Milling wheel type rectangular pile hole forming equipment
By designing the maintenance hole and removable support frame of milled wheel rectangular pile-forming equipment, the problems of high failure rate and inconvenient maintenance of existing equipment are solved, and convenient maintenance of the equipment and reduced failure rate are achieved.
Patent Information
- Application Number
- CN202421564805.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing rectangular anti-sliding pile hole forming equipment has a high failure rate during use and is inconvenient to maintain, so the entire equipment needs to be dismantled for maintenance.
A milling wheel-type rectangular pile-forming equipment is designed, including a connecting frame, a power cutting roller and a removable support frame. The equipment is inspected and maintained through the maintenance hole during maintenance, reducing the need for equipment disassembly.
Through the design of the maintenance hole, convenient maintenance of the equipment is achieved, failure rate is reduced, and equipment reliability and maintenance efficiency are improved.
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Figure CN222746020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rectangular anti-slip pile hole-forming equipment, in particular to milling wheel type rectangular pile hole-forming equipment. Background Art
[0002] Rectangular anti-slide pile drilling equipment is a type of earthwork equipment specifically designed for making rectangular cross-section anti-slide piles. Anti-slide piles are often used to reinforce soil, prevent landslides and stabilize slopes. Rectangular anti-slide piles require specific equipment to make holes due to their special cross-sectional shape. This equipment uses a special drill or digging tool to drill a rectangular cross-sectional hole in the soil. Usually this equipment requires strong strength and stability to handle harder formations or complex geological conditions.
[0003] At present, in the construction of anti-slip piles, rotary drilling rigs are equipped with drill bits of different types and specifications to achieve pile holes of different sizes and shapes. For the construction of rectangular anti-slip pile holes, the existing equipment has a high failure rate during use, and the entire equipment needs to be disassembled for maintenance, which is inconvenient. Utility Model Content
[0004] The utility model provides a milling wheel type rectangular pile hole forming device to solve the technical problems that the existing equipment has a high failure rate during use and the whole equipment needs to be disassembled during maintenance, which makes maintenance inconvenient.
[0005] According to one aspect of the utility model, a milling wheel type rectangular pile hole forming equipment is provided, comprising a connecting frame and a power cutting drum; the connecting frame is provided with an interface for connecting to a rotary drilling rod, partitions are symmetrically arranged on both sides of the connecting frame, and connecting flanges are arranged on the partitions; the power cutting drum comprises a cutting drum and a power box arranged in the cutting drum, the power box is provided with a flange matching with the partition connecting flange, an inspection hole is reserved on the end of the cutting drum, and a cover plate is arranged at the inspection hole.
[0006] Optionally, a hydraulic oil channel is provided in the partition, one end of the hydraulic oil channel is connected to the hydraulic pipe of the power box, and the other end is connected to the hydraulic pipe of the rotary drilling rig to achieve connectivity of the hydraulic system.
[0007] Optionally, the connecting frame is provided with a plurality of pipeline stoppers arranged along the hydraulic pipes of the power box, and positioning holes for the hydraulic pipes to pass through are formed between the pipeline stoppers and the connecting frame.
[0008] Optionally, the milling wheel type rectangular pile drilling equipment also includes a support frame detachably connected to the connecting frame, the support frame includes support rods and legs respectively hinged to the connecting frame, and a triangular structure is formed between the support rods, the legs and the connecting frame to provide support in a transport or placement state.
[0009] Optionally, the support legs are arc-shaped, and the curvature of the support legs matches the shape of the power cutting drum. When working, the two support legs are connected by a pin shaft and sealed in the gap between the two power cutting drums.
[0010] Optionally, the power box is provided with a refueling port for injecting lubricating oil and an oil drain port for discharging oil.
[0011] Optionally, outwardly inclined cutting teeth are arranged on the outer edges of both ends of the cutting drum.
[0012] Optionally, the end of the cutting drum is provided with special-shaped annular ribs and longitudinal ribs, the special-shaped annular ribs are coaxially arranged with the cutting drum, and the longitudinal ribs are arranged along the radial direction of the cutting drum and connected with the special-shaped annular ribs.
[0013] Optionally, the special-shaped annular reinforcement is provided with slag discharge holes so that the slag and muddy water remaining between the annular reinforcement and the longitudinal reinforcement can be discharged smoothly.
[0014] Optionally, the connection position between the special-shaped annular ribs and the longitudinal ribs protrudes inwardly of the ring to form a reinforcement plate, and end face picks are arranged on the reinforcement plate in a spiral manner.
[0015] In summary, the present application includes at least one of the following beneficial technical effects:
[0016] 1. By setting up the inspection hole, there is no need to dismantle the entire device during maintenance. You only need to open the cover at the inspection hole for maintenance, which is convenient for installing the oil drain pipe and checking the oil status in the power box, making maintenance more convenient;
[0017] 2. The pick teeth on the end face of the drum are fixed on the special-shaped annular ribs, and longitudinal ribs are arranged at the same time to ensure that the end of the drum, where the force is the greatest, will not be deformed. Slag discharge holes are opened on the special-shaped annular ribs to ensure that the slag and muddy water retained between the annular ribs and the longitudinal ribs can be discharged smoothly, which can reduce the failure rate during use;
[0018] 3. Support frames are set at both ends of the connecting frame. When unfolded, they can support the equipment for transportation or temporary placement to prevent the equipment from tipping over; when closed, the gap between the two rollers can be blocked to prevent large stones from entering the rollers and damaging hydraulic components during operation, and the support frame is easy to install and disassemble.
[0019] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0021] Figure 1 It is a three-dimensional diagram of the milling wheel type rectangular pile hole-forming equipment of the utility model;
[0022] Figure 2 It is a side view of the milling wheel type rectangular pile hole forming equipment of the utility model;
[0023] Figure 3 This is a structural schematic diagram of the connecting frame of the utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the utility model when the outriggers are folded;
[0025] Figure 5 It is a structural schematic diagram of the power box of the utility model.
[0026] Legend:
[0027] 1. Connecting frame; 11. Interface; 12. Partition; 13. Limiting piece; 2. Cutting drum; 21. Inclined pick; 22. Special-shaped annular ribs; 23. Longitudinal ribs; 24. Slag discharge hole; 25. End face pick; 26. Inspection hole; 3. Power box; 31. Refueling port; 32. Oil drain port; 4. Support frame; 41. Support rod; 42. Outrigger. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. However, the present invention can be implemented in a variety of different ways as defined and covered below.
[0029] The following is combined with Figure 1-5 This application is described in further detail.
[0030] The embodiment of the present application discloses a milling wheel type rectangular pile hole forming device.
[0031] Reference Figure 1 and Figure 2 The milling wheel type rectangular pile hole forming equipment comprises a connecting frame 1 and a power cutting drum; the connecting frame 1 is provided with an interface 11 for connecting with a rotary drilling rod, and partitions 12 are symmetrically arranged on both sides of the connecting frame 1, and a connecting flange is arranged on the partition 12; the power cutting drum comprises a cutting drum 2 and a power box 3 arranged in the cutting drum 2, and a flange is arranged on the power box 3 to match the connecting flange of the partition 12, and an inspection hole 26 is reserved on the end of the cutting drum 2, and a cover plate is arranged at the inspection hole 26.
[0032] In this solution, the connecting frame 1 of the equipment is designed with an interface 11 for connecting to the rotary drilling rod, which allows the rotary drilling rod to be directly inserted and fixed by a pin shaft, ensuring the stable connection between the hole-forming equipment and the rotary drilling rig. The partitions 12 on both sides of the connecting frame 1 not only provide additional stability for the connecting frame 1, but also the connecting flanges provided thereon are used to fix and dock the hydraulic pipelines of the rotary drilling rig, thereby integrating the hydraulic system and realizing the transmission of hydraulic power. The power cutting drum includes a built-in power box 3 and a cutting drum 2. The power box 3 is fixed to the connecting frame 1 by a flange, providing the necessary power output to the cutting drum 2. The cutting drum 2 is responsible for the actual soil cutting and hole-forming work. The power transmission and motion control of the cutting drum 2 are realized by the mechanical and hydraulic systems inside the power box 3. The convenience of maintenance is particularly taken into account in the design of the equipment. The inspection hole 26 reserved at the end of the cutting drum 2 is provided with a cover plate, which is convenient for the staff to open the cover plate and directly conduct internal inspection and maintenance without disassembling the entire equipment. This is particularly important in on-site operations, as the components in the power box 3 can be quickly inspected and necessary maintenance can be performed, such as replacing worn components or checking the status of the hydraulic oil.
[0033] Reference Figure 1 , the outer edges of both ends of the cutting drum 2 are arranged with inclined picks 21 facing outwards. The design of the inclined picks 21 facing outwards at both ends of the cutting drum 2 is mainly used to enhance cutting efficiency and improve hole quality, especially when dealing with hard ground or irregular surfaces. This design of picks can more effectively cut into soil or other materials, providing more accurate rectangular pile hole operation.
[0034] The end of the cutting drum 2 is provided with a special-shaped annular rib 22 and a longitudinal rib 23. The special-shaped annular rib 22 is arranged coaxially with the cutting drum 2, and the longitudinal rib 23 is arranged along the radial direction of the cutting drum 2 and connected to the special-shaped annular rib 22. The combination of the special-shaped annular rib 22 and the longitudinal rib 23 provides additional support, allowing the cutting drum 2 to withstand greater cutting forces and mechanical stresses. This design helps the drum resist the twisting and bending forces that may be encountered during operation. By using the longitudinal rib 23 and the annular rib, the durability of the drum is significantly improved because the rib material can effectively disperse the load pressure and reduce damage caused by concentrated loads. This is especially important for long-term continuous operation. The structural reinforcement not only protects the drum, but also ensures the consistency of the cutting performance. The drum remains rigid during operation and can cut soil or rock more accurately.
[0035] The slag discharge holes 24 are provided on the special-shaped annular ribs 22, so that the slag and muddy water retained between the annular ribs and the longitudinal ribs 23 can be discharged smoothly. The slag discharge holes 24 are provided on the special-shaped annular ribs 22 to improve the working efficiency and maintenance convenience of the cutting drum 2. The main function of this design is to ensure that the slag and muddy water generated during the hole forming process can be effectively discharged to avoid accumulation and blockage.
[0036] The connection position between the special-shaped annular ribs 22 and the longitudinal ribs 23 protrudes inwardly of the ring to form a reinforcement plate, and end face picks 25 are arranged on the reinforcement plate in a spiral manner.
[0037] The raised reinforcement plate provides additional strength at the junction of the profiled annular ribs 22 and the longitudinal ribs 23, allowing the cutting drum 2 to withstand greater cutting forces and mechanical stresses. This reinforcement method helps prevent structural deformation under heavy load working conditions. The end picks 25 on the reinforcement plate are arranged in a spiral pattern. This layout can improve cutting efficiency because the spiral layout helps to cut the soil continuously and evenly, reduce vibration and increase cutting speed. The spiral arrangement of the picks also helps to discharge the material smoothly, especially when processing clay or wet soil, effectively preventing the accumulation of material inside the drum.
[0038] Reference Figure 3 A hydraulic oil channel is provided in the partition 12, one end of the hydraulic oil channel is connected to the hydraulic pipe of the power box 3, and the other end is connected to the hydraulic pipe of the rotary drilling rig to realize the communication of the hydraulic system.
[0039] By connecting the power box 3 of the hole-forming equipment to the hydraulic system of the rotary drilling rig through the hydraulic oil channel in the partition 12, efficient coordination of the two systems can be achieved. This connection ensures that the power transmission from the rotary drilling rig to the hole-forming equipment is continuous and stable, thereby improving work efficiency and equipment response speed. Providing a hydraulic oil channel in the partition 12 can effectively protect the hydraulic pipeline and avoid damage to the pipeline due to equipment vibration or external collision during operation. This built-in design reduces the risk of pipeline exposure and extends the service life of the hydraulic pipeline.
[0040] In a specific embodiment, the hydraulic oil channel can be designed as a metal pipe built into the partition 12, and its material needs to be selected from high pressure resistant and corrosion resistant materials, such as stainless steel or special alloys. The diameter and wall thickness of the pipeline should be selected according to the expected pressure and flow requirements. At both ends of the hydraulic oil channel, that is, the hydraulic pipe ends connecting the power box 3 and the rotary drilling rig, high-quality seals and fixings, such as flanges, bolts and sealing rings, should be used. These connection points need to be designed to be easy to access and maintain, while ensuring good sealing performance during long-term operation. The pipeline should be arranged according to the principles of fluid mechanics, minimizing sharp bends and excessively long straight sections to reduce pressure loss and improve system efficiency.
[0041] The connecting frame 1 is provided with a plurality of pipeline stoppers 13 arranged along the hydraulic pipes of the power box 3, and a positioning hole for the hydraulic pipe to pass through is formed between the pipeline stopper 13 and the connecting frame 1. The pipeline stopper 13 serves as a fixing point for the hydraulic pipeline to prevent the pipeline from moving or bending due to vibration or external force during the operation of the machine, thereby reducing wear and potential damage risks. This fixing method provides additional physical protection and extends the service life of the pipeline; through a stable and fixed pipeline layout, it can effectively reduce the impact of hydraulic shock and pressure fluctuations, maintain the pressure stability of the system, and improve mechanical efficiency and response speed; the setting of the positioning hole makes the installation, inspection and maintenance of the hydraulic pipeline easier. Maintenance personnel can quickly identify and access specific pipeline sections for replacement or repair, reducing downtime. In a specific embodiment, the stopper 13 is a C-shaped round rod.
[0042] Reference Figure 1 and Figure 4 The milling wheel type rectangular pile hole forming equipment also includes a support frame 4 detachably connected to the connecting frame 1, and the support frame 4 includes a support rod 41 and a leg 42 respectively hinged to the connecting frame 1, and a triangular structure is formed between the support rod 41, the leg 42 and the connecting frame 1 to provide support during transportation or placement. The support frame 4 forms a triangular structure through the support rod 41 and the leg 42 hinged to the connecting frame 1, and this structure is considered to be very stable in physics. When the equipment is transported or temporarily stored, this structure can effectively prevent the equipment from tipping over and shifting, and reduce possible damage during transportation.
[0043] The legs 42 are arc-shaped, and the arc of the legs 42 matches the shape of the power cutting drum. When working, the two legs 42 are connected by a pin shaft and blocked in the gap between the two power cutting drums. The legs 42 of this design can effectively block the gap between the power cutting drums, prevent large stones and other impurities from entering, thereby reducing damage to internal parts and improving the reliability of the equipment. When changing the state of the support frame 4, the staff first removes the support rod and the support leg from the cutting drum 2, and then installs and fixes the legs 42 at the required angle.
[0044] Reference Figure 5 The power box 3 is provided with a refueling port 31 for injecting lubricating oil and an oil drain port 32 for discharging oil. The refueling port 31 for injecting lubricating oil and the oil drain port 32 for discharging oil provided on the power box 3 are key maintenance functions that ensure the long-term health and efficiency of the hydraulic system and mechanical components of the equipment.
[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. Milling wheel type rectangular pile hole forming equipment, characterized by: It comprises a connecting frame (1) and a power cutting drum; The connecting frame (1) is provided with an interface (11) for connecting to a rotary drilling rod, and partitions (12) are symmetrically arranged on both sides of the connecting frame (1), and connecting flanges are arranged on the partitions (12); The power cutting drum comprises a cutting drum (2) and a power box (3) arranged in the cutting drum (2); the power box (3) is provided with a flange that matches with the connecting flange of the partition (12); an inspection hole (26) is reserved at the end of the cutting drum (2); and a cover plate is provided at the inspection hole (26).
2. The milling wheel type rectangular pile hole-forming equipment according to claim 1, characterized in that: A hydraulic oil channel is provided in the partition plate (12), one end of the hydraulic oil channel is connected to the hydraulic pipe of the power box (3), and the other end is connected to the hydraulic pipe of the rotary drilling rig to achieve communication of the hydraulic system.
3. The milling wheel type rectangular pile hole-forming equipment according to claim 2, characterized in that: The connecting frame (1) is provided with a plurality of pipeline stoppers (13) arranged along the hydraulic pipes of the power box (3), and positioning holes for the hydraulic pipes to pass through are formed between the pipeline stoppers (13) and the connecting frame (1).
4. The milling wheel type rectangular pile hole-forming equipment according to claim 1, characterized in that: The milling wheel type rectangular pile hole forming device also includes a support frame (4) detachably connected to the connecting frame (1), and the support frame (4) includes a support rod (41) and a support leg (42) respectively hinged to the connecting frame (1), and a triangular structure is formed between the support rod (41), the support leg (42) and the connecting frame (1) to provide support in a transport or placement state.
5. The milling wheel type rectangular pile hole-forming equipment according to claim 4, characterized in that: The supporting legs (42) are arc-shaped, and the arc of the supporting legs (42) matches the shape of the power cutting drum. When working, the two supporting legs (42) are connected by a pin shaft and sealed in the gap between the two power cutting drums.
6. The milling wheel type rectangular pile hole-forming equipment according to claim 1, characterized in that: The power box (3) is provided with a refueling port (31) for injecting lubricating oil and an oil drain port (32) for draining the oil.
7. The milling wheel type rectangular pile hole-forming equipment according to claim 1, characterized in that: The outer edges of both ends of the cutting drum (2) are arranged with inclined cutting teeth (21) facing outwards.
8. The milling wheel type rectangular pile hole-forming equipment according to claim 1, characterized in that: The end of the cutting drum (2) is provided with a special-shaped annular rib (22) and a longitudinal rib (23), wherein the special-shaped annular rib (22) is coaxially arranged with the cutting drum (2), and the longitudinal rib (23) is arranged along the radial direction of the cutting drum (2) and connected to the special-shaped annular rib (22).
9. The milling wheel type rectangular pile hole-forming equipment according to claim 8, characterized in that: The special-shaped annular reinforcement (22) is provided with a slag discharge hole (24) so that the slag and muddy water remaining between the annular reinforcement and the longitudinal reinforcement (23) can be discharged smoothly.
10. The milling wheel type rectangular pile hole-forming equipment according to claim 9, characterized in that: The connection position between the special-shaped annular ribs (22) and the longitudinal ribs (23) protrudes inwardly of the ring to form a reinforcement plate, and the reinforcement plate is provided with end face picks (25) arranged in a spiral manner.
Citation Information
Cited By
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