Railway spare steel rail displacement limiting device

By designing a railway backup rail displacement limiting device, the displacement of the backup rail is limited by the damping effect of the road ball, the problems of displacement and lifting of the backup rail are solved, and safety and operating efficiency are improved.

CN222744710UActive Publication Date: 2025-04-11BEIJING TIEWEI DIGITAL INTELLIGENCE TECH CO LTD
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Patent Information

Application Number
CN202422090397.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-04-11
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Railway backup rails are prone to horizontal and vertical displacement during the train operation, resulting in lifting, increasing safety risks, and requiring manpower reset and patrol, which is a large workload.

Method used

A railway backup rail displacement limiting device is designed, including end limiting parts and inter-section limiting parts, and the displacement of the backup rail is defined by the damping effect of the track, and the lateral and longitudinal displacement of the backup rail is prevented through the triple fit of the base, support rod and the hindrance part.

Benefits of technology

Effectively prevent the displacement and lifting of spare rails, reduce the working intensity of manpower reset and patrol, reduce safety risks, and improve the operating efficiency of replacing spare rails.

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Abstract

The utility model relates to the technical field of displacement limiting, in particular to a railway spare steel rail displacement limiting device which comprises an end limiting piece, the end limiting piece comprises a base, a supporting rod and a first clamping part, the base is arranged on a railway ballast at one end of a spare steel rail, and the base is upwards connected with the supporting rod. The side, deviating from the standby steel rail, of the supporting rod is connected with a first clamping and blocking part, the first clamping and blocking part is used for being clamped with the end of the standby steel rail in a matched mode and blocking displacement of the standby steel rail, the bases at the ends limit the positions of the end limiting pieces at the two ends of the standby steel rail, and the supporting rods at the ends reinforce the supporting effect on the first clamping and blocking part on the two sides correspondingly. Resistance is increased for displacement of the standby steel rail due to the vibration effect of the railway ballast, the first clamping and blocking part is clamped to the end of the standby steel rail in a matched mode to further block displacement of the standby steel rail, and therefore transverse displacement and longitudinal displacement of the standby steel rail are limited at the same time; the damping effect is comprehensively achieved through triple cooperation of the base, the supporting rod and the first clamping part.
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Description

Technical Field

[0001] The utility model relates to the technical field of displacement limitation, in particular to a railway spare rail displacement limitation device. Background Art

[0002] The railway maintenance department's operating procedure for replacing rails as planned is generally to unload spare rails on the ballast on both sides of the rails that need to be replaced in advance (about a month or so), waiting for the construction window (usually during concentrated railway maintenance) for replacement.

[0003] After observation, it was found that when a train passes, the forward vibration generated is transmitted to the spare rail through the ballast, and the spare rail will move in the opposite direction of the train or down the slope as the train runs. The spare rail placed between the two lines of the double track with no slope will produce bidirectional displacement. Due to the influence of comprehensive factors such as empty and loaded vehicles, train running speed, ramps, curves, etc., the spare rail will still produce unidirectional displacement. When the displacement reaches a certain distance, it is necessary to use manpower and other methods to reset it, which affects the progress of the operation during track replacement and increases the safety risk when moving the spare rail; and the end of the spare rail often warps, there is a safety risk of train scratching the spare rail, endangering driving safety.

[0004] In order to prevent the spare rails from tilting and shifting, the railway engineering department installs a lateral displacement limiting device on the spare rails after removing them. However, the longitudinal displacement of the spare rails is difficult to limit, so the railway engineering department will arrange personnel to take additional trains or walk to inspect the displacement of the spare rails from time to time, and the workload of the inspection is also large. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a railway spare rail displacement limiting device which can simultaneously limit the lateral displacement and longitudinal displacement of the spare rail, utilizes ballast to produce a damping effect on the displacement of the spare rail, has a simple structure, is easy to use, and avoids the occurrence of warping and displacement of the spare rail.

[0006] In order to achieve the above purpose, the utility model is implemented by adopting the following technical solutions:

[0007] The utility model discloses a displacement limiting device for a spare rail of a railway, comprising an end limiting member, wherein the end limiting member comprises a base, a support rod and a blocking portion. The base is arranged on the ballast at one end of the spare rail, the base is connected upwardly to the support rod, and the support rod is connected to the blocking portion at one side of the spare rail, and the blocking portion is used for matching and clamping with the end of the spare rail and blocking the displacement of the spare rail.

[0008] In a possible technical solution, the base is L-shaped, including an integrally formed horizontal plate and a vertical plate vertically connected thereto, the horizontal plate is used to be buried in the ballast, and the vertical plate is used to be connected to the support rod.

[0009] In a possible technical solution, the support rod is arranged so that the vertical plate is inclined toward one side of the spare rail.

[0010] In a possible technical solution, the blocking portion 1 includes a side plate and a limit frame 1, the limit frame 1 is connected to the top end of the support rod, the limit frame 1 is a semi-enclosed frame with an open top and matching the end of the spare rail, and the limit frame 1 is connected to the side plate on one side of the base.

[0011] In a possible technical solution, the blocking portion 1 is located on both sides of the limiting frame 1 and is respectively connected with L-shaped side plates.

[0012] A possible technical solution also includes an intermediate portion limiting member, which includes a support and a second blocking portion on its top, the support is used to be buried in the ballast between the two ends of the spare rail, and the second blocking portion is used to match and engage with the intermediate portion of the spare rail and block the displacement of the spare rail.

[0013] In a possible technical solution, the intermediate portion limiting component includes a limit frame 2 and a limit frame 3 connected in opposite directions, the limit frame 2 includes a vertically arranged support plate 1 and a C-shaped frame 1 integrally connected to its upper end, the limit frame 3 includes a vertically arranged support plate 2 and a C-shaped frame 2 integrally connected to its upper end, the support plate 1 and the support plate 2 are arranged adjacent to each other, the side of the support plate 1 away from the support plate 2 is vertically connected to the support plate 3, the side of the support plate 2 away from the support plate 1 is vertically connected to the support plate 4, the support plate 1, the support plate 2, the support plate 3 and the support plate 4 form a cross-shaped support, and the C-shaped frame 1 and the C-shaped frame 2 are relatively arranged to form a blocking portion 2 matching the intermediate portion of the spare rail.

[0014] In a possible technical solution, the second limiting frame and the third limiting frame are movably connected via adjustable bolts.

[0015] In a possible technical solution, the bottom end of the support plate 1 on one side that is biased toward the support plate 2 is integrally formed and vertically connected with the support plate 5.

[0016] A possible technical solution includes two end limiting members and at least one intermediate limiting member respectively arranged at both ends of the spare rail.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the displacement limiting device for the railway spare rail of the present embodiment uses two end limiting pieces at both ends of the spare rail to limit the displacement of the spare rail, the bases at the two ends limit the positions of the end limiting pieces at both ends of the spare rail, the support rods at the two ends respectively strengthen the supporting effect of the blocking part 1 on both sides, increase the resistance for the displacement of the spare rail caused by the vibration of the ballast, the blocking part 1 is matched and connected with the end of the spare rail to further block the displacement of the spare rail, thereby limiting the lateral displacement and longitudinal displacement of the spare rail at the same time, and the three-fold coordination of the base, the support rod and the blocking part 1 comprehensively exerts a damping effect to prevent the spare rail from lateral displacement or longitudinal displacement, limit the position of the spare rail, prevent the end of the spare rail from tilting, reduce the work intensity generated by manual resetting and inspection, prevent the safety risks of resetting the spare rail or the train scratching the spare rail, and improve the operation efficiency of replacing the spare rail. The overall structure is simple, easy to use, and the manufacturing cost is low, which is conducive to the large-scale application and promotion of railway engineering departments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the end limiting member of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the end limiting member of the utility model from another perspective;

[0020] Figure 3 It is a structural schematic diagram of the intermediate limiting member of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the intermediate limiting member of the utility model from another perspective;

[0022] Figure 5 It is a schematic diagram of the structure of the end limiting member and the intermediate limiting member of the utility model in the use state;

[0023] Figure numerals: 10-base; 101-horizontal plate; 102-vertical plate; 11-support rod; 12-blocking part one; 121-side plate; 122-limiting frame one; 13-L-shaped side plate; 20-support; 21-blocking part two; 22-limiting frame two; 221-support plate one; 222-C-shaped frame one; 23-limiting frame three; 231-support plate two; 232-C-shaped frame two; 24-support plate three; 25-support plate four; 26-adjustable bolt; 27-support plate five. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] Example 1

[0026] like Figure 1 to Figure 2 As shown, the displacement limiting device of the spare rail of railway of embodiment 1 of the utility model comprises two end limiting members respectively arranged at both ends of the spare rail, the end limiting members comprise a base 10, a support rod 11 and a blocking portion 12, the base 10 is arranged on the ballast at one end of the spare rail, and the position of the base 10 is limited by the resistance of the ballast in all directions, the base 10 is connected upwardly to the support rod 11, and the side of the support rod 11 biased toward the spare rail is connected to the blocking portion 12, and the blocking portion 12 is used to match and engage with the end of the spare rail and constitute a barrier to the displacement of the spare rail.

[0027] The railway spare rail displacement limiting device of the present embodiment uses two end limiting pieces at both ends of the spare rail to limit the displacement of the spare rail, the bases 10 at the two ends limit the positions of the end limiting pieces at both ends of the spare rail, the support rods 11 at the two ends respectively strengthen the supporting effect of the blocking part 12 on both sides, and increase the resistance for the displacement of the spare rail caused by the vibration of the ballast, the blocking part 12 is matched and connected with the end of the spare rail to further block the displacement of the spare rail, thereby limiting the lateral displacement and longitudinal displacement of the spare rail at the same time, and the three-fold coordination of the base 10, the support rod 11 and the blocking part 12 comprehensively exerts a damping effect, so as to prevent the spare rail from lateral displacement or longitudinal displacement, limit the position of the spare rail, prevent the end of the spare rail from warping, reduce the work intensity generated by manual resetting and inspection, prevent the safety risks of resetting the spare rail or the train scratching the spare rail, and improve the operation efficiency of replacing the spare rail.

[0028] Example 2

[0029] The railway spare rail displacement limiting device of embodiment 2 of the utility model is based on embodiment 1, as follows Figure 1 to Figure 2 As shown, the base 10 is L-shaped, including an integrally formed horizontal plate 101 and a vertical plate 102 vertically connected thereto, the horizontal plate 101 is used to be buried in the ballast, and the vertical plate 102 is used to be connected to the support rod 11, and the vertical bending structure of the horizontal plate 101 and the vertical plate 102 is used to increase the resistance between the base 10 and the ballast, thereby enhancing the stability of the base 10; the two bases at both ends of the spare rail are buried in a mirrored manner, thereby further enhancing the resistance between the base 10 and the ballast in two directions at both ends.

[0030] In addition, the support rods 11 at both ends of the spare rail are inclined with the vertical plates 102 biased toward one side of the spare rail, thereby strengthening the support for the blocking part 12 on both sides and increasing the resistance to the longitudinal displacement in two directions that may occur due to the vibration of the spare rail ballast.

[0031] The blocking part 12 includes a side plate 121 and a limiting frame 122. The limiting frame 122 is connected to the top of the support rod 11. The limiting frame 122 is a semi-enclosed frame with an opening at the top and matched with the end of the spare rail. The limiting frame 122 is connected to the side plate 121 on the side of the base 10. When in use, the ends of the spare rail on both sides are respectively inserted into the limiting frame 122 through the open part and the opening. The semi-enclosed frame and the side plate 121 match the end of the spare rail and wrap it. The semi-enclosed frames on both sides limit the lateral displacement of the spare rail, and the side plates 121 on both sides limit the longitudinal displacement of the spare rail. The end limiting parts at both ends of the spare rail are buried in a mirrored manner as a whole.

[0032] Example 3

[0033] The railway spare rail displacement limiting device of Example 3 of the utility model is based on Example 2, and the blocking portion 12 is located on both sides of the limiting frame 122 and is respectively connected with L-shaped side plates 13. The L-shaped side plates 13 can be two plates vertically connected to each other in any direction or form. When the end limiting member is buried, one or both sides of the L-shaped side plate 13 are embedded in the ballast. The bending structure of the L-shaped side plate 13 is used to further increase the blocking force of the ballast on the end limiting member, thereby enhancing the overall damping effect of the end limiting member on the displacement of the spare rail.

[0034] Example 4

[0035] The railway spare rail displacement limiting device of Example 4 of the utility model, based on Example 3, further includes at least one intermediate portion limiting member, the intermediate portion limiting member includes a support 20 and a blocking portion 21 on its top, the support 20 is used to be buried in the ballast between the two ends of the spare rail, the specific shape of the support 20 is not limited, the blocking portion 21 is used to match and engage with the intermediate portion of the spare rail and form a barrier to the displacement of the spare rail, on the basis of setting the end limiting members, an intermediate portion limiting member is set between the two ends of the spare rail, through the blocking force formed between the support 20 and the ballast and the limitation of the displacement of the intermediate portion of the spare rail by the blocking portion 21, the overall damping effect on the displacement of the spare rail is consolidated at multiple points.

[0036] Example 5

[0037] The railway spare rail displacement limiting device of embodiment 5 of the utility model is based on embodiment 4. Figure 3 to Figure 4As shown, the intermediate limiting member includes a limiting frame 22 and a limiting frame 3 23 connected oppositely, the limiting frame 22 includes a vertically arranged support plate 1 221 and a C-shaped frame 1 222 integrally formed and connected to its upper end, the limiting frame 3 23 includes a vertically arranged support plate 231 and a C-shaped frame 232 integrally formed and connected to its upper end, the support plate 1 221 and the support plate 2 231 are arranged adjacent to each other, the support plate 1 221 is vertically connected to the support plate 3 24 on one side away from the support plate 2 231, and the support plate 2 231 is vertically connected to the support plate 4 on one side away from the support plate 1 221 25, support plate 1 221, support plate 231, support plate 3 24 and support plate 4 25 form a cross-shaped support 20. This structural design can increase the contact surface in multiple directions between the support and the ballast when buried, and significantly increase the blocking force between the two; C-shaped frame 1 222 and C-shaped frame 2 232 are relatively arranged to form a blocking portion 21 that matches the middle part of the spare rail. C-shaped frame 1 222 and C-shaped frame 2 232 limit the middle part of the spare rail on both sides in the horizontal direction, so that the displacement limiting effect on the spare rail is more reliable.

[0038] The connection between the limit frame 22 and the limit frame 3 23 can be a fixed connection or a detachable connection. It should be noted that when the connection between the limit frame 22 and the limit frame 3 23 is a fixed connection, when the position of the spare rail is limited, it is necessary to connect the middle part of the spare rail with the limit frame 22 and the limit frame 3 23 from one end of the spare rail before connecting the end limiter; preferably, the limit frame 22 and the limit frame 3 23 are movably connected by an adjustable bolt 26, and the limit frame 22 and the limit frame 3 The limit frame three 23 is designed to be composed of two detachable parts. On the one hand, the contact surface with the ballast is increased by respectively setting the support plate one 221 and the support plate two 231; on the other hand, the distance between the limit frame two 22 and the limit frame three 23 can be adjusted by the adjustable bolt 26, that is, the distance between the C-shaped frame one 222 and the C-shaped frame two 232 can be adjusted, so that the size of the spare rail can be more adapted to ensure the displacement limiting effect of the spare rail; on the third hand, it is convenient to use, transport and maintain.

[0039] It is also preferred that the bottom end of the support plate 1 221 on one side that is biased toward the support plate 2 231 is integrally formed with a support plate 5 27 vertically connected thereto, and the stability of the support is improved through the bending structure of the support plate 5 27 and the support plate 1 221 .

[0040] like Figure 5As shown, the displacement limiting device for railway spare rails of Example 5 of the utility model is that after the I-shaped spare rails are unloaded on the ballasts on both sides, the bottom steel bars at both ends of the spare rails are respectively inserted into the interior of the limiting frame 122 through the open parts and the openings, the semi-enclosed frame and the side plate 121 match the ends of the spare rails and wrap them, the semi-enclosed frames on both sides limit the lateral displacement of the spare rails, and the side plates 121 on both sides limit the longitudinal displacement of the spare rails; the end limiting members at both ends of the spare rails are buried in a mirror-image manner as a whole; then the limiting frame 22 and the limiting frame 3 23 are respectively matched and clamped with the bottom steel bars on both sides of the spare rails, and the distance between the C-shaped frame 1 222 and the C-shaped frame 2 232 is adjusted by the adjustable bolt 26 to adapt to the size of the spare rails, and under the combined action of the end limiting members and the intermediate limiting members, the damping effect on the lateral and longitudinal displacements of the spare rails is achieved.

[0041] It should be noted that, in the above embodiments, “transverse” refers to a length direction perpendicular to the spare rail, and “longitudinal” refers to a length direction of the spare rail.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A railway spare rail displacement limiting device, characterized in that: The invention comprises an end limiting member, which comprises a base (10), a support rod (11) and a blocking portion (12). The base (10) is arranged on the ballast at one end of the spare rail, the base (10) is connected to the support rod (11) upwards, the support rod (11) is connected to the blocking portion (12) at one side of the spare rail, and the blocking portion (12) is used to match and engage with the end of the spare rail and block the displacement of the spare rail.

2. The railway spare rail displacement limiting device according to claim 1, characterized in that: The base (10) is L-shaped and comprises an integrally formed horizontal plate (101) and a vertical plate (102) vertically connected thereto; the horizontal plate (101) is used to be buried in the ballast, and the vertical plate (102) is used to be connected to the support rod (11).

3. The railway spare rail displacement limiting device according to claim 2, characterized in that: The support rod (11) is arranged to be inclined with respect to the vertical plate (102) and to be biased toward one side of the spare rail.

4. The railway spare rail displacement limiting device according to claim 3, characterized in that: The blocking portion (12) comprises a side plate (121) and a limiting frame (122), wherein the limiting frame (122) is connected to the top end of the support rod (11), the limiting frame (122) is a semi-enclosed frame with an open top and matching the end of the spare rail, and the limiting frame (122) is connected to the side plate (121) at a side biased toward the base (10).

5. The railway spare rail displacement limiting device according to claim 4, characterized in that: The blocking portion 1 (12) is located on both sides of the limiting frame 1 (122) and is respectively connected to L-shaped side plates (13).

6. The railway spare rail displacement limiting device according to claim 1, characterized in that: The invention also comprises an intermediate limiting member, wherein the intermediate limiting member comprises a support (20) and a second blocking portion (21) on the top thereof, wherein the support (20) is used to be buried in the ballast between the two ends of the spare rail, and the second blocking portion (21) is used to match and engage with the intermediate portion of the spare rail and form a barrier to the displacement of the spare rail.

7. The railway spare rail displacement limiting device according to claim 6, characterized in that: The intermediate limiting member comprises a limiting frame 2 (22) and a limiting frame 3 (23) connected in opposite directions, the limiting frame 2 (22) comprises a vertically arranged support plate 1 (221) and a C-shaped frame 1 (222) integrally formed and connected to the upper end, the limiting frame 3 (23) comprises a vertically arranged support plate 2 (231) and a C-shaped frame 2 (232) integrally formed and connected to the upper end, the support plate 1 (221) and the support plate 2 (231) are adjacently arranged, and the support plate 1 (221) is far away from the support plate 1. A support plate 3 (24) is vertically connected to the side away from the support plate 2 (231), and a support plate 4 (25) is vertically connected to the side of the support plate 2 (231) away from the support plate 1 (221). The support plate 1 (221), the support plate 2 (231), the support plate 3 (24) and the support plate 4 (25) form a cross-shaped support (20), and the C-shaped frame 1 (222) and the C-shaped frame 2 (232) are arranged relatively to form a blocking portion 2 (21) matching the middle portion of the spare rail.

8. The railway spare rail displacement limiting device according to claim 7, characterized in that: The second limiting frame (22) and the third limiting frame (23) are movably connected via an adjustable bolt (26).

9. The railway spare rail displacement limiting device according to claim 8, characterized in that: The bottom end of the support plate 1 (221) on one side leaning towards the support plate 2 (231) is integrally formed and vertically connected with the support plate 5 (27).

10. The railway spare rail displacement limiting device according to claim 9, characterized in that: The utility model comprises two end limiting members respectively arranged at two ends of the spare rail and at least one intermediate limiting member.