing the premise for subsequent braiding or weaving processes. The wire rack 18 can provide an installation position for the yarn bobbin, which not only facilitates the installation and replacement of the yarn bobbin, but also ensures the stability of the yarn bobbin during use, reduces yarn entanglement and loss during operation, and jointly ensures the quality and consistency of the yarn in the entire processing process, thereby improving production efficiency and product quality.
[0038] See also Figure 1, Figure 2 and Figure 3 A wire wheel motor 19 is fixedly connected to one side of the top of the box body 1, and a wire wheel 20 is fixedly connected to one side of the wire wheel motor 19. An upper drum rack 21 is arranged above the wire wheel 20, and one end of the upper drum rack 21 is fixedly connected to the air rod 22. The wire wheel motor 19 can drive the wire wheel 20 to rotate, ensuring the continuous and stable rotation of the wire wheel 20, thereby improving the efficiency and consistency of yarn processing. The automation of motor drive also reduces the need for manual operation. The upper drum rack 21 can cooperate with the upper drum mechanism to automatically install the empty wire drum on the air rod 22. The design of the upper drum rack 21 makes the replacement of the wire drum more convenient and automated, improves production efficiency, and reduces the need for manual intervention. The air rod 22 plays a role in using the empty wire drum to compress the thread end, which helps to provide a fixed point for the thread end, facilitates subsequent tightening, optimizes the entire process of yarn processing, and improves production efficiency.
[0039] The implementation principle of the utility model is as follows: first, when the winding of the bobbin of the machine is completed, the inclined rod 11 rotates, and at this time the inclined rod 11 and the spring sleeve rod 15 cooperate with each other to pull the sliding block 12 downward. During the downward movement of the sliding block 12, the yarn is stuck into the inner side of the baffle 14 along the inclined groove 13, and continues to slide downward along the inclined rod 11, and the yarn is stuck in the mounting shell 5. Then the electric push rod 6 in the mounting shell 5 is started, pushing the blade 8 and the pressure block 9 to cut the yarn, and then the air rod 22 contracts, so that The bobbin falls and a new bobbin is placed on the air rod 22. At the same time, the connecting rod 4 rotates to send the thread end to one side of the bobbin. Then the air rod 22 starts to press the bobbin against the yarn end. Finally, the inclined rod 11 is rotated, and the sliding block 12 slides in the opposite direction along the inclined rod 11 to clamp the yarn into the guide wheel 20. Then the inclined rod 11 continues to rotate. When the tension on the thread end exceeds the preset pressure of the torsion spring, the yarn escapes from the inclined groove 13, completing the step of setting the prestress, and then completing the complete bobbin changing and threading operation.
[0040] Embodiment 2:
[0041] See also Figure 4 A plastic shell 23 is arranged between the limit rod 16 and the wiring box 17. The plastic shell 23 has a trapezoidal structure. The plastic shell 23 can protect the yarn and provide a protective cover for the yarn to prevent the yarn from being affected by the external environment during the processing. At the same time, the transparency of the plastic shell 23 can provide a good field of vision, allowing the operator to clearly see the movement state of the yarn and the working condition of the equipment, which is helpful to timely discover and solve problems in the operation, play an important protection and monitoring role, improve the safety and efficiency of the operation, and also ensure the high quality and cleanliness of the yarn processing process.
[0042] See also Figure 4One end of the plastic shell 23 is fixedly connected to a clamping rod 24, and a clamping block 25 is clamped on one side of the clamping rod 24. The material of the clamping block 25 is rubber. The cooperation between the clamping rod 24 and the clamping block 25 maintains the stability of the plastic shell 23 on the equipment and prevents it from shifting or falling off during operation, so that the plastic shell 23 can be quickly installed. The rubber clamping block 25 can be deformed appropriately during installation, thereby reducing the force required for installing the plastic shell 23, while ensuring the fastening and stability after installation. The quick installation and disassembly mechanism reduces the time and labor of equipment maintenance and overhaul, and improves the overall work efficiency. The design of the clamping rod 24 and the clamping block 25 provides effective fixation and quick operation of the plastic shell 23 in the wool yarn doubling device, enhances the maintainability and stability of the equipment, and ensures the reliable fixation of the plastic shell 23 to protect the safety and quality of the equipment and yarn.
[0043] The implementation principle of the utility model is: first, the yarn is put into the plastic shell 23, and then the clamping rod 24 and the clamping block 25 are engaged with each other to close the plastic shell 23, so as to protect the yarn.
[0044] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0045] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A wool yarn doubling device, characterized in that: The invention comprises a box body (1), wherein a support plate (2) is fixedly connected to one side of the top of the box body (1), a rotation motor (3) is fixedly connected to one side of the top of the support plate (2), a connecting rod (4) is fixedly connected to the output end of the rotation motor (3), one end of the connecting rod (4) is fixedly connected to a mounting shell (5), an electric push rod (6) is fixedly connected to one side of the interior of the mounting shell (5), a mounting plate (7) is fixedly connected to one side of the electric push rod (6), a blade (8) is fixedly connected to the top of one side of the mounting plate (7), and a pressure block (9) is fixedly connected to the bottom of one side of the mounting plate (7).
2. The wool yarn doubling device according to claim 1, characterized in that: The front side of the box body (1) is provided with an empty slot (10), the interior of the empty slot (10) is rotatably connected with an inclined rod (11), and a sliding block (12) is sleeved on the inclined rod (11).
3. The wool yarn doubling device according to claim 2, characterized in that: An inclined groove (13) is provided on one side of the sliding block (12), and a baffle (14) is rotatably connected to one side of the inclined groove (13) via a torsion shaft.
4. The wool yarn doubling device according to claim 2, characterized in that: The bottom of the sliding block (12) is rotatably connected to a spring sleeve rod (15), and one end of the spring sleeve rod (15) is connected to the box body (1) by a ball joint.
5. The wool yarn doubling device according to claim 2, characterized in that: A limit rod (16) is arranged below the empty slot (10), a wire connection box (17) is arranged below the limit rod (16), and a wire rack (18) is arranged below the wire connection box (17).
6. The wool yarn doubling device according to claim 1, characterized in that: A guide wheel motor (19) is fixedly connected to one side of the top of the box body (1), a guide wheel (20) is fixedly connected to one side of the guide wheel motor (19), an upper drum frame (21) is arranged above the guide wheel (20), and one end of the upper drum frame (21) is fixedly connected to a gas rod (22).
7. The wool yarn doubling device according to claim 5, characterized in that: A plastic shell (23) is provided between the limiting rod (16) and the wiring box (17), and the plastic shell (23) is in a trapezoidal structure.
8. The wool yarn doubling device according to claim 7, characterized in that: One end of the plastic shell (23) is fixedly connected to a clamping rod (24), one side of the clamping rod (24) is clamped with a clamping block (25), and the material of the clamping block (25) is rubber.
Citation Information
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