A lightweight curtain wall ceramic panel

By setting gradient-distributed reinforcement holes in the blank layer of the lightweight curtain wall ceramic plate, the problem of insufficient wind pressure resistance of existing lightweight ceramic plates is solved, and higher wind pressure resistance and lower construction risks are achieved.

CN222745396UActive Publication Date: 2025-04-11FOSHAN OCEANO CERAMICS
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Patent Information

Application Number
CN202421382519.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-11
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When installing existing lightweight ceramic plates, due to their low volume density and insufficient wind pressure resistance, there is construction risk.

Method used

A lightweight curtain wall ceramic plate is designed, including a fixed layer, a blank layer and a decorative glaze layer. A multiple reinforcement holes are arranged in the blank layer, which are distributed in a gradient along the direction of the fixed layer, and the diameter gradually increases to improve wind pressure resistance.

Benefits of technology

Through the gradient-distributed reinforced hole structure, the wind pressure resistance of lightweight curtain wall ceramic plates is improved, the construction risk is reduced, and the stability of the plate is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a lightweight curtain wall ceramic panel, which relates to the technical field of decoration and renovation of interior and exterior walls of buildings. The lightweight curtain wall ceramic panel includes a fixing layer, a body layer and a decorative glaze layer, wherein the fixing layer is used to be installed on the wall; the body layer is arranged on one side of the fixing layer, the body layer is fixedly connected to the fixing layer, and the body layer includes a plurality of reinforcement holes; the decorative glaze layer is arranged on the side of the body layer away from the fixing layer, the decorative glaze layer is fixedly connected to the body layer, and the decorative glaze layer is used to decorate the wall; wherein the plurality of reinforcement holes are distributed in a gradient manner in the body layer along the direction from the fixing layer toward the decorative glaze layer, and the diameters of the plurality of reinforcement holes gradually increase along the direction from the fixing layer toward the decorative glaze layer. The present application can improve the wind pressure resistance of lightweight curtain wall ceramic panels and prevent the risks of construction applications.
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Description

Technical Field

[0001] The present application relates to the technical field of decoration and renovation of interior and exterior walls of buildings, and in particular to a lightweight curtain wall ceramic plate. Background Art

[0002] As a new type of curtain wall decoration material, lightweight ceramic panels are becoming more and more popular in the terminal market for their low volume density and rich surface decoration effects. Curtain wall decoration panels are generally dry-hanging, which requires drilling holes on the back of the lightweight ceramic panels, and the front and back of the lightweight ceramic panels with back bolts installed need to withstand a certain wind pressure. Therefore, when the volume density of lightweight ceramic panels is low, there is a greater risk of wind pressure resistance for lightweight ceramic panels with conventional structures. Utility Model Content

[0003] In view of this, the purpose of the present application is to provide a lightweight curtain wall ceramic panel, aiming to solve the technical problems in the prior art.

[0004] To achieve the above objectives, the technical solutions adopted in this application are as follows:

[0005] In one embodiment of the present application, a lightweight curtain wall ceramic panel includes:

[0006] A fixing layer, wherein the fixing layer is used for being installed on a wall;

[0007] A body layer, wherein the body layer is arranged on one side of the fixing layer, the body layer is fixedly connected to the fixing layer, and the body layer comprises a plurality of reinforcement holes;

[0008] A decorative glaze layer, the decorative glaze layer is arranged on a side of the body layer away from the fixed layer, the decorative glaze layer is fixedly connected to the body layer, and the decorative glaze layer is used to decorate the wall surface;

[0009] The plurality of reinforcement holes are distributed in a gradient manner in the body layer along a direction from the fixing layer toward the decorative glaze layer, and the diameters of the plurality of reinforcement holes gradually increase along a direction from the fixing layer toward the decorative glaze layer.

[0010] In one of the embodiments of the present application, the gaps between the multiple reinforcement holes on the side of the green body layer close to the fixing layer are larger than the gaps between the multiple reinforcement holes on the side of the green body layer close to the decorative glaze layer.

[0011] In one embodiment of the present application, the fixed layer includes a back mesh, which is arranged on the side of the green body layer away from the decorative glaze layer, and the back mesh is fixedly connected to the green body layer, and the back mesh is used to reinforce the side of the green body layer away from the decorative glaze layer.

[0012] In one embodiment of the present application, the back mesh is made of glass fiber.

[0013] In one of the embodiments of the present application, the fixing layer further includes a back glue, and the back glue is arranged on a side of the back mesh away from the green body layer, and the back glue is used to reinforce the green body layer.

[0014] In one of the embodiments of the present application, the backing glue is a UV-curable glue.

[0015] In one embodiment of the present application, the decorative glaze layer includes a cosmetic soil layer, which is arranged on a side of the body layer away from the fixed layer, and the cosmetic soil layer is used to make a side of the body layer away from the fixed layer flat and smooth.

[0016] In one embodiment of the present application, the decorative glaze layer further comprises:

[0017] A pattern layer, the pattern layer is arranged on the cosmetic soil layer and on a side of the cosmetic soil layer away from the body layer, and the pattern layer is used to decorate and beautify the cosmetic soil layer;

[0018] A protective glaze layer is arranged on a side of the makeup soil layer away from the body layer, and the protective glaze layer is located on a side of the pattern layer away from the makeup soil layer. The protective glaze layer is used to cover the makeup soil layer and the pattern layer and beautify and protect the makeup soil layer and the pattern layer.

[0019] In one of the embodiments of the present application, the thickness of the lightweight curtain wall ceramic panel ranges from 1.8 mm to 2.5 mm.

[0020] In one embodiment of the present application, the density of the lightweight curtain wall ceramic board is in the range of 1.0 to 1.4 g / cm 3 .

[0021] Compared with the prior art, the beneficial effects of the present application are as follows: the present application proposes a lightweight curtain wall ceramic panel. The lightweight curtain wall ceramic panel includes a fixing layer, a green body layer and a decorative glaze layer, the fixing layer is used to be installed on the wall, the green body layer is arranged on one side of the fixing layer, the green body layer is fixedly connected to the fixing layer, and the green body layer includes a plurality of reinforcement holes. The decorative glaze layer is arranged on the side of the green body layer away from the fixing layer, the decorative glaze layer is fixedly connected to the green body layer, and the decorative glaze layer is used to decorate the wall. Among them, the plurality of reinforcement holes are distributed in a gradient manner in the green body layer along the direction from the fixing layer toward the decorative glaze layer, and the diameters of the plurality of reinforcement holes gradually increase along the direction from the fixing layer toward the decorative glaze layer. The present application improves the wind pressure resistance of the lightweight curtain wall ceramic panel after the back bottom holes are opened by distributing the plurality of reinforcement holes in the green body layer in a gradient manner along the direction of the fixed layer toward the decorative glaze layer, and gradually increasing the diameters of the plurality of reinforcement holes along the direction of the fixed layer toward the decorative glaze layer, thereby improving the wind pressure resistance of the lightweight curtain wall ceramic panel and preventing the risks of construction and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 A one-view structural schematic diagram of a lightweight curtain wall ceramic panel in the present application is shown.

[0024] Description of main component symbols:

[0025] 100-lightweight curtain wall ceramic panel; 110-fixing layer; 120-body layer; 121-reinforcement hole; 130-decorative glaze layer. DETAILED DESCRIPTION

[0026] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0029] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0030] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0031] like Figure 1 As shown, the embodiment of the present application provides a lightweight curtain wall ceramic panel 100. The lightweight curtain wall ceramic panel 100 includes a fixing layer 110, a body layer 120 and a decorative glaze layer 130.

[0032] Specifically, when dry hanging is used, the embodiment performs hole drilling on one side of the lightweight curtain wall ceramic panel 100 close to the fixing layer 110, and then the entire lightweight curtain wall ceramic panel 100 is laid on the wall through the holed fixing layer 110.

[0033] In addition, the green body layer 120 is disposed on one side of the fixing layer 110 , wherein the green body layer 120 is fixedly connected to the fixing layer 110 .

[0034] In addition, the decorative glaze layer 130 is disposed on a side of the body layer 120 away from the fixing layer 110, and the decorative glaze layer 130 is fixedly connected to the body layer 120. In this embodiment, the decorative glaze layer 130 is used to decorate and beautify the wall surface, thereby improving the aesthetics of the wall surface.

[0035] The green body layer 120 includes a plurality of reinforcement holes 121 .

[0036] Specifically, the plurality of reinforcement holes 121 are distributed in a gradient manner in the body layer 120 along the direction from the fixing layer 110 toward the decorative glaze layer 130 , that is, the diameters of the plurality of reinforcement holes 121 gradually increase along the direction from the fixing layer 110 toward the decorative glaze layer 130 .

[0037] It is understandable that in this embodiment, the diameter of the reinforcement hole 121 at one end of the green body layer 120 close to the fixing layer 110 is smaller than the diameter of the reinforcement hole 121 at one end of the green body layer 120 close to the decorative glaze layer 130 .

[0038] In the related art, lightweight ceramic panels are usually foamed using the same foaming technology, so that the pores in the lightweight ceramic panels are basically the same size and have a larger pore diameter. Since the back of the lightweight ceramic panels needs to be drilled during dry hanging, and the front and back of the lightweight ceramic panels with back bolts installed need to withstand a certain wind pressure, when the volume density of the lightweight ceramic panels is low, there is a greater risk of wind pressure resistance for lightweight ceramic panels of this conventional structure.

[0039] In this embodiment, the lightweight curtain wall ceramic panel 100 includes a fixing layer 110, a body layer 120 and a decorative glaze layer 130. In this embodiment, a plurality of reinforcement holes 121 are arranged in the body layer 120, and the plurality of reinforcement holes 121 are distributed in a gradient manner in the body layer 120 along the direction from the fixing layer 110 toward the decorative glaze layer 130, and the diameters of the plurality of reinforcement holes 121 gradually increase along the direction from the fixing layer 110 toward the decorative glaze layer 130, that is, the diameters of the reinforcement holes 121 in the body layer 120 close to the reinforcement layer are smaller, so compared with the lightweight curtain wall ceramic panel 100 of the same density, it is beneficial to improve the wind pressure resistance of the lightweight curtain wall ceramic panel 100 after the back bottom opening, that is, improve the wind pressure resistance of the lightweight curtain wall ceramic panel 100, and prevent the risks of construction and application.

[0040] Optionally, the thickness of the lightweight curtain wall ceramic panel 100 is in the range of 1.8 mm to 2.5 mm, and the density of the lightweight curtain wall ceramic panel 100 is in the range of 1.0 to 1.4 g / cm 3 Specifically, the thickness of the lightweight curtain wall ceramic panel 100 is, for example, 2.0 mm, and the density of the lightweight curtain wall ceramic panel 100 is, for example, 1.4 g / cm 3 .

[0041] Optionally, the pores between the multiple reinforcement holes 121 on the side of the green body layer 120 close to the fixed layer 110 are larger than the pores between the multiple reinforcement holes 121 on the side of the green body layer 120 close to the decorative glaze layer 130, thereby improving the wind pressure resistance of the lightweight curtain wall ceramic panel 100 when dry-hanging and pasting on the wall, and preventing the risks of construction application.

[0042] Optionally, the fixing layer 110 includes a back mesh, which is arranged on a side of the body layer 120 away from the decorative glaze layer 130, and the back mesh is fixedly connected to the body layer 120. In this embodiment, the side of the body layer 120 away from the decorative glaze layer 130 is reinforced by the back mesh.

[0043] Optionally, the thickness of the fixing layer 110 ranges from 1 to 3 mm, for example, and the thickness of the fixing layer 110 is 2.5 mm, for example.

[0044] Optionally, the back net is made of glass fiber.

[0045] Optionally, the thickness of the back mesh is in the range of 1.0 to 1.5 mm, for example, and the thickness of the back mesh is 1 mm, for example.

[0046] Optionally, the fixing layer 110 also includes a backing glue, and the backing glue is arranged on the side of the back mesh away from the green layer 120. In this embodiment, the backing glue is applied to the back mesh to further reinforce the green layer 120, improve the wind pressure resistance of the lightweight curtain wall ceramic panel 100 when dry-hanging and paving on the wall, and prevent the risks of construction application.

[0047] Optionally, the back glue is a UV-curable glue that can respond to 385nm.

[0048] Optionally, the decorative glaze layer 130 includes a cosmetic clay layer, and the cosmetic clay layer is disposed on a side of the body layer 120 away from the fixing layer 110. In this embodiment, the cosmetic clay layer is used to make the side of the body layer 120 away from the fixing layer 110 flat and smooth.

[0049] It should be noted that using a cosmetic clay layer for decoration refers to using high-quality porcelain clay to process and mix it into mud, and applying the mud to the surface of a rough or dark-colored porcelain body to beautify the porcelain. In this embodiment, the side of the body layer 120 facing away from the fixing layer 110 is beautified by the cosmetic clay layer.

[0050] Among them, the colors of the cosmetic soil used in the cosmetic soil layer include gray, light gray, white, etc. The use of cosmetic soil can make the rough surface of the green body smooth and flat, cover the darker color of the green body layer 120, and make its appearance beautiful, bright, soft and moist.

[0051] Optionally, the decorative glaze layer 130 further includes a pattern layer and a protective glaze layer.

[0052] The pattern layer is arranged on the cosmetic soil layer at a side of the cosmetic soil layer away from the body layer 120. In this embodiment, the cosmetic soil layer is decorated and beautified by the pattern layer.

[0053] It should be noted that the present embodiment does not limit the pattern in the pattern layer, and the pattern in the pattern layer can be designed according to actual production conditions.

[0054] In addition, the protective glaze layer is disposed on the side of the cosmetic soil layer away from the body layer 120, and the protective glaze layer is located on the side of the pattern layer away from the cosmetic soil layer. In this embodiment, the protective glaze layer is applied on the cosmetic soil layer and the pattern layer to beautify and protect the cosmetic soil layer and the pattern layer.

[0055] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0056] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A lightweight curtain wall ceramic panel, characterized in that: include: A fixing layer, wherein the fixing layer is used for being installed on a wall; A body layer, wherein the body layer is arranged on one side of the fixing layer, the body layer is fixedly connected to the fixing layer, and the body layer comprises a plurality of reinforcement holes; A decorative glaze layer, the decorative glaze layer is arranged on a side of the body layer away from the fixed layer, the decorative glaze layer is fixedly connected to the body layer, and the decorative glaze layer is used to decorate the wall surface; The plurality of reinforcement holes are distributed in a gradient manner in the body layer along a direction from the fixing layer toward the decorative glaze layer, and the diameters of the plurality of reinforcement holes gradually increase along a direction from the fixing layer toward the decorative glaze layer.

2. The lightweight curtain wall ceramic panel according to claim 1, characterized in that: The gaps between the multiple reinforcement holes on the side of the green body layer close to the fixing layer are larger than the gaps between the multiple reinforcement holes on the side of the green body layer close to the decorative glaze layer.

3. The lightweight curtain wall ceramic panel according to claim 1, characterized in that: The fixed layer comprises a back net, which is arranged on a side of the body layer away from the decorative glaze layer, and is fixedly connected to the body layer, and is used to reinforce the side of the body layer away from the decorative glaze layer.

4. The lightweight curtain wall ceramic panel according to claim 3, characterized in that: The back net is made of glass fiber.

5. The lightweight curtain wall ceramic panel according to claim 3, characterized in that: The fixing layer further comprises a back glue, and the back glue is arranged on a side of the back mesh away from the green body layer, and the back glue is used to reinforce the green body layer.

6. The lightweight curtain wall ceramic panel according to claim 5, characterized in that: The back glue is ultraviolet light curing glue.

7. The lightweight curtain wall ceramic panel according to claim 1, characterized in that: The decorative glaze layer comprises a cosmetic soil layer, which is arranged on a side of the body layer away from the fixed layer, and is used to make a side of the body layer away from the fixed layer flat and smooth.

8. The lightweight curtain wall ceramic panel according to claim 7, characterized in that: The decorative glaze layer also includes: A pattern layer, the pattern layer is arranged on the cosmetic soil layer and on a side of the cosmetic soil layer away from the body layer, and the pattern layer is used to decorate and beautify the cosmetic soil layer; A protective glaze layer is arranged on a side of the makeup soil layer away from the body layer, and the protective glaze layer is located on a side of the pattern layer away from the makeup soil layer. The protective glaze layer is used to cover the makeup soil layer and the pattern layer and beautify and protect the makeup soil layer and the pattern layer.

9. The lightweight curtain wall ceramic panel according to claim 1, characterized in that: The thickness of the lightweight curtain wall ceramic plate ranges from 1.8 mm to 2.5 mm.

10. The lightweight curtain wall ceramic panel according to claim 1, characterized in that: The density of the lightweight curtain wall ceramic board is in the range of 1.0 to 1.4 g / cm 3 .