A new type of dyeing vat for low temperature resistant dyeing polyester fabric
By designing an automated dye tank cleaning system, the motor-driven rotating shaft, rotary plate and mobile plate can automatically clean the inner wall of the dye tank, solving the problem of time-consuming and labor-intensive manual cleaning and improving work efficiency.
Patent Information
- Application Number
- CN202420570309.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-23
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-23
AI Technical Summary
After use, the inner wall needs to be manually cleaned, which is time-consuming and labor-intensive and has low work efficiency.
A dyeing cylinder including a bracket, threaded column, brush roller and other components is designed. The rotating shaft, rotating plate and moving plate are driven by a motor, so that the brush roller can automatically rotate and adhere to the inner wall of the dyeing cylinder, achieving convenient cleaning.
It realizes rapid cleaning of the inner walls of dyeing tanks of different sizes, saving time and effort, and improving work efficiency.
Smart Images

Figure CN222744593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing vats, in particular to a new type of dyeing vat for dyeing polyester fabrics resistant to low temperature. Background Art
[0002] Polyester fabric is a fabric made of polyester fiber. Polyester fiber is a synthetic fiber made from polyethylene terephthalate (PET) or other polyester raw materials. The dye vat is a piece of equipment used in the dyeing process. It is mainly used to evenly penetrate the dye into the textile (such as fabric, yarn, etc.). The dye vat usually consists of a container or tank with various special designs and functions to ensure that the dye can evenly contact the textile and penetrate into the fiber.
[0003] When polyester fabrics are produced, they need to be dyed in dye vats. However, after the dye vats are used, the inner walls of the dye vats need to be cleaned manually, which is time-consuming, labor-intensive, and has low work efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a new type of dyeing vat for low-temperature-resistant dyeing of polyester fabrics, which has the advantages of being easy to clean the inner walls of dyeing vats of different sizes, saving time and effort and improving work efficiency, and solving the problem that the inner walls of the dyeing vats need to be cleaned manually after use, which is time-consuming, labor-intensive and has low work efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of dyeing vat for low-temperature resistant dyeing of polyester fabrics, comprising a bracket and a threaded column, a groove is provided at the front end of the bracket, both sides of the inner wall of the groove are rotatably connected to the rotating shaft, a dyeing vat body is fixed to one side of the rotating shaft, a bracket is fixed to the upper surface of the bracket, a groove is provided at the front end of the bracket, the top of the inner wall of the groove is rotatably connected to the rotating rod, a rotating plate is fixed to the bottom end of the rotating rod, the lower surface of the rotating plate is movably connected to a movable plate, a threaded groove is provided on the lower surface of the movable plate, a threaded column is inserted into the threaded groove and is threadedly connected, and a brush roller is fixed to the bottom end of the threaded column.
[0006] Preferably, four pillars in a rectangular array are fixed on a lower surface of the support, and the support can be supported by the four pillars.
[0007] Preferably, a control switch box is fixed on one side of the bracket, and a display screen and buttons are sequentially embedded and installed on one side of the control switch box from top to bottom. The start and stop of motor one, motor two and motor three can be controlled by the control switch box.
[0008] Preferably, a round hole is formed on one side of the bracket, a motor is fixed on one side of the bracket, a transmission shaft of the motor extends into the round hole, and a rotating shaft is fixed on one side of the transmission shaft of the motor. The rotating shaft is fixed by the transmission shaft of the motor, which provides power for the rotation of the rotating shaft and the dye vat body, making it easier to pour out the dye.
[0009] Preferably, a second circular hole is formed on the upper surface of the second bracket, a second motor is fixed on the upper surface of the second bracket, the bottom end of the transmission shaft of the second motor extends into the second circular hole, and a rotating rod is fixed on the bottom end of the transmission shaft of the second motor. The rotating rod is fixed by the transmission shaft of the second motor, which provides power for the rotation of the rotating rod and the rotating plate, and the brush roller can be rotated as needed, so as to facilitate the cleaning of the inner wall of the dye vat body.
[0010] Preferably, the lower surface of the rotating plate is provided with a long groove, the long groove is inserted into the connecting block, a threaded hole is provided on one side of the connecting block, a round hole three is provided on one side of the rotating plate, a motor three is fixed on one side of the rotating plate, a transmission shaft provided on the motor three extends into the round hole three, a threaded rod is fixed on one side of the transmission shaft provided on the motor three, one side of the threaded rod passes through the threaded hole and is threadedly connected, and a movable plate is fixed on the lower surface of the connecting block. The threaded rod is fixed by the transmission shaft provided on the motor three, which provides power for the rotation of the threaded rod, so that the connecting block and the movable plate can be moved as needed, and the brush roller can be moved as needed, so as to facilitate the cleaning of the inner wall of the dye vat body of different sizes.
[0011] Preferably, the width of the long groove on the lower surface of the rotating plate matches the width of the connecting block. By matching the width of the long groove with the width of the connecting block, the long groove can limit the connecting block to prevent the threaded rod from rotating, and the connecting block follows the rotation, which facilitates the movement of the connecting block.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model discloses a bracket with a second front end provided with a groove second, the top end of the inner wall of the second groove is rotatably connected to a rotating rod, a rotating plate is fixed at the bottom end of the rotating rod, the lower surface of the rotating plate is movably connected to a moving plate, a threaded groove is provided on the lower surface of the moving plate, a threaded column is inserted into the threaded groove and is threadedly connected, a brush roller is fixed at the bottom end of the threaded column, when it is necessary to clean the inner wall of the dye vat body, the second motor is started so that the rotating stem and the rotating plate can be rotated as needed, and the brush roller can be rotated as needed, and the third motor is started again so that the threaded rod is rotated, the connecting block and the moving plate can be moved as needed, and the brush roller can be moved as needed, so that the brush roller fits the inner wall of the dye vat body for cleaning, thereby achieving the effect of cleaning the inner walls of dye vats of different sizes, saving time and effort, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic cross-sectional structural diagram of a bracket of the utility model;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the bracket of the utility model;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the rotating plate of the utility model;
[0018] Figure 5 This is a schematic cross-sectional view of the brush roller of the utility model.
[0019] In the figure: 1. pillar; 2. bracket one; 3. control switch box; 4. motor one; 5. bracket two; 6. motor two; 7. rotating shaft; 8. dye vat body; 9. round hole one; 10. groove one; 11. groove two; 12. round hole two; 13. rotating rod; 14. rotating plate; 15. threaded rod; 16. connecting block; 17. motor three; 18. round hole three; 19. long groove; 20. threaded hole; 21. brush roller; 22. threaded column; 23. moving plate; 24. threaded groove. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 5 The utility model provides an embodiment: a novel dyeing vat for low-temperature resistant dyeing of polyester fabrics, comprising a bracket 2 and a threaded column 22, a groove 10 is provided at the front end of the bracket 2, four pillars 1 in a rectangular array are fixed to the lower surface of the bracket 2, a control switch box 3 is fixed to one side of the bracket 2, a display screen and buttons are sequentially embedded and installed on one side of the control switch box 3 from top to bottom, the bracket 2 can be supported by the four pillars 1, and the start and stop of the motor 1 4, the motor 2 6 and the motor 3 17 can be controlled by the control switch box 3.
[0022] The inner walls of the groove 10 are rotatably connected to the rotating shaft 7 on both sides, a round hole 9 is opened on one side of the bracket 2, a motor 4 is fixed on one side of the bracket 2, one side of the transmission shaft of the motor 4 extends into the round hole 9, and the rotating shaft 7 is fixed on one side of the transmission shaft of the motor 4. The rotating shaft 7 is fixed by the transmission shaft of the motor 4, which provides power for the rotation of the rotating shaft 7 and the dye vat body 8, making it easy to pour out the dye, and the dye vat body 8 is fixed on one side of the rotating shaft 7.
[0023] A bracket 25 is fixed on the upper surface of the bracket 2, a groove 21 is provided at the front end of the bracket 25, the top of the inner wall of the groove 21 is rotatably connected to the rotating rod 13, a round hole 21 is provided on the upper surface of the bracket 25, a motor 26 is fixed on the upper surface of the bracket 25, the bottom end of the transmission shaft of the motor 26 extends into the round hole 212, the bottom end of the transmission shaft of the motor 26 is fixed with the rotating rod 13, the rotating rod 13 is fixed by the transmission shaft of the motor 26, the rotating rod 13 and the rotating plate 14 are provided with power for the rotation, and the brush roller 21 can be rotated as needed to facilitate the cleaning of the inner wall of the dye vat body 8, and the rotating plate 14 is fixed to the bottom end of the rotating rod 13.
[0024] The lower surface of the rotating plate 14 is movably connected to the movable plate 23. A long groove 19 is provided on the lower surface of the rotating plate 14. The long groove 19 is inserted into the connecting block 16. A threaded hole 20 is provided on one side of the connecting block 16. A round hole 3 18 is provided on one side of the rotating plate 14. A motor 3 17 is fixed on one side of the rotating plate 14. One side of the transmission shaft of the motor 3 17 extends into the round hole 3 18. A threaded rod 15 is fixed on one side of the transmission shaft of the motor 3 17. One side of the threaded rod 15 passes through the threaded hole 20 and is threadedly connected. A movable plate 23 is fixed on the lower surface of the connecting block 16. The width of the long groove 19 provided on the lower surface of the rotating plate 14 matches the width of the connecting block 16. Through the motor 3 1 The transmission shaft 7 is provided with a threaded rod 15 to fix the threaded rod 15, which provides power for the rotation of the threaded rod 15, so that the connecting block 16 and the movable plate 23 can be moved as needed, and the brush roller 21 can be moved as needed, which is convenient for cleaning the inner wall of the dye vat body 8 of different sizes. The width of the long groove 19 is matched with the width of the connecting block 16. The long groove 19 can limit the connecting block 16 to prevent the threaded rod 15 from rotating. The connecting block 16 rotates with it, which is convenient for the connection block 16 to move. The lower surface of the movable plate 23 is provided with a threaded groove 24, and the threaded column 22 is inserted into the threaded groove 24 and is threadedly connected. The brush roller 21 is fixed to the bottom end of the threaded column 22.
[0025] When it is necessary to clean the inner wall of the dye vat body 8 after use, the threaded column 22 is inserted into the threaded groove 24 and threadedly connected, and then the control switch box 3 is operated to start the motor 2 6, the rotating rod 13 and the rotating plate 14 can be rotated as needed, and the brush roller 21 can be rotated as needed, and then the control switch box 3 is operated to start the motor 3 17, the threaded rod 15 rotates, the connecting block 16 and the moving plate 23 can be moved as needed, and the brush roller 21 can be moved as needed, and the brush roller 21 cleans the inner wall of the dye vat body 8. The inner wall of the dye vat body 8 of different sizes can be cleaned, saving time and effort, and improving work efficiency.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A new type of low temperature resistant dyeing vat for polyester fabric, comprising a bracket (2) and a threaded column (22), characterized in that: The front end of the bracket one (2) is provided with a groove one (10), and the inner walls of the groove one (10) are rotatably connected to the rotating shaft (7) on both sides, and a dye vat body (8) is fixed to one side of the rotating shaft (7). The upper surface of the bracket one (2) is fixed with a bracket two (5), and the front end of the bracket two (5) is provided with a groove two (11), and the top of the inner wall of the groove two (11) is rotatably connected to the rotating rod (13), and the bottom end of the rotating rod (13) is fixed with a rotating plate (14), and the lower surface of the rotating plate (14) is movably connected to the movable plate (23), and the lower surface of the movable plate (23) is provided with a threaded groove (24), and a threaded column (22) is inserted into the threaded groove (24) and is threadedly connected, and a brush roller (21) is fixed to the bottom end of the threaded column (22).
2. The novel low-temperature-resistant dyeing vat for polyester fabric according to claim 1, characterized in that: Four pillars (1) in a rectangular array are fixed to the lower surface of the bracket (2).
3. The new type of low temperature resistant dyeing polyester fabric dyeing vat according to claim 1, characterized in that: A control switch box (3) is fixed to one side of the bracket (2), and a display screen and buttons are sequentially embedded and installed on one side of the control switch box (3) from top to bottom.
4. The new type of low temperature resistant dyeing polyester fabric dyeing vat according to claim 1 is characterized by: A circular hole (9) is formed on one side of the bracket (2), a motor (4) is fixed on one side of the bracket (2), a transmission shaft of the motor (4) extends into the circular hole (9), and a rotating shaft (7) is fixed on one side of the transmission shaft of the motor (4).
5. The new type of low temperature resistant dyeing polyester fabric dyeing vat according to claim 1, characterized in that: A second circular hole (12) is formed on the upper surface of the second bracket (5), a second motor (6) is fixed on the upper surface of the second bracket (5), the bottom end of a transmission shaft of the second motor (6) extends into the second circular hole (12), and a rotating rod (13) is fixed on the bottom end of the transmission shaft of the second motor (6).
6. The new type of low temperature resistant dyeing polyester fabric dyeing vat according to claim 1, characterized in that: The lower surface of the rotating plate (14) is provided with a long groove (19), and the connecting block (16) is inserted into the long groove (19). A threaded hole (20) is provided on one side of the connecting block (16). A round hole (18) is provided on one side of the rotating plate (14). A motor (17) is fixed on one side of the rotating plate (14). One side of the transmission shaft of the motor (17) extends into the round hole (18). A threaded rod (15) is fixed on one side of the transmission shaft of the motor (17). One side of the threaded rod (15) passes through the threaded hole (20) and is threadedly connected. A movable plate (23) is fixed on the lower surface of the connecting block (16).
7. The new type of low temperature resistant dyeing polyester fabric dyeing vat according to claim 6, characterized in that: The width of the long groove (19) provided on the lower surface of the rotating plate (14) matches the width of the connecting block (16).