A compaction grouting device for municipal road and bridge construction

By designing scraping components and stirring and crushing components in the municipal road and bridge construction compact grouting device, the problem of uneven ground caused by the compaction wheel contamination of slurry or impurities is solved, and the cleaning efficiency and practicality of the device are improved.

CN222745040UActive Publication Date: 2025-04-11奉敏
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Patent Information

Application Number
CN202421208700.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-04-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During municipal road and bridge construction, compaction wheels are prone to contamination of slurry or impurities when compacting the ground, resulting in uneven ground and working quality. The slurry that is not cleaned in time will solidify, making it difficult to clean.

Method used

A municipal road and bridge construction compression grouting device is designed, equipped with scraping components and agitating and crushing components. The scraping assembly includes a scraper, an L-shaped moving block and a spring that can scrape off attached slurry or impurities as the compaction wheel rolls and collect it through a feed cover. The stirring and crushing assembly stirs and crushes the slurry through the crushing rod to reduce the solidification efficiency and helps break and discharge after the slurry solidifies.

Benefits of technology

It effectively avoids the surface contamination of the compaction wheel affecting the flatness of the ground, improves the working quality, solves the problem of slurry solidification caused by untimely cleaning, and improves the effectiveness and practicality of the device.

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Abstract

The utility model belongs to the technical field of compaction grouting, and is particularly concerned with a compaction grouting device for municipal road and bridge construction, comprising a mobile body, a grouting mechanism mounted on the mobile body, and a compaction wheel rotatably connected to one side of the mobile body via a rotating shaft, a cleaning and scraping assembly being mounted on the mobile body, the cleaning and scraping assembly comprising a scraper arranged on one side of the compaction wheel, an L-shaped moving block fixed at both ends of the scraper, and a spring fixed between the L-shaped moving block and the mobile body, a material receiving cover being arranged below the scraper, and by arranging the cleaning and scraping assembly, uneven compaction of the ground due to slurry or impurities on the surface of the compaction wheel is avoided, the work quality is improved, and the solidification caused by untimely cleaning is solved, thereby improving the use effect of the device and meeting actual use requirements.
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Description

Technical Field

[0001] The utility model belongs to the technical field of compaction grouting, and in particular relates to a compaction grouting device for municipal road and bridge construction. Background Art

[0002] During the construction of municipal roads and bridges, the compaction grouting method is mainly used to reinforce the foundation. The compaction grouting process is to inject slurry into the soil under pressure through the grouting pipe, forming a slurry bubble and slurry-soil combination around the grouting pipe, and squeezing and compacting the soil, which plays a comprehensive role in strengthening the foundation soil;

[0003] After checking the public (announcement) number; CN217027031U discloses a compaction grouting device for municipal road and bridge construction. This technology discloses "including a base, the top of the base is fixedly connected to a kettle body, the bottom of the kettle body is provided with a discharge pipe, the top of the kettle body is fixedly connected to a servo motor, the inside of the kettle body is rotatably connected to a rotating shaft, the output end of the servo motor is fixedly connected to the rotating shaft, the bottom of the rotating shaft extends into the discharge pipe, the rotating shaft is located on the peripheral side of the discharge pipe and is fixedly connected to a scraper and other technical solutions, which effectively solves the problem that some slurries are easy to agglomerate at the discharge port of the kettle body and cause blockage of the discharge port, affecting the progress of road construction operations. At the same time, the output end of the cylinder can be extended and retracted to drive the discharge end of the movable pipe to move in the vertical direction, so as to adjust the height of the discharge, thereby improving the flexibility of use and other technical effects";

[0004] When the above design is used, although it effectively solves the problem that some slurry is easy to agglomerate at the discharge port of the kettle body and cause clogging of the discharge port, affecting the progress of road construction work, when the rolling wheel compacts the ground, it is inevitable that it will be contaminated with slurry or other impurities. Then, when the ground continues to be compacted, the obstruction of the contaminants will make the ground not flat enough, affecting the work quality, and the attached slurry is not cleaned in time, and it is more troublesome to clean it after solidification;

[0005] In order to solve the above problems, this application proposes a compaction grouting device for municipal road and bridge construction. Utility Model Content

[0006] To solve the problems raised in the above background technology. The utility model provides a compaction grouting device for municipal road and bridge construction, which can avoid uneven ground compaction caused by slurry or impurities on the surface of the compaction wheel, improve the work quality, and solve the solidification caused by untimely cleaning, improve the use effect of the device, and meet the actual use needs.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compaction grouting device for municipal road and bridge construction, comprising a mobile body and a grouting mechanism installed on the mobile body and a compaction wheel rotatably connected to one side of the mobile body through a rotating shaft, a cleaning and scraping assembly is installed on the mobile body, and the cleaning and scraping assembly comprises a scraper arranged on one side of the compaction wheel, an L-shaped moving block fixed at both ends of the scraper, and a spring fixed between the L-shaped moving block and the mobile body, and a material receiving cover is arranged under the scraper.

[0008] As a preferred compaction grouting device for municipal road and bridge construction of the utility model, the material receiving cover and the moving body are fixedly connected, the surface of the moving body is provided with a sliding groove adapted to the L-shaped moving block, the spring and the L-shaped moving block are both located in the sliding groove, the L-shaped moving block and the moving body are slidingly connected through the sliding groove, and the scraper fits tightly against the surface of the compaction wheel.

[0009] As a preferred compaction grouting device for municipal road and bridge construction of the utility model, the interior of the material receiving cover is rotatably connected with a spiral blade through a bearing, a driving motor is fixedly installed on one side of the material receiving cover by bolts, the output end of the driving motor and one end of the spiral blade are fixedly connected, a discharge port is provided on the side of the material receiving cover away from the driving motor, a collecting cylinder is fixedly provided on the surface of the material receiving cover close to the discharge port, a conveying pipe 1 is fixedly connected to the bottom end of the collecting cylinder, a storage box is fixedly installed inside the mobile body by bolts, a material extraction pump is fixed on the upper surface of the storage box, a conveying pipe 2 is fixed to the output end of the material extraction pump, the other end of the conveying pipe 2 is fixedly connected to the storage box, the other end of the conveying pipe 1 is fixed to the input end of the material extraction pump, and a battery is fixedly installed on the upper surface of the mobile body.

[0010] As a preferred embodiment of the utility model of a compaction grouting device for municipal road and bridge construction, the second delivery pipe is connected to the storage box, the first delivery pipe is connected to the collecting tube, and the battery and the drive motor are electrically connected through a wire.

[0011] As a preferred embodiment of the compaction grouting device for municipal road and bridge construction of the utility model, a feed opening is provided on the lower surface of the storage box, and a sealing plate is provided at the feed opening.

[0012] As a preferred compaction grouting device for municipal road and bridge construction of the utility model, a stirring and crushing assembly is installed on the scraping assembly, and the stirring and crushing assembly includes a sprocket 1 fixed to the output end of the driving motor and a crushing rod rotatably connected to the inside of the storage box through a bearing, one end of the crushing rod successively penetrates the storage box and the mobile body, and extends to the outside of the mobile body, and is fixedly connected to the sprocket 2 arranged on the outside of the mobile body by screws, a chain is meshed and connected between the sprocket 1 and the sprocket 2, and one end of the crushing rod is rotatably connected to the mobile body through a bearing.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] By setting up a scraping component, the uneven compaction of the ground caused by slurry or impurities on the surface of the compacting wheel is avoided, the work quality is improved, and the solidification caused by untimely cleaning is solved, the use effect of the device is improved, and the actual use needs are met. In addition, a stirring and crushing component is added to this mechanism, and the slurry inside the storage box can be continuously stirred by the crushing rod, thereby reducing the solidification efficiency of the slurry. At the same time, when the slurry solidifies, the crushing rod has a crushing effect to avoid the solidification being difficult to discharge from the storage box, thereby improving the practicability and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a rear view of the overall structure of the utility model;

[0018] Figure 3 This is a structural cross-sectional view of the storage box in the utility model;

[0019] Figure 4 It is a right side view of the overall structure of the utility model.

[0020] In the figure: 1. Mobile body; 2. Grouting mechanism; 3. Compacting wheel; 4. Scraping assembly; 401. Spring; 402. L-shaped moving block; 403. Scraper; 404. Material receiving cover; 405. Spiral blade; 406. Driving motor; 407. Collecting cylinder; 408. Delivery pipe 1; 409. Suction pump; 410. Battery; 411. Storage box; 412. Delivery pipe 2; 5. Mixing and crushing assembly; 501. Sprocket 1; 502. Chain; 503. Sprocket 2; 504. Crushing rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] like Figure 1 As shown:

[0024] A compaction grouting device for municipal road and bridge construction comprises a mobile body 1, a grouting mechanism 2 installed on the mobile body 1, and a compaction wheel 3 rotatably connected to one side of the mobile body 1 through a rotating shaft.

[0025] In this embodiment: the existing device {publication (announcement) number}: CN217027031U discloses a compaction grouting device for municipal road and bridge construction. The grouting mechanism 2 in this application document adopts the same technical means in this prior art. This technical means will not be repeated here one by one. This application makes further improvements on this existing subject. For details, please refer to the disclosed technology below; in order to solve the technical problems existing in this prior art, as disclosed in the background technology above, "the above-mentioned design, when used, effectively solves the problem that some slurries are easy to agglomerate at the discharge port of the kettle body and cause blockage of the discharge port, affecting the progress of road construction operations, but when the rolling wheel compacts the ground, it is inevitable that it will be contaminated with slurry or other impurities. Then, when continuing to compact the ground, the obstruction of the contaminants will make the ground not flat enough, and the work quality is affected. Moreover, if the attached slurry is not cleaned up in time, it will be more troublesome to clean it after solidification." In terms of combined use, this problem is obviously a real problem that exists and is relatively difficult to solve. In view of this, in order to solve this technical problem, a cleaning component 4 and a stirring and crushing component 5 are added to this application document.

[0026] It should be noted that the accessories used in the grouting mechanism 2 have been disclosed by publication number CN217027031U, and the use effect can refer to publication number CN217027031U (that is, the "kettle body, feeding pipe, cover body, discharge pipe, scraper, vibration motor, mud pump, movable pipe, cylinder, connecting seat, servo motor, rotating shaft, stirring blade components" disclosed in this prior art).

[0027] More specifically:

[0028] like Figure 1-Figure 4 As shown:

[0029] A scraping assembly 4 is installed on the mobile body 1, and the scraping assembly 4 includes a scraper 403 arranged on one side of the compacting wheel 3, an L-shaped moving block 402 fixed at both ends of the scraper 403, and a spring 401 fixed between the L-shaped moving block 402 and the mobile body 1. A material receiving cover 404 is arranged below the scraper 403, and the material receiving cover 404 is fixedly connected to the mobile body 1. A sliding groove adapted to the L-shaped moving block 402 is opened on the surface of the mobile body 1, and the spring 401 and the L-shaped moving block 402 are both located in the sliding groove. The L-shaped moving block 402 and the mobile body 1 are slidably connected through the sliding groove, and the scraper 403 is tightly fitted to the surface of the compacting wheel 3.

[0030] In this embodiment: the compaction grouting device for municipal road and bridge construction, when in use, after the grouting of the grouting mechanism 2 is completed, the compacting wheel 3 can compact the soil by moving the vehicle body 1, and when the compacting wheel 3 rolls, the spring 401 rebounds and drives the L-shaped moving block 402 to move, and the L-shaped moving block 402 moves and drives the scraper 403 to move, so that the scraper 403 is closely fitted with the surface of the compacting wheel 3, and as the compacting wheel 3 rolls, the slurry or impurities attached to the compacting wheel 3 are scraped off and fall into the inside of the material receiving cover 404 for collection, thereby avoiding the uneven compaction of the ground due to the slurry or impurities on the surface of the compacting wheel 3, improving the work quality, and solving the problem of solidification caused by untimely cleaning, thereby improving the use effect of the device and meeting actual use needs.

[0031] Going further;

[0032] In an optional embodiment, the interior of the receiving cover 404 is rotatably connected with a spiral blade 405 through a bearing, a driving motor 406 is fixedly installed on one side of the receiving cover 404 by bolts, the output end of the driving motor 406 is fixedly connected to one end of the spiral blade 405, a discharge port is provided on the side of the receiving cover 404 away from the driving motor 406, a collecting tube 407 is fixedly provided on the surface of the receiving cover 404 near the discharge port, a conveying pipe 408 is fixedly connected to the bottom end of the collecting tube 407, a storage box 411 is fixedly installed on the interior of the mobile body 1 by bolts, and the storage box 411 1 is fixed with a material extraction pump 409, a delivery pipe 412 is fixed with the output end of the material extraction pump 409, the other end of the delivery pipe 412 is fixedly connected with the storage box 411, the other end of the delivery pipe 408 is fixedly connected with the input end of the material extraction pump 409, a battery 410 is fixedly installed on the upper surface of the mobile body 1, the delivery pipe 412 is connected with the storage box 411, the delivery pipe 408 is connected with the collecting tube 407, the battery 410 and the driving motor 406 are electrically connected through a wire, a material discharge port is opened on the lower surface of the storage box 411, and a sealing plate is provided at the material discharge port.

[0033] In this embodiment: the drive motor 406 is then powered by the battery 410 to start the drive motor 406 for operation, and the spiral blade 405 is driven by the drive motor 406 to rotate. As the spiral blade 405 rotates, the slurry or impurities inside the material receiving cover 404 are transported to the collecting tube 407, and then the extraction pump 409 is powered by the battery 410, and the extraction pump 409 is started, and the slurry inside the collecting tube 407 is extracted through the delivery pipe 1 408, and discharged to the inside of the receiving box 411 through the delivery pipe 2 412, completing the collection and preventing the slurry from falling into the inside of the material receiving cover 404. Since the material receiving cover 404 is designed as an open structure, overflow from the open part is avoided, thereby further improving the use effect of the device. When the slurry collected in the receiving box 411 needs to be discharged, the slurry can be discharged by opening the sealing plate of the receiving box 411.

[0034] Further,

[0035] In an optional embodiment, a stirring and crushing assembly 5 is installed on the scraping assembly 4, and the stirring and crushing assembly 5 includes a sprocket 501 fixed to the output end of the driving motor 406 and a crushing rod 504 rotatably connected to the inside of the storage box 411 through a bearing, one end of the crushing rod 504 passes through the storage box 411 and the mobile body 1 in sequence, and extends to the outside of the mobile body 1, and is fixedly connected to the sprocket 2 503 arranged on the outside of the mobile body 1 by screws, a chain 502 is meshed between the sprocket 1 501 and the sprocket 2 503, and one end of the crushing rod 504 is rotatably connected to the mobile body 1 through a bearing.

[0036] In this embodiment: as the driving motor 406 runs, it drives the sprocket 1 501 to rotate. Since the sprocket 1 501 and the sprocket 2 503 are meshed and connected by the chain 502, the sprocket 2 503 is driven to rotate. The rotation of the sprocket 2 503 drives the breaking rod 504 to rotate. The breaking rod 504 can continuously stir the slurry inside the storage box 411, thereby reducing the slurry solidification efficiency. At the same time, when the slurry solidifies, the breaking rod 504 has a breaking effect to prevent the solidified slurry from being difficult to discharge from the storage box 411, thereby improving the practicality and flexibility of the device.

[0037] The working principle and use process of the utility model are as follows: when the compaction grouting device for municipal road and bridge construction is in use, after the grouting mechanism 2 completes the grouting, the compaction wheel 3 can compact the soil (not shown in the figure) by moving the vehicle body 1. When the compaction wheel 3 rolls, the spring 401 rebounds and drives the L-shaped moving block 402 to move. The L-shaped moving block 402 moves and drives the scraper 403 to move, so that the scraper 403 is closely fitted to the surface of the compaction wheel 3. As the compaction wheel 3 rolls, the slurry or impurities attached to the compaction wheel 3 are scraped off, and The impurities dropped into the receiving hood 404 are collected, thereby avoiding the uneven compaction of the ground due to the slurry or impurities on the surface of the compacting wheel 3, improving the work quality, and solving the problem of solidification due to untimely cleaning, improving the use effect of the device, and meeting the actual use needs. Subsequently, the drive motor 406 is powered by the battery 410 to start the drive motor 406 for operation, and the spiral blade 405 is driven by the drive motor 406 to rotate. As the spiral blade 405 rotates, the slurry or impurities in the receiving hood 404 are transported to the collection hood 404. The slurry in the collecting cylinder 407 is drawn out through the conveying pipe 1 408, and is discharged to the inside of the receiving box 411 through the conveying pipe 2 412 to complete the collection, so as to prevent the slurry from falling into the inside of the receiving cover 404. Since the receiving cover 404 is designed with an open structure, it can avoid overflowing from the open part, further improving the use effect of the device. With the operation of the driving motor 406, the sprocket 1 501 is driven to rotate. Since the sprocket 1 501 and the sprocket 2 503 The chain 502 is meshed and connected to drive the sprocket 503 to rotate, and the rotation of the sprocket 503 drives the breaking rod 504 to rotate. The breaking rod 504 can continuously stir the slurry inside the storage box 411, thereby reducing the slurry solidification efficiency. At the same time, when the slurry solidifies, the breaking rod 504 has a breaking effect to avoid the difficulty of discharging the solidified slurry from the storage box 411, thereby improving the practicability and flexibility of the device. When the slurry collected in the storage box 411 needs to be discharged, the slurry can be discharged by opening the sealing plate of the storage box 411.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A compaction grouting device for municipal road and bridge construction, comprising a mobile body (1), a grouting mechanism (2) mounted on the mobile body (1), and a compaction wheel (3) rotatably connected to one side of the mobile body (1) via a rotating shaft, characterized in that: The mobile body (1) is provided with a scraping assembly (4), the scraping assembly (4) comprising a scraper (403) arranged on one side of the compacting wheel (3), an L-shaped moving block (402) fixed at both ends of the scraper (403), and a spring (401) fixed between the L-shaped moving block (402) and the mobile body (1), and a material receiving cover (404) is arranged below the scraper (403).

2. A compaction grouting device for municipal road and bridge construction according to claim 1, characterized in that: The material receiving cover (404) is fixedly connected to the moving body (1); a sliding groove matching the L-shaped moving block (402) is provided on the surface of the moving body (1); the spring (401) and the L-shaped moving block (402) are both located in the sliding groove; the L-shaped moving block (402) and the moving body (1) are slidably connected via the sliding groove; and the scraper (403) is tightly fitted to the surface of the compacting wheel (3).

3. A compaction grouting device for municipal road and bridge construction according to claim 2, characterized in that: The inside of the material receiving cover (404) is rotatably connected with a spiral blade (405) via a bearing, a driving motor (406) is fixedly installed on one side of the material receiving cover (404) via bolts, an output end of the driving motor (406) is fixedly connected to one end of the spiral blade (405), a discharge port is provided on a side of the material receiving cover (404) away from the driving motor (406), a collecting tube (407) is fixedly provided on a side of the surface of the material receiving cover (404) close to the discharge port, and an output tube (406) is fixedly connected to the bottom end of the collecting tube (407). A delivery pipe (408) is provided, a storage box (411) is fixedly installed inside the mobile body (1) by bolts, a material extraction pump (409) is fixedly installed on the upper surface of the storage box (411), a delivery pipe (412) is fixedly installed on the output end of the material extraction pump (409), the other end of the delivery pipe (412) is fixedly connected to the storage box (411), the other end of the delivery pipe (408) is fixedly connected to the input end of the material extraction pump (409), and a storage battery (410) is fixedly installed on the upper surface of the mobile body (1).

4. A compaction grouting device for municipal road and bridge construction according to claim 3, characterized in that: The second delivery pipe (412) is connected to the storage box (411), the first delivery pipe (408) is connected to the collecting tube (407), and the storage battery (410) and the driving motor (406) are electrically connected via a wire.

5. A compaction grouting device for municipal road and bridge construction according to claim 4, characterized in that: The lower surface of the storage box (411) is provided with a material discharge opening, and a sealing plate is provided at the material discharge opening.

6. A compaction grouting device for municipal road and bridge construction according to claim 3, characterized in that: The scraping assembly (4) is provided with a stirring and crushing assembly (5), the stirring and crushing assembly (5) comprising a sprocket wheel 1 (501) fixed at the output end of the driving motor (406) and a crushing rod (504) rotatably connected to the inside of the storage box (411) via a bearing, one end of the crushing rod (504) successively passes through the storage box (411) and the mobile body (1), and extends to the outside of the mobile body (1), and is fixedly connected to a sprocket wheel 2 (503) arranged outside the mobile body (1) via a screw, a chain (502) is meshedly connected between the sprocket wheel 1 (501) and the sprocket wheel 2 (503), and one end of the crushing rod (504) is rotatably connected to the mobile body (1) via a bearing.

Citation Information

Patent Citations

  • Compaction grouting device for municipal road and bridge construction

    CN217027031U