A cooling device for pouring large volume concrete
By designing a large-volume concrete cooling device including lifting components, cylinders and circulation components, the problem of cracks caused by excessive internal and external temperature difference during concrete solidification is solved, and effective cooling of concrete and structural stability are achieved.
Patent Information
- Application Number
- CN202421526771.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Large volume concrete cracks occur during the condensation process due to excessive temperature difference between the inside and outside, and existing cooling devices cannot effectively solve this problem.
A poured large-volume concrete cooling device is designed, including a bottom plate, lifting assembly, cylinder, circulation assembly and water storage tank. The cold water is circulated and cooled by a circulation pump, and the insulation film is fixed through the cylinder to achieve internal and external protection.
Effectively prevent cracks caused by excessive temperature difference between the inside and outside during the solidification process, ensuring the integrity of the concrete and structural stability.
Smart Images

Figure CN222745684U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete, in particular to a cooling device for pouring large-volume concrete. Background Art
[0002] The strength grade of large-volume concrete is relatively high, and the unit cement consumption is large. The hydration heat and shrinkage can easily cause cracks in the structure, so it is necessary to optimize the mix ratio to pre-control the cracking of concrete. Since the hydration heat of cement in large-volume concrete is not easy to dissipate quickly, the heat is stored inside, causing a large temperature rise, which is prone to cracks caused by temperature.
[0003] Existing large-volume concrete is usually cooled by pre-buried cold water pipes in which water circulates. The outer side of the concrete dissipates heat faster due to its large surface area, while the inner part of the concrete dissipates heat more slowly, which easily leads to excessive temperature difference between the inside and outside of the concrete and causes cracks. Utility Model Content
[0004] The utility model aims to provide a cooling device for pouring large-volume concrete to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling device for pouring large-volume concrete, comprising a base plate, two mounting brackets fixedly connected at the left corner of the top surface of the base plate, a lifting assembly is arranged on the inner side of one of the mounting brackets, two second cylinders are fixedly connected to the left end of the top surface of the base plate, a second rotating seat is rotatably connected to the left end of the top surface of the base plate, a circulation assembly is arranged in the middle of the top surface of the base plate, the circulation assembly is connected to a water tank, the water tank is fixedly connected to the right end of the top surface of the base plate, a water level sensor is fixedly connected to the inner wall of the water tank, and a solenoid valve is threadedly connected to the lower end of the right side surface of the water tank.
[0006] Preferably, the lifting assembly includes a motor, the motor is fixedly connected to the bottom of an inner wall of a mounting frame, the motor output shaft is fixedly connected to a threaded rod, the top of the threaded rod is rotatably connected to the top wall of the mounting frame, the threaded rod is threadedly connected to a lifting plate, the lifting plate is slidably connected to a sliding rod at one end away from the threaded rod, both ends of the sliding rod are fixedly connected to the upper and lower side walls of another mounting frame, a first rotating seat is rotatably connected to the middle of the bottom surface of the lifting plate, and two first cylinders are fixedly connected to both ends of the bottom surface of the lifting plate.
[0007] Preferably, the circulation component includes a circulation pump, which is fixedly connected to the middle part of the top surface of the base plate, the water inlet of the circulation pump is threadedly connected to a first connecting pipe, the end of the first connecting pipe away from the circulation pump is threadedly connected to the lower end of the left side of the water tank, and the water outlet of the circulation pump is threadedly connected to a second connecting pipe.
[0008] Preferably, the two second cylinders are located between two mounting frames, and the second rotating seat is located between the second cylinders.
[0009] Preferably, a universal wheel is fixedly connected to the corner of the bottom surface of the base plate.
[0010] Preferably, the telescopic ends of the first cylinder and the second cylinder are both fixedly connected with a clamping plate.
[0011] Preferably, a controller is fixedly connected to the lower end of the outer side surface of one of the mounting frames, and the controller is electrically connected to the motor, the first cylinder, the second cylinder, the circulating pump, the water level sensor, and the solenoid valve.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] When the utility model is in use, insulation film reels of different sizes can be fixed through the lifting component and the second rotating seat, the first cylinder and the second cylinder are wrapped around the insulation film on the outer side of the concrete to be pressed and fixed, and the circulation component circulates cold water inside the concrete to cool it down. By cooling the concrete from the inside and protecting it from the outside, cracks can be effectively prevented from being generated in the concrete during the solidification process due to excessive temperature differences between the inside and the outside. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a front structural schematic diagram of the utility model;
[0016] Figure 3 It is a side sectional structural schematic diagram of the utility model.
[0017] In the figure: 1. base plate; 2. mounting frame; 3. lifting assembly; 31. motor; 32. threaded rod; 33. lifting plate; 34. sliding rod; 35. first rotating seat; 36. first cylinder; 4. second cylinder; 5. second rotating seat; 6. circulation assembly; 61. circulation pump; 62. first connecting pipe; 63. second connecting pipe; 7. water tank; 8. water level sensor; 9. solenoid valve; 10. universal wheel; 11. clamping plate; 12. controller. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 The utility model provides a technical solution: a cooling device for pouring large-volume concrete, comprising a base plate 1, two mounting frames 2 are installed at the left corner of the top surface of the base plate 1 by bolts, a lifting component 3 is installed on the inner side of a mounting frame 2, two second cylinders 4 are installed at the left end of the top surface of the base plate 1 by bolts, the two second cylinders 4 are located between the two mounting frames 2, a second rotating seat 5 is installed at the left end of the top surface of the base plate 1 by a bearing, the second rotating seat 5 is located between the second cylinders 4, a circulation component 6 is installed in the middle of the top surface of the base plate 1, a water tank 7 is installed at the right end of the top surface of the base plate 1 by bolts, a water level sensor 8 is installed on the inner wall of the water tank 7 by bolts, and a solenoid valve 9 is threadedly connected to the lower end of the right side surface of the water tank 7.
[0020] The lifting assembly 3 includes a motor 31, which is installed at the bottom of the inner wall of a mounting frame 2 by bolts, a threaded rod 32 is installed on the output shaft of the motor 31 through a coupling, the top of the threaded rod 32 is installed on the top wall of the mounting frame 2 through a bearing, one end of a lifting plate 33 is threadedly connected to the threaded rod 32, a sliding rod 34 is slidingly connected to the end of the lifting plate 33 away from the threaded rod 32, both ends of the sliding rod 34 are installed on the upper and lower side walls of another mounting frame 2 by bolts, a first rotating seat 35 is installed in the middle of the bottom surface of the lifting plate 33 by a bearing, and two first cylinders 36 are installed at both ends of the bottom surface of the lifting plate 33 by bolts.
[0021] The circulation component 6 includes a circulation pump 61, which is installed on the middle of the top surface of the base plate 1 by bolts. One end of the first connecting pipe 62 is threadedly connected to the water inlet of the circulation pump 61, and the end of the first connecting pipe 62 away from the circulation pump 61 is threadedly connected to the lower end of the left side of the water tank 7. The second connecting pipe 63 is threadedly connected to the water outlet of the circulation pump 61.
[0022] The universal wheel 10 is installed at the bottom corner of the base plate 1 by bolts.
[0023] The clamping plate 11 is mounted on the telescopic ends of the first cylinder 36 and the second cylinder 4 by means of bolts.
[0024] The controller 12 is mounted on the lower end of the outer side surface of a mounting frame 2 by bolts. The controller 12 is electrically connected to the motor 31 , the first cylinder 36 , the second cylinder 4 , the circulation pump 61 , the water level sensor 8 , and the solenoid valve 9 .
[0025] Working principle: When the utility model is in use, the universal wheel 10 is rolled to move the whole to the designated use position, and then the insulation film of appropriate size is selected according to the height of the concrete, and one end of the insulation film reel is placed in the second rotating seat 5, and the motor 31 is started. The motor 31 drives the threaded rod 32 to rotate, so that the lifting plate 33 drives the first rotating seat 35 to descend, until the upper end of the insulation film reel is inserted into the inner side of the first rotating seat 35, and the insulation film is wound around the outer side of the concrete. The first cylinder 36 at one end and the second cylinder 4 in the corresponding direction drive the pressing plate 12 to press and fix the end of the insulation film, and the first cylinder 36 at the other end and the second cylinder 4 in the corresponding direction drive the pressing plate 12 to press and fix the insulation film close to the insulation film reel. The second connecting pipe 63 is connected to the water pipe pre-buried in the concrete, the tap water pipe is connected to the electromagnetic valve 9, the electromagnetic valve 9 is opened, water is injected into the water tank 7, and the circulating pump 61 is turned on at the same time. The circulating pump 61 draws the water in the water tank 7 into the second connecting pipe 63 through the first connecting pipe 62. The cold water flows in the water pipe in the concrete, thereby cooling the inside of the concrete. After the water level sensor 8 detects that the water tank 7 reaches a certain water level, it transmits a signal to the controller 12. The controller 12 closes the electromagnetic valve 9 and puts ice cubes in the water tank 7 for cooling. By cooling the concrete from the inside and protecting it from the outside, cracks can be effectively prevented from occurring in the concrete due to excessive temperature difference between the inside and the outside during the solidification process. The utility model has the advantages of being easy to use and having good use effects.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cooling device for pouring large-volume concrete, comprising a bottom plate (1), characterized in that: Two mounting frames (2) are fixedly connected at the left corner of the top surface of the bottom plate (1), a lifting assembly (3) is arranged inside one of the mounting frames (2), two second cylinders (4) are fixedly connected at the left end of the top surface of the bottom plate (1), a second rotating seat (5) is rotatably connected to the left end of the top surface of the bottom plate (1), a circulation assembly (6) is arranged in the middle of the top surface of the bottom plate (1), the circulation assembly (6) is connected to a water tank (7), the water tank (7) is fixedly connected to the right end of the top surface of the bottom plate (1), a water level sensor (8) is fixedly connected to the inner wall of the water tank (7), and a solenoid valve (9) is threadedly connected to the lower end of the right side surface of the water tank (7).
2. A cooling device for pouring large volume concrete according to claim 1, characterized in that: The lifting assembly (3) comprises a motor (31), the motor (31) is fixedly connected to the bottom of the inner side wall of a mounting frame (2), the output shaft of the motor (31) is fixedly connected to a threaded rod (32), the top end of the threaded rod (32) is rotatably connected to the top wall of the mounting frame (2), the threaded rod (32) is threadedly connected to a lifting plate (33), the lifting plate (33) is slidably connected to a sliding rod (34) at one end away from the threaded rod (32), the two ends of the sliding rod (34) are fixedly connected to the upper and lower side walls of another mounting frame (2), the middle part of the bottom surface of the lifting plate (33) is rotatably connected to a first rotating seat (35), and the two ends of the bottom surface of the lifting plate (33) are fixedly connected to two first cylinders (36).
3. The cooling device for pouring large volume concrete according to claim 1, characterized in that: The circulation assembly (6) comprises a circulation pump (61), the circulation pump (61) being fixedly connected to the middle of the top surface of the bottom plate (1), the water inlet of the circulation pump (61) being threadedly connected to a first connecting pipe (62), the end of the first connecting pipe (62) away from the circulation pump (61) being threadedly connected to the lower end of the left side surface of the water storage tank (7), and the water outlet of the circulation pump (61) being threadedly connected to a second connecting pipe (63).
4. The cooling device for pouring large volume concrete according to claim 1, characterized in that: The two second cylinders (4) are located between the two mounting frames (2), and the second rotating seat (5) is located between the second cylinders (4).
5. The cooling device for pouring large volume concrete according to claim 1, characterized in that: A universal wheel (10) is fixedly connected at the corner of the bottom surface of the base plate (1).
6. The cooling device for pouring large volume concrete according to claim 2, characterized in that: The telescopic ends of the first cylinder (36) and the second cylinder (4) are both fixedly connected to a clamping plate (11).
7. The cooling device for pouring large volume concrete according to claim 1, characterized in that: A controller (12) is fixedly connected to the lower end of the outer side surface of the mounting frame (2), and the controller (12) is electrically connected to the motor (31), the first cylinder (36), the second cylinder (4), the circulation pump (61), the water level sensor (8), and the solenoid valve (9).