Wetting device for high-elastic knitted fabric production

Abstract

The utility model discloses a wetting device for high-elastic knitted fabric production, and relates to the technical field of knitted fabrics. The wetting device for production of the high-elastic knitted fabric comprises a processing base, a production wetting device is arranged on the processing base, the production wetting device comprises a removing unit and a wetting unit, the removing unit comprises a wire empty groove, an installing and inserting seat is arranged outside the wire empty groove, an installing and inserting groove is formed in the installing and inserting seat, and an embedding plate is arranged in the installing and inserting groove; a connecting plate is arranged at the embedded groove in the embedded plate, a dust collection hose is arranged on the connecting plate, and one end of the dust collection hose is connected with a suction nozzle. Spinning yarn can be quickly and comprehensively cleaned before being atomized through the cleaning unit, hairiness dust is sucked in cooperation with the dust suction hoses and the suction nozzles connected to the multiple sets of connecting plates, and the hairiness dust is prevented from affecting the machining environment in the machining process; the spinning yarn is prevented from blocking the atomization nozzle after entering the wetting unit, and smooth wetting is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of knitted fabrics, in particular to a wetting device for producing high-elastic knitted fabrics. Background Art

[0002] In the process of using cotton thread for weaving, the cotton thread is often subjected to friction during the weaving process, which can easily generate heat. Especially when using cotton thread made of polyester material for weaving, the high temperature can cause the chemical fiber to melt, reducing the strength of the thread and making it easy for the thread to break. The wetting process of semi-finished textiles woven from fiber raw materials is also very important before subsequent processing, which will affect the production of subsequent processes and directly affect the output and quality of the finished products.

[0003] However, most existing wetting devices use steam as a wetting method for the yarn, and use steam to spray the yarn. A large amount of steam adheres to the yarn surface, and the yarn is easily immersed in too much wetting liquid. A large amount of steam is easy to condense on the yarn surface to form droplets, affecting normal weaving. For example, a wetting device for the production of high-elastic knitted fabrics disclosed in Chinese patent publication number CN212955606U, the wetting device is provided with an ultrasonic wetting mechanism, and the water liquid is atomized by ultrasonic atomization to form a large number of fine atomized particles, and the atomized particles are combined and attached to the yarn. Compared with traditional steam, the atomized particles have a smaller particle diameter, are not easy to condense and liquefy, and are more evenly distributed, which greatly improves the wetting effect of the yarn.

[0004] However, in the actual wetting process, the above device does not take into account that cotton thread or high-elastic knitted fabric will be contaminated with a large amount of hairiness during the weaving process. Therefore, after entering the ultrasonic atomization device without being cleaned, it is easy to cause the atomization port on the ultrasonic atomization plate to be blocked, resulting in wetting failure. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a wetting device for producing high-elastic knitted fabrics, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a wetting device for producing high-elastic knitted fabrics, comprising a processing base, on which a production wetting device is arranged, the production wetting device comprises a cleaning unit and a wetting unit, the cleaning unit and the wetting unit are both mounted on a mounting vertical plate at the middle of the top of the processing base, and the mounting vertical plate is fixedly connected to the processing base;

[0007] The cleaning unit includes a wire slot, which is opened in the middle of the mounting vertical plate, a socket for installing a cleaning component is arranged outside the wire slot, a slot is arranged inside the socket, and an engaging plate is arranged in a circle array in the slot, a connecting plate is arranged at the engaging slot in the engaging plate, a dust suction hose is arranged on the connecting plate, and one end of the dust suction hose passes through the connecting plate to connect to the suction nozzle.

[0008] The utility model uses a cleaning unit to quickly and comprehensively clean the spinning line before atomization, and cooperates with a plurality of groups of connecting plates to connect the dust suction hoses and suction nozzles to complete the suction of hairiness and dust, thereby avoiding the hairiness and dust from affecting the processing environment during the processing, preventing the spinning line from clogging the atomization nozzle after entering the wetting unit, and ensuring smooth wetting.

[0009] The further improvement of the technical solution of the utility model is that: the socket is rotatably connected to the mounting vertical plate, the socket is limitedly connected to each interlocking plate through the socket, each interlocking plate is limitedly connected to the connecting plate above it through the interlocking groove, and each dust suction hose is fixedly connected to the suction nozzle above it. Preferably, the interlocking plates are arranged in an array with the center of the socket, and the more the number, the better the cleaning efficiency of the hairiness dust on the spinning line.

[0010] One end of the vacuum hose is connected to the vacuum assembly. The material limitation of the vacuum hose is also to avoid the situation where the pipe length is insufficient during the rotation of the socket. Preferably, the vacuum assembly such as the fan can be fixedly installed on the connecting plate to ensure its fixity without selecting the pipe material. This means that the installation will be more troublesome, but there is no need to consider problems such as the contact between the pipe and the textile line.

[0011] The further improvement of the technical solution of the utility model is that: it should be noted that, because the wire slot is in the middle of the mounting vertical plate and is hollow, and the spinning line needs to pass through the wire slot, it is difficult to remove the hairiness and dust of the spinning line in all directions. Therefore, the utility model adopts the following technical solution, the four top corners of the mounting vertical plate are equipped with rotating shafts, each of the rotating shafts is connected to a transmission wheel, each of the transmission wheels is provided with the same driving belt, each of the rotating shafts is provided with a connecting key, and a transmission disk is installed at the connecting key. Among them, one of the four rotating shafts is directly driven by the rotating motor, and the other three groups of rotating shafts are rotated in the same direction at the same time through the driving belt and the transmission wheel, so that the transmission disk rotates, and the transmission disk contacts the socket during the rotation process, so that the socket rotates in the mounting vertical plate slot, and the cleaning components installed thereon, such as the dust suction hose and the suction nozzle thereon, can achieve comprehensive cleaning of the spinning line, solving the problem that the socket cannot be directly connected to the motor and the transmission belt is difficult to connect.

[0012] The further improvement of the technical solution of the utility model is that: each of the rotating shafts is rotatably connected to the mounting vertical plate, each of the transmission wheels is fixedly connected to the rotating shaft on it, each of the transmission wheels is drivingly connected to the driving belt, each of the rotating shafts is key-connected to the transmission disk on it through a connecting key, and each of the outer walls of the transmission disk and the outer wall of the socket that is not located in the groove of the mounting vertical plate are provided with friction lines. Preferably, the outer walls of the transmission disk and the socket are provided with corresponding friction lines to increase the friction force when they contact each other, so that the socket is rotated on the mounting vertical plate when the four transmission disks rotate in the same direction.

[0013] The further improvement of the technical solution of the utility model is that: the wetting unit includes a wetting box, the wetting box is installed at one end of the mounting vertical plate away from the cleaning unit, an ultrasonic atomizing plate is arranged in the wetting box, and a wire passing port is arranged in the wetting box, a wire passing roller array is passed into the wire passing port, a scraping layer is arranged outside the wire passing roller, and a water pipe is connected to the outside of the wetting box. The utility model replaces the commonly used steam device in the prior art with an ultrasonic atomizing plate arranged in the wetting unit, so that the clean water is atomized into particles and attached to the placement line at the same time, which is not easy to liquefy and is evenly distributed. At the same time, when the wire passing roller takes over the transfer textile line, the scraping layer arranged on it contacts the textile line again, thereby improving the feather dust removal effect and further ensuring the safety of the production environment.

[0014] A further improvement of the technical solution of the utility model is that the wetting box is fixedly connected to the mounting vertical plate, the ultrasonic atomizing plate and the wetting box form a tubular wetting cavity and the wire-passing roller is fixedly connected to the scraping layer, and the ultrasonic atomizing plate is connected to an external water source through a water pipe and a water pump.

[0015] Beneficial Effects

[0016] The utility model provides a wetting device for producing high-elastic knitted fabrics. Compared with the prior art, it has the following beneficial effects:

[0017] 1. The wetting device for the production of high-elastic knitted fabrics can quickly and comprehensively clean the spinning line before atomization through the cleaning unit, and cooperate with multiple groups of connecting plates to connect the vacuum hoses and suction nozzles to complete the absorption of feather dust, so as to avoid the feather dust affecting the processing environment during the processing, and prevent the spinning line from clogging the atomizing nozzle after entering the wetting unit, so as to ensure the smooth wetting.

[0018] 2. The wetting device for the production of high-elastic knitted fabrics replaces the commonly used steam device in the prior art by using an ultrasonic atomizing plate arranged in the wetting unit, so that the clean water is atomized into particles and attached to the placement line at the same time, and is not easy to liquefy and is evenly distributed. At the same time, when the wire-passing roller takes over the transfer textile line, the scraping layer arranged on it contacts the textile line again, thereby improving the feather dust removal effect and further ensuring the safety of the production environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the production wetting device of the utility model;

[0021] Figure 3 It is a schematic diagram of the cleaning unit of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the wetting unit of the utility model.

[0023] In the figure: 1, processing base; 2, installation vertical plate; 301, wire slot; 302, socket installation; 303, slot installation; 304, fitting plate; 305, connecting plate; 306, dust suction hose; 307, suction nozzle; 308, rotating shaft; 309, transmission wheel; 310, driving belt; 311, transmission disk; 312, friction pattern; 401, wetting box; 402, ultrasonic atomization plate; 403, wire passing roller; 404, scraping layer; 405, water pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The utility model provides three technical solutions:

[0026] Figure 1-3 The first embodiment is shown: a wetting device for producing high-elastic knitted fabrics, comprising a processing base 1, on which a production wetting device is arranged, the production wetting device comprises a cleaning unit and a wetting unit, both of which are mounted on a mounting vertical plate 2 at the middle of the top of the processing base 1, and the mounting vertical plate 2 is fixedly connected to the processing base 1;

[0027] The cleaning unit includes a wire slot 301, which is opened in the middle of the mounting vertical plate 2. A socket 302 for installing a cleaning component is arranged outside the wire slot 301. An installation slot 303 is arranged in the installation socket 302, and an inserting plate 304 is arranged in an array in the center of the inserting slot 303. A connecting plate 305 is arranged at the inserting slot in the inserting plate 304. A dust suction hose 306 is arranged on the connecting plate 305. One end of the dust suction hose 306 passes through the connecting plate 305 and is connected to a suction nozzle 307.

[0028] The utility model uses a cleaning unit to quickly and comprehensively clean the spinning line before atomization, and cooperates with multiple groups of connecting plates 305 to connect the dust suction hose 306 and the suction nozzle 307 to complete the suction of hairy dust, so as to avoid the hairy dust from affecting the processing environment during the processing, and prevent the spinning line from clogging the atomizing nozzle after entering the wetting unit, thereby ensuring the smooth wetting.

[0029] The socket 302 is rotatably connected to the mounting vertical plate 2, and the socket 302 is limitedly connected to each engaging plate 304 through the socket 303. Each engaging plate 304 is limitedly connected to the connecting plate 305 on it through the engaging groove, and each dust suction hose 306 is fixedly connected to the suction nozzle 307 on it. Preferably, the engaging plates 304 are arranged in an array with the socket 303 as the center of the circle, and the more the number, the better the cleaning efficiency of the hairiness dust on the spinning line.

[0030] One end of the vacuum hose 306 is connected to the vacuum assembly. The material of the vacuum hose 306 is limited to avoid the situation where the pipe length is insufficient during the rotation of the socket 302. Preferably, the vacuum assembly such as the fan can be fixedly installed on the connecting plate 305 to ensure its fixity without selecting the pipe material. This means that the installation will be more troublesome, but there is no need to consider problems such as the contact between the pipe and the textile line.

[0031] It should be noted that because the wire slot 301 is located in the middle of the mounting vertical plate 2 and is hollow, and the spinning line needs to pass through the wire slot 301, it is difficult to remove the hairiness and dust of the spinning line in all directions. Therefore, the utility model adopts the following technical solution, and rotating shafts 308 are installed at the four top corners of the mounting vertical plate 2, each rotating shaft 308 is connected to a transmission wheel 309, each transmission wheel 309 is provided with the same driving belt 310, and each rotating shaft 308 is provided with a connecting key and a transmission disk 311 is installed at the connecting key. One of the four rotating shafts 308 is directly driven by the rotating motor, and the other three groups of rotating shafts 308 are rotated in the same direction at the same time through the driving belt 310 and the transmission wheel 309, so that the transmission disk 311 rotates, and the transmission disk 311 contacts the socket 302 during the rotation, so that the socket 302 rotates in the groove of the mounting vertical plate 2, and the cleaning components installed thereon, such as the dust suction hose 306 and the suction nozzle 307 thereon, can fully clean the spinning line, thereby solving the problem that the socket 302 cannot be directly connected to the motor and the transmission belt is difficult to connect.

[0032] Each rotating shaft 308 is rotationally connected to the mounting vertical plate 2, each transmission wheel 309 is fixedly connected to the rotating shaft 308 on it, each transmission wheel 309 is drivingly connected to the driving belt 310, each rotating shaft 308 is key-connected to the transmission disk 311 on it through a connection key, and each outer wall of the transmission disk 311 and the outer wall of the installation socket 302 that is not located in the groove of the mounting vertical plate 2 are provided with friction lines 312. Preferably, the outer walls of the transmission disk 311 and the installation socket 302 are provided with corresponding friction lines 312 to increase the friction force when they contact each other, so that the rotation of the installation socket 302 on the mounting vertical plate 2 is completed in the process that the four transmission disks 311 rotate in the same direction.

[0033] Figure 1-2 4 shows a second embodiment, which is mainly different from the first embodiment in that: the wetting unit includes a wetting box 401, which is installed at one end of the mounting vertical plate 2 away from the cleaning unit, an ultrasonic atomizing plate 402 is arranged in the wetting box 401, and a wire passing port is arranged in the wetting box 401, a wire passing roller 403 is arrayed in the wire passing port, a scraping layer 404 is arranged outside the wire passing roller 403, and a water pipe 405 is connected to the outside of the wetting box 401. The utility model replaces the commonly used steam device in the prior art with the ultrasonic atomizing plate 402 arranged in the wetting unit, so that the clean water is atomized into particles and combined with the placement line at the same time, which is not easy to liquefy and is evenly distributed. At the same time, when the wire passing roller 403 receives the transfer textile line, the scraping layer 404 arranged thereon contacts the textile line again, thereby improving the feather dust removal effect and further ensuring the safety of the production environment.

[0034] The wetting box 401 is fixedly connected to the mounting vertical plate 2, the ultrasonic atomizing plate 402 and the wetting box 401 form a tubular wetting cavity, the wire-passing roller 403 is fixedly connected to the scraping layer 404, and the ultrasonic atomizing plate 402 is connected to an external water source through a water pipe 405 and a water pump.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0036] When in use, a group of wire mechanisms arranged on the processing base 1 is used to pass the textile thread through the guide roller groove 301 and the tubular moistening cavity to pass through the production moistening device and connect with another group of wire mechanisms, and the other group of wire mechanisms is connected to the input end of the textile machine, and then the motor connected to one of the rotating shafts 308 is started. At this time, because of the driving belt 310, the four groups of transmission wheels 309 start to rotate, and finally the four rotating shafts 308 all drive the transmission disks 311 connected thereto to rotate. Because of the friction pattern 312 and the contact, the socket 302 rotates. At this time, the dust suction hose 306 and the suction nozzle 307 installed on the connecting plate 305 complete the preliminary absorption of the feather dust. The textile thread then enters the moistening box 401, and the ultrasonic atomization plate 402 is connected to the water pump and the external water source through the water pipe 405. When the textile thread is wetted, the textile thread contacts the scraping layer 404 on the wire roller 403 during the transmission process, so the dust and feather are cleaned and scraped again.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wetting device for producing high-elastic knitted fabrics, comprising a processing base (1), characterized in that: The processing base (1) is provided with a production wetting device, the production wetting device comprising a cleaning unit and a wetting unit, the cleaning unit and the wetting unit are both mounted on a mounting vertical plate (2) at the middle of the top end of the processing base (1), and the mounting vertical plate (2) is fixedly connected to the processing base (1); The cleaning unit comprises a wire slot (301), wherein the wire slot (301) is opened in the middle of the mounting vertical plate (2), and a socket (302) for mounting a cleaning component is arranged outside the wire slot (301), and a slot (303) is arranged inside the slot (302), and a mosaic plate (304) is arranged in a circle center array inside the slot (303), and a connecting plate (305) is arranged at the mosaic slot inside the mosaic plate (304), and a dust suction hose (306) is arranged on the connecting plate (305), and one end of the dust suction hose (306) passes through the connecting plate (305) and is connected to a suction nozzle (307).

2. A wetting device for producing high-elastic knitted fabrics according to claim 1, characterized in that: The installation socket (302) is rotatably connected to the installation vertical plate (2), and the installation socket (302) is limitedly connected to each embedded plate (304) through the installation slot (303). Each embedded plate (304) is limitedly connected to the upper connecting plate (305) through the embedded slot, and each dust suction hose (306) is fixedly connected to the upper suction nozzle (307).

3. A wetting device for producing high-elastic knitted fabrics according to claim 1, characterized in that: Rotating shafts (308) are installed at the four top corners of the mounting vertical plate (2), each of the rotating shafts (308) is connected to a transmission wheel (309), each of the transmission wheels (309) is provided with a same driving belt (310), and each of the rotating shafts (308) is provided with a connecting key and a transmission disc (311) is installed at the connecting key.

4. A wetting device for producing high-elastic knitted fabrics according to claim 3, characterized in that: Each of the rotating shafts (308) is rotationally connected to the mounting vertical plate (2), each of the transmission wheels (309) is fixedly connected to the rotating shaft (308) thereon, each of the transmission wheels (309) is drivingly connected to a driving belt (310), each of the rotating shafts (308) is key-connected to a transmission disk (311) thereon via a connecting key, and each of the outer walls of the transmission disk (311) and the outer wall of the mounting socket (302) not located in the groove of the mounting vertical plate (2) are provided with friction patterns (312).

5. A wetting device for producing high-elastic knitted fabrics according to claim 1, characterized in that: The wetting unit comprises a wetting box (401), the wetting box (401) being installed at one end of the mounting vertical plate (2) away from the cleaning unit, an ultrasonic atomizing plate (402) being arranged in the wetting box (401), and a wire passing opening being arranged in the wetting box (401), a wire passing roller (403) being arranged in an array in the wire passing opening, a scraping layer (404) being arranged outside the wire passing roller (403), and the wetting box (401) being connected to a water pipe (405) outside.

6. A wetting device for producing high-elastic knitted fabrics according to claim 5, characterized in that: The wetting box (401) is fixedly connected to the mounting vertical plate (2), the ultrasonic atomizing plate (402) and the wetting box (401) form a tubular wetting cavity, and the wire-passing roller (403) is fixedly connected to the scraping layer (404), and the ultrasonic atomizing plate (402) is connected to an external water source via a water pipe (405) and a water pump.

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