An assembled structural steel sleeve grouting structure

By designing a prefabricated structural reinforced sleeve grouting structure including grouting sleeve, slurry pipe, grouting pipe and auxiliary sleeve, the sealing components and control components are used to achieve rapid sealing, the problem of untimely sealing after grouting in the prior art is solved, and the stability and bearing capacity of the structure are improved.

CN222745460UActive Publication Date: 2025-04-11中国海外房屋工程有限公司
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Patent Information

Application Number
CN202421274528.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-04-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing equipment is not sealed in time after grouting is completed, causing the mortar to flow out of the grouting pipe, resulting in poor connection effect and insufficient bearing capacity.

Method used

A prefabricated structural steel sleeve grouting structure is designed, including grouting sleeve, slurry outlet pipe, grouting pipe and auxiliary sleeve. The mortar is pressure filled into the grouting pipe through the auxiliary sleeve, and the sealing component and control component are used to achieve rapid sealing to prevent the mortar from flowing out.

Benefits of technology

The uniform filling and compactness of the mortar inside the grouting sleeve is achieved, the stability and bearing capacity of the structure are improved, and the operation is simplified to avoid the mortar leakage.

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Abstract

The utility model discloses a prefabricated structural steel bar sleeve grouting structure, which relates to the technical field of prefabricated building construction, including a grouting sleeve, a pre-buried steel bar is installed on the top of the grouting sleeve, a connected steel bar is installed on the bottom of the grouting sleeve, a grouting pipe is fixedly connected and communicated with the side wall of the grouting sleeve, a grouting pipe is arranged below the grouting pipe, one end of the grouting pipe is fixedly connected and communicated with the grouting sleeve, an auxiliary sleeve is installed at the other end of the grouting pipe, a sealing component is slidably connected in the auxiliary sleeve, the sealing component is detachably connected to the grouting pipe, a control component is fixedly connected to the sealing component, and the end of the control component extends out of the auxiliary sleeve. The utility model has a simple structure and is easy to use, can quickly block the grouting pipe, and will not cause mortar leakage, greatly improves the stability of the structural connection, and enhances the bearing capacity.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembled building construction, in particular to an assembled structural steel bar sleeve grouting structure. Background Art

[0002] With the rapid development of building industrialization, prefabricated structures are increasingly used, and the connection of longitudinal steel bars is the key to the connection of prefabricated components. In actual operation, usually according to the compartment position confirmed by the design, a single-component cement-based grouting material is injected into the steel sleeve, and after the grouting hole overflows, the plug is firmly sealed to complete the vertical connection of the prefabricated structure.

[0003] The existing equipment is not sealed in time after grouting is completed. Especially after the grouting pipe is sealed, the internal mortar is easy to flow out of the grouting pipe. At this time, sealing will make the mortar inside the grouting sleeve not tight enough, resulting in poor connection effect, insufficient bearing capacity and other shortcomings.

[0004] Therefore, the utility model provides a prefabricated structural steel bar sleeve grouting structure to solve the problems existing in the above-mentioned prior art. Utility Model Content

[0005] To achieve the above-mentioned purpose, the utility model provides the following solution: the utility model provides an assembled structural steel bar sleeve grouting structure, including a grouting sleeve, a pre-buried steel bar is installed on the top of the grouting sleeve, a connected steel bar is installed on the bottom of the grouting sleeve, the side wall of the grouting sleeve is fixedly connected and connected with a grouting pipe, a grouting pipe is arranged below the grouting pipe, one end of the grouting pipe is fixedly connected and connected with the grouting sleeve, an auxiliary sleeve is installed on the other end of the grouting pipe, a sealing assembly is slidably connected inside the auxiliary sleeve, the sealing assembly is detachably connected to the grouting pipe, a control assembly is fixedly connected to the sealing assembly, and the end of the control assembly extends out of the auxiliary sleeve.

[0006] Preferably, the sealing assembly includes a baffle plate slidably connected to the inner wall of the auxiliary sleeve, a threaded section passes through the center of the baffle plate, the threaded section is detachably connected to the grouting pipe, and the baffle plate and the side wall of the threaded section are respectively fixedly connected to the control assembly.

[0007] Preferably, the control assembly includes a connecting rod symmetrically fixed to the side wall of the baffle, and the connecting rod extends out of the auxiliary sleeve and is fixed to a connecting plate.

[0008] Preferably, the control assembly further comprises a center rod fixedly connected to the side wall of the threaded section, the center rod extending out of the auxiliary sleeve and fixedly connected to a knob, and the knob is located between the two connecting rods.

[0009] Preferably, a plug is fixedly connected to one end of the threaded section away from the center rod, and the plug is adapted to the inner diameter of the grouting pipe.

[0010] Preferably, the top of the auxiliary sleeve is fixedly connected to and communicated with a connecting pipe, and the connecting pipe is located between the grouting pipe and the plug.

[0011] Preferably, one end of the auxiliary sleeve is detachably connected to the grouting pipe, the other end of the auxiliary sleeve is fixedly connected to a sealing plate, and the connecting rod and the center rod are respectively slidably connected to the sealing plate.

[0012] Preferably, one end of the auxiliary sleeve away from the sealing plate is open, an internal thread is engraved in the opening, and an external thread is engraved on the end of the grouting pipe, and the external thread is matched with the internal thread.

[0013] The utility model discloses the following technical effects: when in use, a grouting sleeve with embedded steel bars is sleeved on the connected steel bars, an auxiliary sleeve is installed, and mortar is pressure-filled into the grouting pipe through the auxiliary sleeve until the grouting sleeve is fully filled, and when the grouting sleeve is full of mortar, it will overflow from the grouting pipe, and the filling can be stopped when the mortar flowing out is in a linear shape. At this time, the mortar inside the grouting sleeve is uniform and full, and then the grouting pipe is sealed, and the sealing component is driven to slide in the auxiliary sleeve through the control component until the sealing component contacts the grouting pipe and extends into the grouting pipe, and the sealing component squeezes the mortar in the auxiliary sleeve and the grouting pipe to prevent the mortar from flowing out of the grouting pipe, and ensures the compactness of the mortar inside the grouting sleeve, thereby improving the stability of the structure. The utility model has a simple structure, is easy to use, can quickly block the grouting pipe, and will not cause the mortar to leak out, greatly improving the stability of the structural connection and enhancing the bearing capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is the front view of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the auxiliary sleeve of the utility model;

[0018] In the figure: 1. grouting sleeve; 2. connected steel bars; 3. embedded steel bars; 4. grouting pipe; 5. grouting pipe; 6. auxiliary sleeve; 7. connecting pipe; 8. connecting rod; 9. connecting plate; 10. knob; 11. center rod; 12. plug; 13. baffle; 14. threaded section; 15. sealing plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Reference Figure 1-Figure 3 As shown, this embodiment provides a prefabricated structural steel bar sleeve grouting structure, including a grouting sleeve 1, a pre-buried steel bar 3 is installed on the top of the grouting sleeve 1, a connected steel bar 2 is installed on the bottom of the grouting sleeve 1, a grouting pipe 4 is fixedly connected to the side wall of the grouting sleeve 1 and connected, a grouting pipe 5 is provided below the grouting pipe 4, one end of the grouting pipe 5 is fixedly connected to and connected with the grouting sleeve 1, and an auxiliary sleeve 6 is installed on the other end of the grouting pipe 5, a sealing component is slidably connected in the auxiliary sleeve 6, the sealing component is detachably connected to the grouting pipe 5, a control component is fixedly connected to the sealing component, and the end of the control component extends out of the auxiliary sleeve 6.

[0022] When in use, the grouting sleeve 1 with the embedded steel bar 3 is sleeved on the connected steel bar 2, the auxiliary sleeve 6 is installed, and the mortar is pressure-filled into the grouting pipe 5 through the auxiliary sleeve 6 until the grouting sleeve 1 is filled. When the grouting sleeve 1 is full of mortar, it will overflow from the grouting pipe 4. When the mortar flowing out is in a linear shape, the filling can be stopped. At this time, the mortar inside the grouting sleeve 1 is uniform and full, and then the grouting pipe 4 is sealed, and the sealing component is driven to slide in the auxiliary sleeve 6 through the control component until the sealing component contacts the grouting pipe 5 and extends into the grouting pipe 5. The sealing component squeezes the mortar in the auxiliary sleeve 6 and the grouting pipe 5 to prevent the mortar from flowing out of the grouting pipe 5, and ensures the compactness of the mortar inside the grouting sleeve 1, thereby improving the stability of the structure; wherein the mortar production process is: about 70% dry material is added to water - stirred for 2 minutes - the remaining 30% dry material is poured in - stirred for 3 minutes - left to stand in the mixing barrel - grouting material fluidity detection - retained test blocks - pressure grouting. The utility model has a simple structure and is easy to use, and can quickly seal the grouting pipe 5 without causing leakage of mortar, thereby greatly improving the stability of the structural connection and enhancing the bearing capacity.

[0023] Further optimization scheme, the sealing component includes a baffle 13 slidably connected to the inner wall of the auxiliary sleeve 6, a threaded section 14 runs through the center of the baffle 13, the threaded section 14 is detachably connected to the grouting pipe 5, and the side walls of the baffle 13 and the threaded section 14 are respectively fixed to the control component. The control component drives the baffle 13 to slide in the auxiliary sleeve 6, drives the threaded section 14 to move, and the threaded section 14 extends into the grouting pipe 5 and then rotates to seal the grouting pipe 5, reduce the leakage of mortar, and improve the compactness of the inside of the grouting sleeve 1. The setting of the baffle 13 can block the mortar, ensuring that the mortar can only enter the grouting sleeve 1 from the grouting pipe 5.

[0024] In a further optimized solution, the control assembly includes a connecting rod 8 symmetrically fixed to the side wall of the baffle 13, the connecting rod 8 extends out of the auxiliary sleeve 6 and is fixed to a connecting plate 9. Pushing the connecting plate 9 drives the connecting rod 8 to move, and the connecting rod 8 drives the baffle 13 to move, thereby facilitating the rapid completion of the sealing work.

[0025] In a further optimized solution, the control assembly further includes a center rod 11 fixedly connected to the side wall of the threaded section 14, the center rod 11 extends out of the auxiliary sleeve 6 and is fixedly connected to a knob 10, and the knob 10 is located between the two connecting rods 8. When the threaded section 14 extends into the grouting pipe 5, the knob 10 is turned, the knob 10 drives the center rod 11 to rotate, the center rod 11 drives the threaded section 14 to rotate, and the threaded section 14 is threadedly connected to the inner wall of the grouting pipe 5, thereby completing the plugging work.

[0026] In a further optimized solution, a plug 12 is fixedly connected to one end of the threaded section 14 away from the center rod 11, and the plug 12 is adapted to the inner diameter of the grouting pipe 5. When the baffle 13 and the threaded section 14 move, the plug 12 is driven to move, and the plug 12 first contacts the grouting pipe 5, squeezes the mortar into the grouting sleeve 1, and then rotates the threaded section 14 to complete the plugging, so that the end of the grouting pipe 5 is more tight and the possibility of leakage is reduced.

[0027] In a further optimized solution, the top of the auxiliary sleeve 6 is fixedly connected and connected with a connecting pipe 7, which is located between the grouting pipe 5 and the plug 12. The connecting pipe 7 is connected to an external pressure grouting device, and the mortar is input into the auxiliary sleeve 6 through the connecting pipe 7, and then flows into the grouting pipe 5 from the auxiliary sleeve 6, and finally injected into the grouting sleeve 1 from the grouting pipe 5 to complete the filling.

[0028] In a further optimized solution, one end of the auxiliary sleeve 6 is detachably connected to the grouting pipe 5, and the other end of the auxiliary sleeve 6 is fixedly connected to a sealing plate 15, and the connecting rod 8 and the center rod 11 are respectively slidably connected to the sealing plate 15. The sealing plate 15 supports the connecting rod 8 and the center rod 11 to ensure the stability of the sliding process.

[0029] In a further optimized solution, one end of the auxiliary sleeve 6 away from the sealing plate 15 is open, an internal thread is engraved in the open end, and an external thread is engraved on the end of the grouting pipe 5, and the external thread is adapted to the internal thread. The internal thread and the external thread are provided to facilitate the installation of the auxiliary sleeve 6 and the grouting pipe 5, and improve the construction speed.

[0030] The overall process of grouting is:

[0031] Base treatment - reserved steel bar correction - rubber strip pasting and compartment division - prefabricated wall hoisting and correction - caulking and compartment sealing - grouting construction preparation - grouting material mixing - slurry testing - pressure grouting - sealing slurry outlet holes - test block retention - final inspection.

[0032] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. An assembled structural steel bar sleeve grouting structure, comprising a grouting sleeve (1), characterized in that: The top of the grouting sleeve (1) is provided with embedded steel bars (3), the bottom of the grouting sleeve (1) is provided with connected steel bars (2), the side wall of the grouting sleeve (1) is fixedly connected to and communicated with a grouting pipe (4), a grouting pipe (5) is provided below the grouting pipe (4), one end of the grouting pipe (5) is fixedly connected to and communicated with the grouting sleeve (1), the other end of the grouting pipe (5) is provided with an auxiliary sleeve (6), a sealing component is slidably connected inside the auxiliary sleeve (6), the sealing component is detachably connected to the grouting pipe (5), a control component is fixedly connected to the sealing component, and the end of the control component extends out of the auxiliary sleeve (6).

2. The assembled steel sleeve grouting structure according to claim 1 is characterized in that: The sealing assembly comprises a baffle (13) slidably connected to the inner wall of the auxiliary sleeve (6), a threaded section (14) passes through the center of the baffle (13), the threaded section (14) is detachably connected to the grouting pipe (5), and the side walls of the baffle (13) and the threaded section (14) are respectively fixedly connected to the control assembly.

3. The assembled structural steel sleeve grouting structure according to claim 2 is characterized in that: The control assembly comprises a connecting rod (8) symmetrically fixed to the side wall of the baffle (13); the connecting rod (8) extends out of the auxiliary sleeve (6) and is fixed to a connecting plate (9).

4. The assembled structural steel sleeve grouting structure according to claim 3 is characterized in that: The control assembly further comprises a center rod (11) fixedly connected to the side wall of the threaded section (14); the center rod (11) extends out of the auxiliary sleeve (6) and is fixedly connected to a knob (10); the knob (10) is located between the two connecting rods (8).

5. The assembled steel bar sleeve grouting structure according to claim 4 is characterized in that: One end of the threaded section (14) away from the center rod (11) is fixedly connected with a plug (12), and the plug (12) is adapted to the inner diameter of the grouting pipe (5).

6. The assembled structural steel sleeve grouting structure according to claim 5, characterized in that: The top of the auxiliary sleeve (6) is fixedly connected to and communicated with a connecting pipe (7), and the connecting pipe (7) is located between the grouting pipe (5) and the plug (12).

7. The assembled steel bar sleeve grouting structure according to claim 4 is characterized in that: One end of the auxiliary sleeve (6) is detachably connected to the grouting pipe (5), and the other end of the auxiliary sleeve (6) is fixedly connected to a sealing plate (15). The connecting rod (8) and the center rod (11) are respectively slidably connected to the sealing plate (15).

8. The assembled structural steel sleeve grouting structure according to claim 7 is characterized in that: The auxiliary sleeve (6) has an open end away from the sealing plate (15), and an internal thread is engraved in the open end. The end of the grouting pipe (5) has an external thread engraved thereon, and the external thread is matched with the internal thread.